AMMONIA DECOMPOSITION CATALYST AND METHOD OF DECOMPOSING AMMONIA USING THE CATALYST
20220323940 · 2022-10-13
Assignee
Inventors
- Jae Rim YI (Seoul, KR)
- Sung Soo LEE (Seoul, KR)
- Sung Hun HONG (Seoul, KR)
- Jae Hun HONG (Seoul, KR)
- Sang Youp HWANG (Seoul, KR)
- Jae Kyeong YOO (Seoul, KR)
- Sung Eun JEOUNG (Seoul, KR)
- Jae Hoon CHOI (Seoul, KR)
- Sang Bock LEE (Daejeon, KR)
- Jung Jae KIM (Sejong-si, KR)
Cpc classification
B01J21/066
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J21/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided are an ammonia decomposition catalyst and a method of decomposing ammonia. The ammonia decomposition catalyst includes an activated carbon carrier and a metal loaded on the carrier, wherein a Brunauer, Emmett and Teller (BET) specific surface area of the carrier is about 850 m.sup.2/g or more, and the metal includes cerium (Ce).
Claims
1. An ammonia decomposition catalyst comprising: an activated carbon carrier; and a metal loaded on the carrier, wherein a Brunauer, Emmett and Teller (BET) specific surface area of the carrier is 850 m.sup.2/g or more, and the metal comprises cerium (Ce).
2. The ammonia decomposition catalyst of claim 1, wherein the metal is a combination of Ce and zirconium (Zr).
3. The ammonia decomposition catalyst of claim 2, wherein an amount of Ce is greater than an amount of Zr.
4. The ammonia decomposition catalyst of claim 1, wherein an amount of the metal is in a range of about 0.15 parts to about 10 parts by weight based on 100 parts by weight of the carrier.
5. The ammonia decomposition catalyst of claim 3, wherein an amount of the metal is in a range of about 0.15 parts to about 10 parts by weight based on 100 parts by weight of the carrier.
6. A method of decomposing ammonia according to Reaction Scheme 1, wherein the method of decomposing ammonia is performed under conditions of relative humidity of about 70% or higher and room temperature of about 30° C. or lower in the presence of ozone and the ammonia decomposition catalyst according to claim 1:
2NH.sub.3+O.sub.3.fwdarw.N.sub.2+3H.sub.2O [Reaction Scheme 1]
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The above and other aspects, features, and advantages of certain embodiments of the disclosure will be more apparent from the following description taken in conjunction with the accompanying drawings, in which:
[0024]
DETAILED DESCRIPTION
[0025] Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. In this regard, the present embodiments may have different forms and should not be construed as being limited to the descriptions set forth herein. Accordingly, the embodiments are merely described below, by referring to the figures, to explain aspects of the present description.
[0026] Hereinafter, an ammonia decomposition catalyst according to an embodiment of the present invention will be described in detail.
[0027] The ammonia decomposition catalyst according to an embodiment of the present invention includes an activated carbon carrier and a metal loaded on the carrier.
[0028] The ammonia decomposition catalyst is a catalyst that is developed to be used under particular conditions of relative humidity of about 70% or higher and room temperature of 30° C. or lower. That is, whether the ammonia decomposition catalyst has high ammonia removing efficiency under conditions of relative humidity lower than 70% or a temperature higher than 30° C. is not of interest to the present inventors.
[0029] In one embodiment, (1) a specific surface area of the carrier is 850 m.sup.2/g or more, and (2) the metal includes cerium (Ce).
[0030] When the ammonia decomposition catalyst does not satisfy any of the technical features (1) and (2), the ammonia removing efficiency under conditions of relative humidity of 70% or higher and room temperature of 30° C. or lower may be reduced to less than 50%.
[0031] In the present specification, the ammonia removing efficiency may be defined as in Equation 1.
Ammonia removing efficiency (%)=(amount of ammonia in untreated gas (vol ppm)−amount of ammonia in treated gas (vol ppm))/amount of ammonia in untreated gas (vol ppm)×100 [Equation 1]
[0032] In Equation 1, the “untreated gas” denotes gas before contacting the ammonia decomposition catalyst, and the “treated gas” denotes gas obtained after ammonia decomposition, which occurs as the untreated gas contacts the ammonia decomposition catalyst.
[0033] The metal may not include other metals selected from Ni, Cu, Co, Ru, Rh, Pd, Ir, and Pt. Therefore, the ammonia decomposition catalyst may have excellent ammonia removing efficiency despite not including the above-mentioned other metals. Further, when the metal loaded on the ammonia decomposition catalyst includes the other metals, excellent ammonia removing efficiency may not be achieved under conditions of relative humidity of 70% or higher and room temperature of 30° C. or lower even when the ammonia decomposition catalyst satisfy both the technical features (1) and (2).
[0034] For example, the metal may be a combination of Ce and zirconium (Zr). In this case, an amount of Ce may be greater than an amount of Zr. When the amount of Ce is less than that of Zr, the ammonia decomposition catalyst may not achieve excellent ammonia removing efficiency under conditions of relative humidity of 70% or higher and room temperature of 30° C. or lower.
[0035] Also, an amount of the metal may be in a range of 0.15 parts to 10 parts by weight based on 100 parts by weight of the carrier. When the amount of the metal is not in this range, the ammonia decomposition catalyst may not achieve excellent ammonia removing efficiency under conditions of relative humidity of 70% or higher and room temperature of 30° C. or lower.
[0036] A pore size of the activated carbon carrier may be in a range of 0.1 nm to 10 nm. When the pore size of the activated carbon carrier is within this range, ammonia-containing gas may easily pass the ammonia decomposition catalyst, and a contact area between the gas and the ammonia decomposition catalyst may increase.
[0037] The metal may be loaded on the carrier by any of ordinary ion exchange method, impregnation method, or isomorphous substitution method.
[0038] The metal may be loaded on the carrier in the form of nitrate, sulfate, acetate, chloride, ammonium complex salt, etc., but embodiments of the present invention are not limited thereto.
[0039] Hereinafter, the method of decomposing ammonia using the ammonia decomposition catalyst will be described in detail.
[0040] The method of decomposing ammonia may be performed in the presence of ozone and the ammonia decomposition catalyst.
[0041] Ozone may be included in the ammonia-containing untreated gas in a concentration in a range of 10 vol ppm (or ppm vol) to 100 vol ppm (or ppm vol).
[0042] Also, according to the method of decomposing ammonia, an ammonia decomposition reaction as in Reaction Scheme 1 may occur.
2NH.sub.3+O.sub.3.fwdarw.N.sub.2+3H.sub.2O [Reaction Scheme 1]
[0043] Regarding Reaction Scheme 1, ozone (O.sub.3) contacts with the ammonia decomposition catalyst to be decomposed into an oxygen anion (O.sup.−) and oxygen (O.sub.2), and the oxygen anion (O.sup.−) contacts with ammonia (NH.sub.3) to decompose ammonia and thus produce nitrogen (N.sub.2) and water (H.sub.2O).
[0044] Also, the method of decomposing ammonia may be performed under conditions of relative humidity of 70% or higher and room temperature of 30° C. or lower. In particular, the method of decomposing ammonia may be performed under conditions of relative humidity in a range of 70% to 80% and room temperature in a range of 0° C. to 30° C. When the method of decomposing ammonia is performed at a temperature lower than 0° C., vapor in the untreated gas is frozen, and thus the ammonia decomposition reaction may not occur, or even when the reaction occurs, the ammonia removing efficiency may be very low.
[0045] Also, in the method of decomposing ammonia, a space velocity (SV) of the untreated gas may be generally in a range of 100 hr.sup.−1 to 80,000 hr′, 200 hr.sup.−1 to 20,000 hr.sup.−1, or 400 hr.sup.−1 to 10,000 hr.sup.−1
[0046] Hereinafter, the present invention will be described with reference to the following examples, but the scope of the present invention is not limited to the examples.
Example 1: Preparation of Ammonia Decomposition Catalyst
[0047] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 2.4 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 0.6 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 2: Preparation of Ammonia Decomposition Catalyst
[0048] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 1.5 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 0.82 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 3: Preparation of Ammonia Decomposition Catalyst
[0049] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 2.0 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 1.0 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 4: Preparation of Ammonia Decomposition Catalyst
[0050] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 5.0 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 0.82 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 5: Preparation of Ammonia Decomposition Catalyst
[0051] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 3.25 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 0.1 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 6: Preparation of Ammonia Decomposition Catalyst
[0052] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 3.25 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 1.5 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 7: Preparation of Ammonia Decomposition Catalyst
[0053] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 3.25 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 1.5 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 1,000 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 8: Preparation of Ammonia Decomposition Catalyst
[0054] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 3.25 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 1.5 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 1,500 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 9: Preparation of Ammonia Decomposition Catalyst
[0055] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 1.0 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 0.82 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 10: Preparation of Ammonia Decomposition Catalyst
[0056] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 6.0 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 0.82 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 11: Preparation of Ammonia Decomposition Catalyst
[0057] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 6.0 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 1.5 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 12: Preparation of Ammonia Decomposition Catalyst
[0058] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 8.0 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 2.0 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 13: Preparation of Ammonia Decomposition Catalyst
[0059] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 3.25 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 0.05 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 14: Preparation of Ammonia Decomposition Catalyst
[0060] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 3.25 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 2.0 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Example 15: Preparation of Ammonia Decomposition Catalyst
[0061] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 0.15 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 0.0375 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 1: Preparation of Ammonia Decomposition Catalyst
[0062] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 0.6 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 1.2 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 2: Preparation of Ammonia Decomposition Catalyst
[0063] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 0.6 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 2.4 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 3: Preparation of Ammonia Decomposition Catalyst
[0064] Only 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) was immersed in distilled water for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 4: Preparation of Ammonia Decomposition Catalyst
[0065] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 0.2 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 2.0 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 5: Preparation of Ammonia Decomposition Catalyst
[0066] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 0.1 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 0.025 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 6: Preparation of Ammonia Decomposition Catalyst
[0067] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 0.1 parts by weight based on Ce atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) was dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 7: Preparation of Ammonia Decomposition Catalyst
[0068] A Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 0.6 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) was dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 8: Preparation of Ammonia Decomposition Catalyst
[0069] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 10.0 parts by weight based on Ce atoms) and a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 2.5 parts by weight based on Zr atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 9: Preparation of Ammonia Decomposition Catalyst
[0070] A Ce compound (Ce(NO.sub.3).sub.3.6H.sub.2O 98% agent, 5.0 parts by weight based on Ce atoms), a Zr compound (Zr(SO.sub.4).sub.2.4H.sub.2O 98% agent, 5.0 parts by weight based on Zr atoms), and a Cu compound (CuSO.sub.4 98% agent, 2.0 parts by weight based on Cu atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 10: Preparation of Ammonia Decomposition Catalyst
[0071] A Cu compound (CuSO.sub.4 98% agent, 5.0 parts by weight based on Cu atoms) and a Ru compound (RuCl.sub.3 37% agent, 0.5 parts by weight based on Ru atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 11: Preparation of Ammonia Decomposition Catalyst
[0072] A Ni compound (NiSO.sub.4.6H.sub.2O 98.5% agent, 5.0 parts by weight based on Ni atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) was dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
Comparative Example 12: Preparation of Ammonia Decomposition Catalyst
[0073] A Ni compound (NiSO.sub.4.6H.sub.2O 98.5% agent, 2.0 parts by weight based on Ni atoms) and a Co compound (CoSO.sub.4.7H.sub.2O 98% agent, 2.0 parts by weight based on Co atoms) based on 100 parts by weight of a custom-made activated carbon (BET specific surface area: 850 m.sup.2/g, pore size: 2.0 nm) were dissolved in distilled water to prepare an aqueous solution, and the activated carbon was immersed in the aqueous solution for 18 hours. Then, the resultant was dried in a drying oven at 115° C. for 10 hours to prepare a catalyst precursor. Next, the catalyst precursor was cooled down to prepare an ammonia decomposition catalyst.
[0074] The BET specific surface areas and pore sizes of the activated carbon and kinds and amount ratios of the metals used in Examples 1 to 15 and Comparative Examples 1 to 12 are shown in Table 1. In Table 1 below, the amounts of the metals are calculated based on amounts of the metal atoms with respect to 100 parts by weight of the activated carbon.
TABLE-US-00001 TABLE 1 Example 1 2 3 4 5 6 7 8 9 10 BET 850 850 850 850 850 850 1000 1500 850 850 specific surface area (m.sup.2/g) Pore size 2 2 2 2 2 2 2 2 2 2 (nm) Kind and Ce: Ce: Ce: Ce: Ce: Ce: Ce: Ce: Ce: Ce: amount of 2.4 1.5 2.0 5.0 3.25 3.25 3.25 3.25 1.0 6.0 metal Zr: Zr: Zr: Zr: Zr: Zr: Zr: Zr: Zr: Zr: (part by 0.6 0.82 1.0 0.82 0.1 1.5 1.5 1.5 0.82 0.82 weight) Example Comparative Example 11 12 13 14 15 1 2 3 4 BET 850 850 850 850 850 850 850 850 850 specific surface area (m.sup.2/g) Pore size 2 2 2 2 2 2 2 2 2 (nm) Kind and Ce: Ce: Ce: Ce: Ce: Ce: Ce: Ce: Ce: amount of 6.0 8.0 3.25 3.25 0.15 0.6 0.6 0.0 0.2 metal Zr: Zr: Zr: Zr: Zr: Zr: Zr: Zr: Zr: (part by 1.5 2.0 0.05 2.0 0.0375 1.2 2.4 0.0 2.0 weight) Comparative Example 5 6 7 8 9 10 11 12 BET 850 850 850 850 850 850 850 850 specific surface area (m.sup.2/g) Pore size 2 2 2 2 2 2 2 2 (nm) Kind and Ce: Ce: Ce: Ce: Ce: Cu: Ni: Ni: amount of 0.1 0.1 0.0 10.0 5.0 5.0 5.0 2.0 metal Zr: Zr: Zr: Zr: Zr: Ru: Co: (part by 0.025 0.0 0.6 2.5 5.0 0.5 2.0 weight) Cu: 2.0
Evaluation Example: Evaluation of Ammonia Removing Efficiency of Ammonia Decomposition Catalyst
[0075] Ammonia removing efficiency of the ammonia decomposition catalysts prepared in Examples 1 to 15 and Comparative Examples 1 to 12 were evaluated using an apparatus of
[0076] Referring to
TABLE-US-00002 TABLE 2 Example 1 2 3 4 5 6 7 8 9 10 Amount of 60 60 60 60 60 60 60 60 60 60 ozone entered (vol ppm) Amount of 20 20 20 20 20 20 20 20 20 20 ammonia entered (vol ppm) Relative 70 to 70 to 70 to 70 to 70 to 70 to 70 to 70 to 70 to 70 to humidity 80 80 80 80 80 80 80 80 80 80 (%) Temperature 30 30 30 30 30 30 30 30 30 30 (° C.) Amount of 7 7.5 7.5 7.5 7.5 7.5 7.5 7.5 8 7.5 ammonia discharged (vol ppm) Ammonia 65 63 63 63 63 63 63 63 60 63 removing efficiency (%) Example Comparative Example 11 12 13 14 15 1 2 3 4 Amount of 60 60 60 60 60 60 60 60 60 ozone entered (vol ppm) Amount of 20 20 20 20 20 20 20 20 20 ammonia entered (vol ppm) Relative 70 to 70 to 70 to 70 to 70 to 70 to 70 to 70 to 70 to humidity 80 80 80 80 80 80 80 80 80 (%) Temperature 30 30 30 30 30 30 30 30 30 (° C.) Amount of 7 8 7.5 7.5 9 14 14 14 14 ammonia discharged (vol ppm) Ammonia 65 60 63 63 55 30 30 30 30 removing efficiency (%) Comparative Example 5 6 7 8 9 10 11 12 Amount of 60 60 60 60 60 60 60 60 ozone entered (vol ppm) Amount of 20 20 20 20 20 20 20 20 ammonia entered (vol ppm) Relative 70 to 70 to 70 to 70 to 70 to 70 to 70 to 70 to humidity 80 80 80 80 80 80 80 80 (%) Temperature 30 30 30 30 30 30 30 30 (° C.) Amount of 14 13.5 14 12 18 15 20 12 ammonia discharged (vol ppm) Ammonia 30 33 30 40 10 25 0 40 removing efficiency (%)
[0077] Referring to Table 2, it appeared that the ammonia decomposition catalysts prepared in Examples 1 to 15 had both excellent amount of ammonia discharged and excellent ammonia removing efficiency under conditions of relative humidity of about 70% or higher and room temperature of about 30° C. or lower in the presence of ozone as compared to those of the ammonia decomposition catalysts prepared in Comparative Examples 1 to 12.
[0078] It should be understood that embodiments described herein should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each embodiment should typically be considered as available for other similar features or aspects in other embodiments. While one or more embodiments have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the following claims.