PLANETARY GEAR BOX
20230063906 · 2023-03-02
Inventors
Cpc classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/712
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/711
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H57/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention concerns a planetary gear box, which has a sun gear, a plurality of planet gears, a ring gear and a plurality of plain bearing pins. Here, a plain bearing pin is arranged in each planet gear, wherein the plain bearing pin and the planet gear form a lubricated plain bearing, and the plain bearing pin forms a crowning at its contact face, wherein the outer diameter of the contact face decreases from a maximum outer diameter towards at least one axial end of the contact face. The crowning of the contact face is configured such that the contact face is concavely shaped adjacent to at least one axial end of the contact face or to a cylindrical region adjoining the axial end.
Claims
1. A planetary gear box, which has: a sun gear, which is rotatable about a rotation axis of the planetary gear box and defines an axial direction of the planetary gear box, a plurality of planet gears, which are driven by the sun gear, a ring gear with which the plurality of planet gears are in engagement, and a plurality of plain bearing pins which each have a longitudinal axis and an external contact face, wherein a plain bearing pin is arranged in each planet gear, wherein the plain bearing pin and the planet gear form a lubricated plain bearing, and the plain bearing pin forms a crowning at its contact face, wherein the outer diameter of the contact face decreases from a maximum outer diameter towards at least one axial end of the contact face, wherein the crowning of the contact face is configured such that the contact face is concavely shaped adjacent to at least one axial end of the contact face or to a cylindrical region adjoining the axial end.
2. The planetary gear box according to claim 1, wherein the contact face ends in straight form at the at least one axial end or at the cylindrical region.
3. The planetary gear box according to claim 1, wherein the contact face is concavely shaped, forming two concave portions, adjacent to both axial ends or to cylindrical regions of the contact face adjoining said axial ends, and is convexly shaped in a convex portion between the concavely shaped portions.
4. The planetary gear box according to claim 3, wherein the contact face of the plain bearing pin, in longitudinal section, forms a first concave curve adjacent to one axial end or to the cylindrical region of the contact face, which first concave curve transitions into a convex curve, in the region of which the outer diameter of the contact face is at a maximum, and the convex curve transitions into a second concave curve, which extends as far as the other axial end of the contact face.
5. The planetary gear box according to claim 4, wherein the two concave curves and the convex curve each have a curvature that corresponds to a circular arc.
6. The planetary gear box according to claim 1, wherein the contact face is of mirror-symmetrical configuration about its axial centre.
7. The planetary gear box according to claim 6, wherein the axial regions in which the first concave curve and the second concave curve extend have the same length, wherein the convex portion is formed centrally between the two axial ends of the contact face.
8. The planetary gear box according to claim 1, wherein the contact face is of asymmetrical configuration about its axial centre.
9. The planetary gear box according to claim 8, wherein the axial regions in which the first concave curve and the second concave curve extend have different lengths.
10. The planetary gear box according to claim 1, wherein the plain bearing pin has minimum outer diameters at the axial ends of the contact face and the maximum outer diameter between the axial ends.
11. The planetary gear box according to claim 10, wherein the minimum outer diameters at the two axial ends are identical.
12. The planetary gear box according to claim 1, wherein the maximum of the outer diameter of the plain bearing pin is formed by a circumferential line.
13. The planetary gear box according to claim 1, wherein the plain bearing pin has the maximum of its outer diameter in its axial centre.
14. The planetary gear box according to claim 1, wherein the plain bearing pin has the maximum of its outer diameter outside its axial centre.
15. The planetary gear box according to claim 1, wherein the plain bearing pin is of rotationally symmetrical configuration.
16. The planetary gear box according to claim 1, wherein the curve formed in longitudinal section by the contact face is an nth degree polynomial function.
17. The planetary gear box according to claim 1, wherein the plain bearing pin forms a crowning such that, at at least one observed operating point of the planetary gear box, the contact face forms an outer contour that corresponds to an inner contour of the planet gear that the latter forms as a result of its deformation at the at least one observed operating point.
18. The planetary gear box according to claim 1, wherein each planet gear forms, on its axially front face side and/or on its axially rear face side, a cutout that extends within the planet gear proceeding from the face side.
19. A plain bearing pin, in particular for a planetary gear box, which plain bearing pin has an external contact face for a plain bearing, wherein the contact face has an axially front end and an axially rear end, and wherein the plain bearing pin forms a crowning at its contact face, in the case of which the outer diameter of the contact face decreases from a maximum outer diameter towards at least one axial end of the contact face, wherein the crowning of the contact face is configured such that the contact face is concavely shaped adjacent to at least one axial end of the contact face or to a cylindrical region adjoining the axial end.
20. A gas turbine engine for an aircraft, which has: an engine core comprising a turbine, a compressor, and a turbine shaft connecting the turbine to the compressor; a fan, which is positioned upstream of the engine core, wherein the fan comprises a plurality of fan blades and is driven by a fan shaft; and a planetary gear box according to claim 1, the input of which is connected to the turbine shaft and the output of which is connected to the fan shaft.
Description
[0068] The invention will be explained in more detail below on the basis of a plurality of exemplary embodiments with reference to the figures of the drawing. In the drawings:
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[0086] During use, the core air flow A is accelerated and compressed by the low-pressure compressor 14 and directed into the high-pressure compressor 15, where further compression takes place. The compressed air expelled from the high-pressure compressor 15 is directed into the combustion device 16, where it is mixed with fuel and the mixture is combusted. The resulting hot combustion products then propagate through the high-pressure and low-pressure turbines 17, 19 and thereby drive said turbines, before being expelled through the nozzle 20 to provide a certain thrust force. The high-pressure turbine 17 drives the high-pressure compressor 15 by means of a suitable connecting shaft 27. The fan 23 generally provides the major part of the thrust force. The epicyclic gear box 30 is a reduction gear box.
[0087] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0088] It is noted that the terms “low-pressure turbine” and “low-pressure compressor” as used herein can be taken to mean the lowest-pressure turbine stage and the lowest-pressure compressor stage (that is to say not including the fan 23) respectively and/or the turbine and compressor stages that are connected to one another by the connecting shaft 26 with the lowest rotational speed in the engine (that is to say not including the gear box output shaft that drives the fan 23). In some documents, the “low-pressure turbine” and the “low-pressure compressor” referred to herein may alternatively be known as the “intermediate-pressure turbine” and “intermediate-pressure compressor”. Where such alternative nomenclature is used, the fan 23 can be referred to as a first compression stage or lowest-pressure compression stage.
[0089] The epicyclic gear box 30 is shown in an exemplary manner in greater detail in
[0090] The epicyclic gear box 30 illustrated by way of example in
[0091] It is self-evident that the arrangement shown in
[0092] Accordingly, the present disclosure extends to a gas turbine engine having an arbitrary arrangement of gear box types (for example star-shaped or planetary), support structures, input and output shaft arrangement, and bearing positions.
[0093] Optionally, the gear box may drive additional and/or alternative components (for example the intermediate-pressure compressor and/or a booster compressor).
[0094] Other gas turbine engines in which the present disclosure can be used may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of connecting shafts. As a further example, the gas turbine engine shown in
[0095] The geometry of the gas turbine engine 10, and components thereof, is/are defined by a conventional axis system, which comprises an axial direction (which is aligned with the rotation axis 9), a radial direction (in the direction from bottom to top in
[0096] For better understanding of the background of the invention, a planetary gear box known from the prior art is explained in more detail with reference to
[0097] The planetary gear box 30 furthermore comprises a plurality of planet gears 32, one of which is illustrated in the sectional illustration in
[0098] The planet gear 32 is of hollow cylindrical design and forms an outer lateral surface and an inner lateral surface. Driven by the sun gear 28, the planet gear 32 rotates about a rotation axis 90, which is parallel to the rotation axis 9. The outer circumferential surface of the planet gear 32 forms a toothing which is in engagement with the toothing of a ring gear 38. The ring gear 38 is arranged in a fixed manner, i.e. in such a way that it does not rotate. However, it is pointed out that the present invention is not restricted to planetary gear boxes with a stationary ring gear. It can likewise be implemented in planetary gear boxes with a stationary planet carrier and a rotating ring gear.
[0099] Owing to their coupling with the sun gear 28, the planet gears 32 rotate and, in so doing, move along the circumference of the ring gear 38. The rotation of the planet gears 32 along the circumference of the ring gear 38 and simultaneously about the rotation axis 90 is slower than the rotation of the drive shaft 26, thereby providing a reduction ratio.
[0100] Adjoining its inner lateral surface, the planet gear 32 has a centred axial opening. A plain bearing pin 6, which itself also has an axial bore 60, is incorporated in the opening, wherein the longitudinal axis of the bore is identical to the rotation axis 90 of the planet gear 32. The plain bearing pin 6 and the planet gear 32 form a plain bearing 65 at their mutually facing surfaces. The plain bearing pin 6 is also called a planet pin, planet gear pin or planet gear bearing pin.
[0101] The mutually facing surfaces of the plain bearing pin 6 and the planet gear 32 are an at least approximately cylindrical, external contact face or outer face 61 of the plain bearing pin 6 and an at least approximately cylindrical inner face 320 of the planet gear 32. These surfaces form the running surfaces of the plain bearing. Lubricating oil is present between the running surfaces 61, 320, which in the event of rotation builds up a hydrodynamic lubricant film which separates the running surfaces from one another. Here the plain bearing forms a plain bearing gap 650 between the running surfaces 61, 320. The height of the plain bearing gap 650, which is a radial height, in this case varies in a circumferential direction. The height of the plain bearing gap 650 defines the lubricant film thickness of the oil. The smaller the lubricant film thickness, the greater the lubricant film pressure and the greater the temperature development in the lubricant film or oil.
[0102] It is pointed out that the plain bearing pin 6 may have a stiffness which varies over its axial length, for example by means of different wall thicknesses, as described in US 2021/025477 A1. Moreover, the design of the plain bearing pin 6 with an axial bore 60 should be considered merely exemplary. It may alternatively be provided that the plain bearing pin 6 has no axial bore and is solid.
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[0104] To lubricate the bearing 65 between the plain bearing pin 6 and the planet gear 32, one or more oil supply systems are provided, which comprise oil feed channels (not shown) which each terminate in an oil feed pocket (not shown) formed on or machined into the outer contact face 61 of the plain bearing pin 6. Oil from a circulating oil system is conducted into the feed pockets in the plain bearing pin 6 via the oil feed channels. The oil is supplied for example via the axial inner bore 60 of the plain bearing pin 6.
[0105] In the context of the present invention, the design of the plain bearing pin with regard to a uniform distribution of the lubricating oil in the plain bearing gap is of importance. While the principles of the present invention have been described with reference to plain bearings in a planetary gear box of a gas turbine engine, said principles basically apply to plain bearing pins for any plain bearings and gear boxes.
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[0108] According to
[0109] It is pointed out that the extent of the crowning is not illustrated true to scale, and is illustrated in exaggerated form, in
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[0111] The outer contouring of the plain bearing pin 6 at its contact face 61 is such that it follows the inner contour, formed by the inner surface 320, of the planet gear 32. Accordingly, the plain bearing pin 6 forms a concave portion in the axial region in which the planet gear 32 forms the concave portion 321. The plain bearing pin forms concave portions in the edge regions of the plain bearing pin, in which the planet gear has convexly shaped portions 322, 323 at its inner side. This results overall in a plain bearing gap 650 whose gap height is substantially constant over the length of the plain bearing.
[0112] For comparison,
[0113] The shaping of the plain bearing pin 6 as per
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[0115] The exact shaping of the plain bearing pin illustrated in
[0116] In the illustrated exemplary embodiment, the plain bearing pin 6 is of rotationally symmetrical configuration and has a longitudinal axis 69. Its overall length between the axially foremost end 651 and the axially rearmost end 661 is denoted by L1. This overall length of the plain bearing pin also encompasses portions 65, 66 which project axially in relation to the actual contact face 61 of the plain bearing pin which serve for the fastening of the plain bearing pin 6, correspondingly to
[0117] The actual contact face 61 of the plain bearing pin 6, at which a plain bearing gap is formed between the plain bearing pin and the planet gear, has an axially front end 610 and an axially rear end 620. The contact face 61 has a length L2.
[0118] Furthermore, the contact face 61 is of crowned shape over a length or a portion L3. Here, the crowned shaping may in principle begin at the axial ends 610, 620 of the contact face 61. In the present case, however, it is provided that the respective axial end 610, 620 of the contact face is adjoined by a cylindrical region 68 of the contact face, which is then adjoined by the crowned shaping.
[0119] The outer diameter of the contact face 61 is denoted by e. Here, it is true of the outer diameter e and of other radial spacings illustrated in
[0120] The outer diameter e has a maximum D. This is reached along a circumferential line that lies in the axial centre 67 of the plain bearing pin 6, though this is not necessarily the case. The outer diameter e furthermore has a minimum d, which is reached at the axial ends 610, 620 of the contact face 61. The minimum d is identical at both axial ends 610, 620 of the contact face 61, though this is not necessarily the case. Half of the difference between the maximum D and the minimum d of the outer diameter indicates the height h of the crowning.
[0121] It is pointed out that, in the illustration of
[0122] The crowned shaping of the contact face 61 in the portion L3 comprises a central, convexly shaped portion L6 and two concavely shaped portions L4, L5, which adjoin the convexly shaped portion L6 to both sides. Here, the concavely shaped portions L4, L5 taper off to the respective cylindrical region 68 and, in the transition to the cylindrical region, run parallel to the longitudinal axis 66, such that there is an edge-free transition between the concavely shaped portions L4, L5 and the respective cylindrical portion 68.
[0123] In longitudinal section, the concavely shaped portion L4 forms a first concave curve 62 which extends proceeding from the cylindrical region 68 at the axial end 610 and which transitions into a convex curve 63 that forms the concavely shaped portion L6. The convex curve 63 transitions into a second concave curve 64, which extends as far as the adjacent cylindrical region 68 at the other axial end 620. At the transition between first concave curve 62 and the convex curve 63, there is an inflection point 611 at which the curvature behaviour of the curve formed by the curves 62, 63 changes. At the transition between the convex curve 63 and the second concave curve 64, there is a further inflection point 612.
[0124] Here, the first concave curve 62 is formed as a circular arc with the radius R1. The convex curve 63 is formed as a circular arc with the radius R3. The second concave curve 64 is formed as a circular arc with the radius R2, wherein R1 is equal to R2 in the exemplary embodiment illustrated, though this is not necessarily the case. The formation of the concave portions L4, L5 and of the convex portion L6 by circular arcs is associated with the advantage that production by cutting processes is simplified. The shaping of the concave portions L4, L5 and of the convex portion L6 may however in principle follow a specified mathematical function and assume a desired profile through the suitable setting of parameters. For example, provision may be made for the overall curve formed by the partial curves 62, 63, 64 to be described by an nth degree polynomial function.
[0125] The maximum D of the outer diameter is formed in the convex portion L6, specifically in the axial centre 67 of said portion. Accordingly, the plain bearing pin 6 illustrated in
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[0127] It can furthermore be seen that the axial ends 65, 66 of the plain bearing pin, which do not contribute to the contact face 61 and which in the assembled state are fastened in a respective carrier plate, have different outer diameters.
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[0129] In the exemplary embodiment of
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[0131] The invention is not restricted to the present exemplary embodiments, which should be regarded as merely exemplary. It is in particular pointed out that any of the features described may be used separately or in combination with any other features, unless they are mutually exclusive. The disclosure extends to and comprises all combinations and sub-combinations of one or a plurality of features which are described here. If ranges are defined, said ranges thus comprise all of the values within said ranges as well as all of the partial ranges that lie in a range.