Image forming apparatus
11630403 · 2023-04-18
Assignee
Inventors
- Kazushi Suzuki (Suntou-gun, JP)
- Takeshi Sugita (Yokohama, JP)
- Tamotsu Kaneko (Mishima, JP)
- Hisahiro Saito (Suntou-gun, JP)
- Yoichiro Maebashi (Tokyo, JP)
Cpc classification
G03G15/0867
PHYSICS
G03G15/0879
PHYSICS
G03G2215/0685
PHYSICS
G03G15/0868
PHYSICS
G03G15/161
PHYSICS
International classification
Abstract
An image forming apparatus is capable of being attached with a toner supply container. The toner supply container stores a toner that is to be supplied to a developing portion. An attachment location of the toner supply container is below a light scanning portion in a vertical direction.
Claims
1. An image forming apparatus comprising: a rotatable photosensitive member; a light scanning portion disposed below the photosensitive member in a vertical direction and configured to scan the photosensitive member with a beam corresponding to image information; a developing portion configured to develop an electrostatic latent image formed on the photosensitive member by using a toner, the developing portion including a developing container configured to store the toner; an intermediate transfer unit including: a first end; a second end opposite the first end in a rotational axis direction of the photosensitive member; a first portion extending from the first end of the intermediate transfer unit to the second end of the intermediate transfer unit in the rotational axis direction; and an intermediate transfer belt onto which a toner image formed on the photosensitive member is transferred at a transfer position, wherein the intermediate transfer belt is disposed above the photosensitive member on a virtual line extending in the vertical direction through the transfer position; a sheet tray disposed above the intermediate transfer belt in the vertical direction and configured to receive a sheet output from inside of the image forming apparatus, the image forming apparatus transferring the toner image transferred on the intermediate transfer belt onto the sheet and then outputting the sheet onto the sheet tray; a toner supply container disposed below the light scanning portion in the vertical direction and configured to store a toner to be supplied to the developing portion; and a toner conveyance mechanism configured to convey the toner from the toner supply container to the developing container, the toner conveyance mechanism including a toner conveyance duct configured to guide the toner conveyed from the toner supply container to the developing container, wherein the toner conveyance duct includes: a first end; a second end opposite the first end in the rotational axis direction; and a second portion extending from the first end of the toner conveyance duct to the second end of the toner conveyance duct in the rotational axis direction, wherein the toner conveyance duct is disposed outside of the light scanning portion in the rotational axis direction of the photosensitive member, and wherein the first portion and the second portion at least partially overlap.
2. The image forming apparatus according to claim 1, wherein the image forming apparatus further comprises a sheet storing portion configured to store a sheet and a sheet feeding portion configured to feed the sheet stored in the sheet storing portion, and the toner supply container is disposed above the sheet storing portion in the vertical direction.
3. The image forming apparatus according to claim 1, wherein the image forming apparatus further comprises a plurality of other photosensitive members, a plurality of other developing portions, and a plurality of other toner supply containers that correspond to the respective toners of different colors, and wherein each developing portion of the plurality of other developing portions is configured to develop an electrostatic latent image formed on a corresponding one of the plurality of other photosensitive members by using a toner of a plurality of other toners, each developing portion of the plurality of other developing portions including another developing container configured to store a corresponding one of the plurality of other toners, wherein the plurality of other toner supply containers are disposed below the light scanning portion in the vertical direction and are configured to store the plurality of other toners to be supplied to a corresponding one of the other developing portions, wherein each toner of the plurality of other toners corresponds to a toner color different from each other, and wherein the toner supply container and the plurality of other toner supply containers are arranged in a horizontal direction.
4. The image forming apparatus according to claim 1, wherein the image forming apparatus further comprises a double-sided conveyance path to be used when a toner image is formed on a second surface of the sheet, and wherein the toner supply container is disposed below a bottom part of the double-sided conveyance path in the vertical direction.
5. The image forming apparatus according to claim 1, wherein the image forming apparatus further comprises a fixing unit configured to fix the toner image on the sheet, and wherein the toner supply container is disposed below the fixing unit in the vertical direction.
6. The image forming apparatus according to claim 1, wherein the toner supply container is configured to be detachable from a main body of the image forming apparatus without removal of the developing portion from the main body.
7. The image forming apparatus according to claim 1, wherein the toner supply container is configured to be detachable from a main body of the image forming apparatus in a longitudinal direction of the toner supply container.
8. The image forming apparatus according to claim 1, wherein the toner conveyance mechanism is configured to convey the toner from the toner supply container in a first direction parallel to a longitudinal direction of the toner supply container, then convey the toner upwards in the vertical direction, and then convey the toner to the developing container in a second direction opposite to the first direction.
9. The image forming apparatus according to claim 1, wherein a length of the light scanning portion is shorter than a length of the intermediate transfer belt in the rotational axis direction.
10. The image forming apparatus according to claim 1, wherein a length of the light scanning portion is shorter than a length of a photosensitive member and a length of the developing portion in the rotational axis direction.
11. The image forming apparatus according to claim 1, wherein the intermediate transfer unit is configured to be detachable from a main body of the image forming apparatus.
12. An image forming apparatus comprising: a rotatable photosensitive member; a light scanning portion disposed below the photosensitive member in a vertical direction and configured to scan the photosensitive member with a beam corresponding to image information; a developing portion configured to develop an electrostatic latent image formed on the photosensitive member by using a toner, the developing portion including a developing container configured to store the toner; an intermediate transfer unit including: a first end; a second end opposite the first end in a rotational axis direction of the photosensitive member; a first portion extending from the first end of the intermediate transfer unit to the second end of the intermediate transfer unit in the rotational axis direction; and an intermediate transfer belt onto which a toner image formed on the photosensitive member is transferred at a transfer position, wherein the intermediate transfer belt is disposed above the photosensitive member on a virtual line extending in the vertical direction through the transfer position; a sheet tray disposed above the intermediate transfer belt in the vertical direction and configured to receive a sheet output from inside of the image forming apparatus, the image forming apparatus transferring the toner image transferred on the intermediate transfer belt onto the sheet and then outputting the sheet onto the sheet tray; wherein the image forming apparatus is capable of being attached with a toner supply container, the toner supply container being configured to store a toner to be supplied to the developing portion, and wherein an attachment location of the toner supply container is disposed below the light scanning portion in the vertical direction, and a toner conveyance mechanism configured to convey the toner from the toner supply container to the developing container, the toner conveyance mechanism including a toner conveyance duct configured to guide the toner conveyed from the toner supply container to the developing container, the toner conveyance duct extending in the vertical direction, wherein the toner conveyance duct includes: a first end; a second end opposite the first end in the rotational axis direction; and a second portion extending from the first end of the toner conveyance duct to the second end of the toner conveyance duct in the rotational axis direction, wherein the toner conveyance duct is disposed outside of the light scanning portion in the rotational axis direction of the photosensitive member, and wherein the first portion and the second portion partially overlap.
13. The image forming apparatus according to claim 12, wherein the image forming apparatus further comprises a sheet storing portion configured to store a sheet and a sheet feeding portion configured to feed the sheet stored in the sheet storing portion, and the attachment location of the toner supply container is disposed above the sheet storing portion in the vertical direction.
14. The image forming apparatus according to claim 12, wherein the image forming apparatus further comprises a plurality of other photosensitive members and a plurality of other developing portions that correspond to respective toners of different colors, wherein each developing portion of the plurality of other developing portions is configured to develop an electrostatic latent image formed on a corresponding one of the plurality of other photosensitive members by using a toner of a plurality of other toners, each developing portion of the plurality of other developing portions including another developing container configured to store a corresponding one of the plurality of other toners, wherein each toner of the plurality of other toners corresponds to a toner color different from each other, and wherein the image forming apparatus is capable of being attached with a plurality of other toner supply containers that correspond to the respective toners of the different colors, and wherein attachment locations of the toner supply container and the plurality of other toner supply containers are arranged in a horizontal direction.
15. The image forming apparatus according to claim 12, wherein the image forming apparatus further comprises a double-sided conveyance path to be used when a toner image is formed on a second surface of the sheet, and wherein the attachment location of the toner supply container is disposed below a bottom part of the double-sided conveyance path in the vertical direction.
16. The image forming apparatus according to claim 12, wherein the image forming apparatus further comprises a fixing unit configured to fix the toner image on the sheet, and wherein the attachment location of toner supply container is disposed below the fixing unit in the vertical direction.
17. The image forming apparatus according to claim 12, wherein the toner supply container is configured to be attachable to a main body of the image forming apparatus in a longitudinal direction of the toner supply container.
18. The image forming apparatus according to claim 12, wherein, in a state where the toner supply container is attached in the image forming apparatus, the toner conveyance mechanism is configured to convey the toner from the toner supply container in a first direction parallel to a longitudinal direction of the toner supply container, and then convey the toner upwards in the vertical direction, and then convey the toner to the developing container in a second direction opposite to the first direction.
19. The image forming apparatus according to claim 12, wherein a length of the light scanning portion is shorter than a length of the intermediate transfer belt in the rotational axis direction.
20. The image forming apparatus according to claim 12, wherein a length of the light scanning portion is shorter than a length of a photosensitive member and a length of the developing portion in the rotational axis direction.
21. The image forming apparatus according to claim 12, wherein the intermediate transfer unit is configured to be detachable from a main body of the image forming apparatus.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
First Embodiment
(12)
(13) Sheet Feeding
(14) Reference symbol 1 denotes a body of the image forming apparatus, reference symbol 2 denotes a cassette that is attachable and detachable to and from the body 1 and stores a sheet, and reference symbol 3 denotes a sheet feeding portion. Reference symbol 4 denotes a manual sheet feeding portion, and reference symbol 5 denotes a registration roller that adjusts the skew of a sheet. Reference symbol 200a denotes a conveyance sensor that detects passage of a sheet.
(15) Image Forming Portion
(16) The image forming apparatus includes four image forming portions 6Y, 6M, 6C, and 6K corresponding to yellow, magenta, cyan, and black, respectively. Hereinafter, the image forming portions 6Y, 6M, 6C, and 6K are collectively referred to as the image forming portions 6 by omitting the alphabetical characters for simplicity. The same applies to other components. Each image forming portion 6 includes a photosensitive member 7Y, 7M, 7C, or 7K (photosensitive member 7) corresponding thereto and a charging portion 8Y, 8M, 8C, or 8K (charging portion 8) corresponding thereto. Each charging portion 8 charges a surface of the photosensitive member 7 corresponding thereto. Each image forming portion 6 further includes a developing portion 9Y, 9M, 9C, or 9K (developing portion 9) corresponding thereto and a cleaner 10Y, 10M, 10C, or 10K (cleaner 10) corresponding thereto. Each developing portion 9 develops an electrostatic latent image formed on the photosensitive member 7 corresponding thereto by using a toner. Each cleaner 10 removes residual toner on the photosensitive member 7 corresponding thereto. Reference symbols 105Y, 105M, 105C, and 105K each denote a developing roller (developing roller 105), which is for supplying a toner to the photosensitive member 7 corresponding thereto. Reference symbol 12 denotes a light scanning portion (scanner unit) that scans the photosensitive members 7 with a beam corresponding to image information. The scanner unit 12 is disposed below the photosensitive members 7 in a vertical direction (Y-axis direction). The scanner unit 12 according to the first embodiment is a laser scanner unit that deflects a laser beam emitted from a semiconductor laser by using a rotatable polygonal mirror and scans the photosensitive members 7.
(17) Transferring
(18) An intermediate transfer unit 15 is disposed above the developing portions 9. For downsizing the apparatus, the intermediate transfer unit 15 is disposed obliquely (disposed so as to incline relative to a horizontal direction (X-axis direction)) so as to be lowered on the side of a secondary transfer portion 16 (the right side is lowered and the left side is raised in
(19) A secondary transfer roller 20, which is a secondary transfer member, is in contact with the intermediate transfer belt 17. The secondary transfer roller 20 and a roller on an opposite side with the intermediate transfer belt 17 interposed therebetween form the secondary transfer portion 16. At the secondary transfer portion 16, the toner images transferred on the intermediate transfer belt 17 are secondarily transferred onto a sheet. Residual toner on the intermediate transfer belt 17 is removed by using a cleaning unit 21 after the secondary transfer. The toner removed by the cleaning unit 21 is conveyed to a toner collection container 22.
(20) Fixing
(21) The sheet on which the toner images are transferred at the secondary transfer portion 16 is conveyed to a fixing portion 23. The fixing portion 23 includes a heating unit 23a and a pressure roller 23b. The heating unit 23a includes a heat source. The heating unit 23a and the pressure roller 23b form a fixing nip portion. While the sheet that carries the unfixed toner images is conveyed to the fixing nip portion and nipped at the fixing nip portion, the toner images are thermally fixed onto the sheet. Reference symbol 200b denotes a conveyance sensor that detects passage of a sheet.
(22) Sheet Discharging, Double-Sided Printing, Sheet Re-Feeding
(23) Reference symbol 24 denotes a double-sided flapper. The double-sided flapper 24 switches a conveyance destination of the sheet that has passed through the fixing portion 23 to a pair of discharging rollers 25 or to a pair of switchback rollers 26. In double-sided printing, the sheet is conveyed to the pair of switchback rollers 26. Then, after the pair of switchback rollers 26 nipping the sheet is turned in reverse to cause an end portion of the sheet that is a trailing end of the sheet to be a leading end of the sheet, the sheet is conveyed to a double-sided conveyance path 27. The double-sided conveyance path 27 includes a pair of conveyance rollers 28 and a pair of sheet re-feeding rollers 29. The sheet is conveyed back to the registration rollers 5 via these pairs of rollers. A U-turn portion 30 is present at a terminal end of the double-sided conveyance path 27. The pair of sheet re-feeding rollers 29 is disposed at the U-turn portion 30 for stable performance in terms of conveyance to the registration rollers 5. At the secondary transfer portion 16, toner images are transferred onto a second surface of the sheet that has passed through the pair of sheet re-feeding rollers 29 and the registration rollers 5. Reference symbol 31 denotes a sheet tray that is disposed above the intermediate transfer belt 17 in the vertical direction and receives a sheet output from inside the apparatus. The sheet on which the toner images are transferred at the secondary transfer portion 16 is conveyed to the pair of discharging rollers 25 via the fixing portion 23 and discharged onto the sheet tray 31.
(24) Toner Supply Container
(25) The apparatus according to the first embodiment is capable of forming a color image on a sheet by using toners of different colors and is capable of being attached with a plurality of toner supply containers that correspond to the respective toners of the different colors. Between the scanner unit 12 and the cassette 2, four toner supply containers 13Y, 13M, 13C, and 13K (toner supply containers 13) are disposed in a substantially horizontal direction (the direction substantially parallel to the X-axis direction). Each toner supply container 13 stores a toner to be supplied to the developing portion 9 corresponding thereto. The toner supply containers 13 are attachable and detachable to and from the body 1 of the image forming apparatus in the Z-axis direction. The inside of each toner supply container 13 is filled with a supplemental toner. The toner is supplied to the corresponding developing portion 9 via the toner conveyance mechanism 14Y, 14M, 14C, or 14K (toner conveyance mechanism 14) corresponding thereto.
(26) An attachment location of each toner supply container 13 is below the scanner unit 12 in the vertical direction. Being disposed below the scanner unit 12, the toner supply containers 13 are not easily affected by the heat of the sheet discharged on the sheet tray 31. Moreover, being separated from the fixing portion 23, the toner supply containers 13 are not easily affected by the heat of the fixing portion itself. The toner supply containers 13 are also not easily affected by the heat of the intermediate transfer belt 17, which is heated due to contact with the sheet. Disposition of the toner supply containers 13 below the scanner unit 12 reduces the length of the optical path to the photosensitive members 7 compared with a structure in which the toner supply containers 13 are disposed above the scanner unit 12. The short length of the optical path enables a reduction in the sensitivity of an optical lens. Therefore, a stable spot diameter can be obtained, and high image quality is easily realized. In addition, it is possible to prepare the scanner unit 12 at low cost because the tolerances of the components of the toner supply containers 13 less affect the scanner unit 12. The developing portions 9, the toner supply containers 13, and the toner conveyance mechanisms 14 will be described later in detail. The toner supply containers 13 are disposed below the U-turn portion 30. In other words, the body 1 of the apparatus includes the double-sided conveyance path to be used when toner images are formed on a second surface of a sheet, and the attachment locations of the toner supply containers 13 are provided below the double-sided conveyance path in the vertical direction. Such a structure enables the toner supply containers 13 to avoid being easily affected by the heat of the sheet heated by passing through the fixing portion 23.
(27) Power Supply Unit
(28) As described above, the scanner unit 12 is disposed obliquely relative to the horizontal direction. Thus, the body 1 of the apparatus has a space 34 having a substantially triangular section. The space 34 is defined by a bottom surface 12a of the scanner unit 12, a partition plate 32 disposed directly above the toner supply containers 13, and a left side wall 33 of the body 1 of the apparatus. In the space 34, a low-voltage power supply unit 35 and a high-voltage power supply unit 36 are disposed. The low-voltage power supply unit 35 generates a voltage that is to be applied to, for example, various motors, a fan, and a solenoid mounted on the image forming apparatus. The high-voltage power supply unit 36 generates a voltage that is applied to, for example, the charging portions 8, the developing portions 9, the primary transfer rollers 18, and the secondary transfer roller 20.
(29) Details of Developing Portion 9
(30) Each developing portion 9 will be described in detail on the basis of
(31) As illustrated in
(32) As illustrated in
(33) As illustrated in
(34) Details of Toner Supply Container 13
(35) The toner supply container 13 will be described in detail on the basis of
(36) As illustrated in
(37) As illustrated in
(38) For attaching and detaching the toner supply container 13 to and from the side of a front surface of the body 1 of the image forming apparatus as illustrated in
(39) Details of Toner Conveyance Mechanism 14
(40) As illustrated in
(41) The toner that has entered the toner inflow port 213 is conveyed to the toner discharge port 216 and discharged through the toner discharge port 216 into the toner receiving opening 108 formed in the developing portion 9 corresponding thereto. The toner inflow port 213 includes a shutter 219a and a seal 220a that fills a gap between the toner inflow port 213 and the shutter 219a. Note that in
(42) As described above, the image forming apparatus according to the first embodiment is configured to be capable of suppressing an increase in the temperature of the toner supply containers. Moreover, because the scanner unit 12 is a unit that scans a photosensitive member by deflecting a laser beam, a laser beam L emitted from the scanner unit 12 toward the photosensitive members 7 spreads in the Z-axis direction as illustrated in
(43) As described above, it is possible to provide the image forming apparatus that suppresses an increase in the temperature of the toner supply containers while avoiding an increase in the size of the apparatus.
Second Embodiment
(44) The printer according to the second embodiment illustrated in
(45) The printer according to the second embodiment is the same as the color printer according to the first embodiment from which the image forming portions other than the image forming portion for black are removed. Thus, although the printer is a monochromatic printer, the printer includes the intermediate transfer belt 17 and other components. Using the same body and the same components as those of the color printer according to the first embodiment in the monochromatic printer according to the second embodiment provides an advantage such that it is possible to reduce costs for designing and manufacturing the apparatuses.
(46) As illustrated in
(47) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.