Testing apparatus for a fuel injector
11629680 · 2023-04-18
Assignee
Inventors
Cpc classification
F02M65/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M65/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A testing apparatus for a fuel injector includes an upper mount for receiving an inlet of the fuel injector; a lower mount located beneath the upper mount for receiving a nozzle end of the fuel injector; and at least one of a removable inlet adaptor and a removeable outlet adapter. The inlet of the fuel injector fits into the inlet adaptor to allow a flow of fluid to be delivered through the inlet adaptor to the fuel injector and removable from the upper mount. The removable outlet adaptor removable from the lower mount.
Claims
1. A testing apparatus for a fuel injector which delivers fuel into an internal combustion engine, wherein the fuel injector comprises an inlet for receiving fluid to be injected during a test and a nozzle end for delivering the fluid through an injector outlet during the test, the testing apparatus comprising: an upper mount for receiving the inlet of the fuel injector; a lower mount located beneath the upper mount for receiving the nozzle end of the fuel injector; a fluid flow measurement device located downstream of the fuel injector under test and being connected to an outlet line from the fuel injector under test, wherein the fluid flow measurement device is provided with a damper device which limits fluctuations in fluid pressure of fluid flow within the outlet line; wherein the damper device includes a damper inlet and a damper outlet and a chamber located in a flow path between the damper inlet and the damper outlet, and a restriction located at an exit port from the chamber, wherein the restriction is positioned such that fluid exits through the restriction rather than filling the chamber completely, thereby defining a cavity within the chamber which is filled with trapped air at atmospheric pressure which acts as a damping medium for fluid flowing through the damper device during injector testing; and at least one of: 1) An inlet adaptor for use with the fuel injector which is a first type, wherein the inlet end of the fuel injector of the first type fits into the inlet adaptor to allow a flow of fluid to be delivered through the inlet adaptor to the fuel injector of the first type, the inlet adaptor being removable from the upper mount when a fuel injector of a second type is tested, or being interchangeable with a different inlet adaptor when the fuel injector of the second type is tested; and 2) An outlet adaptor for use with the fuel injector of the first type, and being removable from the lower mount when the fuel injector of the second type is tested or being interchangeable with a different outlet adaptor when the fuel injector of the second type is tested.
2. The testing apparatus as claimed in claim 1, wherein the inlet adaptor comprises an inlet port having an adaptor screw thread which connects with a primary screw thread on an outlet port of a fluid supply apparatus to the testing apparatus.
3. The testing apparatus as claimed in claim 1, wherein the outlet adaptor is included in the testing apparatus when the nozzle end of the fuel injector of the first type has a relatively small diameter and is removable or is interchangeable with the different outlet adaptor when a nozzle end of the fuel injector of the second type has a relatively large diameter.
4. The testing apparatus as claimed in claim 1 further comprising a support structure which mounts the upper mount onto the lower mount, wherein the fuel injector under test extends through the support structure when received in the testing apparatus.
5. The testing apparatus as claimed in claim 1, wherein the fuel injector of the first type is a gasoline injector and the fuel injector of the second type is a diesel injector.
6. A method of testing an injector using a testing apparatus as claimed in claim 1, the method comprising: mounting the inlet adaptor in the upper mount when the fuel injector under test is of the first type, the inlet adaptor being removed from the upper mount when the fuel injector under test is of the second type or being interchanged with the different inlet adaptor when the fuel injector under test is of the second type; and mounting the outlet adaptor within the lower mount when the fuel injector under test is of the first type, the outlet adaptor being removed when the fuel injector under test is of the second type or being interchanged with the different outlet adaptor when the fuel injector under test is of the second type.
7. The testing apparatus as claimed in claim 1 further comprising a removable delivery chamber located beneath the lower mount for receiving injected fluid from the fuel injector under test in a first test mode.
8. The testing apparatus as claimed in claim 7 further comprising a clamp arrangement which cooperates with the lower mount and clamps the delivery chamber and the lower mount together.
9. The testing apparatus as claimed in claim 8 further comprising a removable target assembly having a target plate comprising a fluid spray impact surface which is impinged by fluid injected by the fuel injector under test during testing in a second test mode.
10. The testing apparatus as claimed in claim 9, wherein the target plate includes a spray target pattern denoted on the fluid spray impact surface.
11. The testing apparatus as claimed in claim 9 further comprising a housing for the target plate, wherein the housing mounts onto the lower mount and defines at least one opening in a sidewall of the housing so as to permit visual inspection of the injected fluid spray from the fuel injector under test.
12. The testing apparatus as claimed in claim 1 wherein said chamber is one of a plurality of chambers in series between the damper inlet and the damper outlet.
13. The testing apparatus as claimed in claim 12, wherein each of said plurality of chambers is of uniform cross section around an annular circumference thereof.
14. The testing apparatus as claimed in claim 12, wherein the flow path through the damper device is linear.
15. The testing apparatus as claimed in claim 12, wherein each of said plurality of chambers is of non-uniform cross-section around an annular circumference thereof so as to define a region of relatively great volume on one side of the damper device and a region of relatively smaller volume on the other side of the damper device.
16. The testing apparatus as claimed in claim 12, wherein the flow path through the damper device is not linear.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(15) It should be understood that the terms ‘upper’ and ‘lower’ are used for convenience, and refer to the orientation of the injector as illustrated in the drawings. However, these terms are not intended to limit the scope of the invention or imply any limitations on the actual orientation of the injector in use.
(16)
(17) The testing apparatus includes a primary apparatus in the form of a test machine (not shown) which supplies fuel to an injector mounted within an injector mounting apparatus, referred to generally as 10. When fitted into the injector mounting apparatus 10, an injector 12 under test is supplied with a test fluid from a high pressure supply 14 and injects fluid into a delivery chamber apparatus 16 defining a delivery chamber (not shown in
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(19) The different testing methods involving the delivery chamber apparatus 16 of
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(21) In a conventional testing apparatus, an outlet port on the testing apparatus which deliver test fluid to the injector carries a screw threaded nut (referred to as the primary screw thread) to permit connection with a screw-threaded inlet port of a diesel injector, for example, to be tested. However, in the testing apparatus of the present invention it is desirable to be able to test gasoline injectors too, and/or a variety of different injector sizes, but such injectors do not carry a threaded inlet port. Hence, in the injector mounting apparatus an inlet adaptor is provided to allow the unthreaded inlet port of the gasoline injector to connect with the outlet port via the threaded nut of the apparatus.
(22) Referring to
(23) The upper mount 40 takes the form of a block which is provided with a central slot 53 (as seen in
(24) The inlet adaptor 52 includes a screw-threaded inlet port 54 for connection with the screw-threaded nut (not shown) of the primary testing apparatus, as mentioned above, and an outlet port 56 which is shaped to connect with the inlet of an injector to be tested. The injector 60 is not shown in
(25) Referring also to
(26) An outlet adaptor 74 is received within the base block 70. The outlet adaptor 74 defines a through hole along the central axis through which the injector 60 is received in a sealing fashion, as will be described further below. One type of outlet adaptor 74 (as shown in
(27) The outlet adaptor 74 is further provided with first (upper) and second (lower) O-ring seals. The upper seal 82 rests on top of the inner annular ring 80 and locates within an internal groove towards the upper end of the outer annular ring 76. The lower seal 84 resides within a conical recess formed in a lower surface of the inner annular ring 80. The lower seal 84 provides a hydraulic seal with the injector 60 to prevent leakage of fluid, whereas the upper seal 82 provides an assembly aid and prevents the inner annular ring 80 being removed from the outer annular ring 76 when the injector under test 60 is removed from the apparatus.
(28) A clamping arrangement 100 comprising first and second clamping arms (only one of which 102 is visible in
(29) A delivery chamber plate 110 is located beneath the lower mount and forms a part of the delivery chamber apparatus 16 identified in
(30) A lower bracket 114 is mounted beneath the lower mount 42 and is used to mount a spray target apparatus to the injector mounting apparatus when the delivery chamber apparatus 16 is removed, as described further below. The lower bracket 114 includes an annular plate 112 which has a central aperture which aligns with the longitudinal axis A-A. The plate 112 is attached to an extended portion of the bracket which protects laterally from the longitudinal axis A-A.
(31) Referring again to
(32) A clamping force also serves to force the lower seal 84 against the injector 60 to provide a substantially fluid-tight seal with the injector as the nuts 48a, 48b are tightened onto the struts 44a, 44b.
(33) In other words, the delivery chamber includes a delivery chamber plate provided with a plurality of recesses, and wherein the clamp arrangement includes a plurality of fixings, each of which is received within a respective one of the recesses, and wherein the delivery chamber is movable angularly about a longitudinal axis of the fuel injector under test to move the position of each fixing within its respective recess so that each fixing is removable from its recess when the delivery chamber is in a first angular position and is fixed within the recess when the delivery chamber is in a second angular position.
(34) The upper surface of the outer annular ring 76 of the outlet adaptor 74 is also provided with four small holes 126 (only two of which are shown in the cross section of
(35) The configuration of the outlet adaptor 74 makes for a quick and convenient removal and insertion process so that the injector mounting apparatus can be adapted easily to receive an injector of a first type, in which case an outlet adaptor of a first type is used, or an injector of a second type, in which case an outlet adaptor 74 of a second type is used.
(36) The inlet and outlet adaptors are useful where it is required to adapt the apparatus between the testing of an injector having a first set of dimensions (for example the diameter of the inlet port at the inlet end of the injector and of the outlet end at the outlet end of the injector). For the purpose of the specification, therefore, reference to injectors of a different type may refer to injectors which deliver different types of fuel, injectors which have different dimensions at their inlet and outlet ends, and injectors which have different connections at their inlet ends for receiving the fluid to be injected during testing.
(37) By way of example,
(38) The delivery chamber apparatus described previously is used for testing methods where it is necessary for the injected fluid to be collected in a chamber and directed to a fluid quantity measurement device for measuring fluid quantity in a first test mode, as described previously. Referring to
(39) In the second test mode, the spray target apparatus includes a housing having an annular sidewall 142, a base 144 and a spray target plate 146 received within a cavity 148 defined within the housing by the sidewall 142 and the base 144 so as to rest on the base in a plane perpendicular to the longitudinal axis A-A of the injector mounting apparatus and with its centre point on the longitudinal axis A-A. The bracket 114 of the lower mount 42 is provided with opposed recesses on either side of the annular plate 112 which receive a respective one of a pair of opposed upstands 152 provided on the sidewall 142 of the spray target apparatus. Importantly, the cavity 148 is visible through an opening defined within the target apparatus sidewall 142. The configuration of the spray target apparatus is such that the spray target plate is displaced from the lower mounting bracket by a distance of approximately 60 mm
(40) The spray target plate 146 defines a spray impact surface for fluid to be injected which is denoted with a spray target pattern 161 in the form of a ‘target’. When the injected fluid impinges on the spray target plate 146, a mark is formed on the impact surface to indicate the positioning of the fuel spray jet. The marking can then be inspected to deduce characteristics of the injector and assess quality and performance, for example, of the injector. Typically the spray target plate 146 takes the form of a foam pad which is received within the cavity 148.
(41) The testing apparatus may be provided with an imaging means (not shown), typically in the form of a camera, which resides to one side of the spray target apparatus 30 and is configured to record an image through the opening in the target apparatus sidewall 142 and, hence, an image of the injected fluid spray. The apparatus may further include a display which is configured to show, on a first section of the display screen, an image to show a desired injected spray pattern. In a second section of the display screen, the screen has pass and fail buttons for the user to select pass of fail depending if spray pattern of the injector under test matches the desired pattern or not (assessed visually by the operator).
(42) It is a benefit of the spray target apparatus 30 that both a side view of the injected fluid is available to the user of the testing apparatus, as well as an end view as determined from the spray marking on the spray target plate 146. This provides a much better indication of the characteristics of the injected spray than is previously possible using known testing equipment. Consequently, the requirement is removed for highly skilled service engineers to judge injected spray quality “by eye”, and the testing method lends itself to operation by a wider range of service engineers.
(43) Instead of using a foam pad for the spray target plate, in another embodiment, as shown in
(44) Another challenge in utilizing a testing apparatus to test a wide variety of different injectors is that a widely differing range of fluid pressure is required. For example, diesel injectors, in use, operate at supply pressure in excess of 2000 bar, or even in excess of 3000 bar, whereas gasoline injectors typically operate at supply pressures around 3-200 bar.
(45) The different pressure requirements for diesel injectors compared to gasoline injectors means that the injectors must be tested under different conditions, namely at considerably higher fluid pressure for diesel injectors compared to gasoline injectors. This poses a problem because one flow measurement device being used to determine the flow characteristics of the fluid is not optimized for all injector types. This means means that a different flow measurement device must be used for the low pressure gasoline injectors, and this poses a problem as that different device does not give accurate readings when there are large pulsations in the flow.
(46) In the present invention, and referring also to
(47) Referring to
(48) A first restriction 214 is located within the central region 212 and provides an exit path from the chamber. The restriction 214 leads to a first outlet passage 216 which communicates, at the other end, with a second chamber 218 having a U-shaped cross section. The second chamber 218 is of the same configuration as the first chamber 210 and also has a second restriction 220 at the exit which delivers fluid to an outlet passage 222. The outlet passage 222 communicates with the outlet port 206 from the damper device 200.
(49) Fluid that enters the inlet port 204 of the damper device, in use, therefore flows through the first and second chambers 210, 218, and the first and second restrictions 214, 220, and exits the damper device 200 through the outlet port 206. The first and second chambers and the various passages and restrictions, are aligned along a longitudinal axis B-B of the damper device so that the flow path for fluid through the device is linear along the longitudinal axis B-B.
(50) In use, as fluid flows into the first chamber 210 it starts to fill up until the fluid level reaches the restriction 214. The position of the restriction 214 is important as it means that fluid encounters the restriction 214 rather than filling the cavity completely (i.e. the restriction is positioned beneath the upper end of the chamber), thereby ensuring a cavity remains which is filled with air and void of fluid. The region of the annular cavity 210 above the fluid level is therefore filled with air at atmospheric pressure and so any pressure pulses or fluctuations within the flowing fluid are to some extent absorbed, or damped, as they impinge on the air-filled cavity 210. The damping effect is repeated as fluid continues to flow through the damper device and through the second U-shaped chamber 218 which is arranged in series with the first U-shaped chamber 210.
(51) Additional chambers may be provided in the device to enhance the damping effect still further.
(52) Referring to
(53) A further feature of the
(54) It will be appreciated that the U-shaped nature of the chambers of
(55) It will be appreciated that many modifications may be made to the above examples without departing from the scope of the present invention as defined in the accompanying claims.