PLAIN BEARING, AND METHOD FOR LUBRICATING AND COOLING A PLAIN BEARING
20230065946 · 2023-03-02
Inventors
- Stephan UHKÖTTER (Berlin, DE)
- Uwe KRACHT (Berlin, DE)
- Wolfram KURZ-HARDJOSOEKATMO (Kleinmachnow, DE)
- Rens DOUMA (Berlin, DE)
- Ivo MARTIN (Schöneiche, DE)
Cpc classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C32/0651
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C37/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2361/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C32/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A plain bearing of a planetary gearbox has first and second rotationally connected components. Oil adjacent an oil feed pocket of the first component is directed into the bearing clearance between the components by a first line that opens into the pocket. The line includes a first portion and a downstream second portion. The flow cross section of the first portion is smaller than the flow cross section of the second portion. The flow cross section for the oil, in the feed direction, in the circumferential direction of the clearance and in the main rotation direction of the second component relative to the first component increases more than counter to the main rotation direction of the second component, or in the circumferential direction of the clearance and counter to the main rotation direction of the second component increases more than in the main rotation direction of the second component.
Claims
1. Plain bearing, in particular a plain bearing of a planetary gearbox, having a first rotationally fixed component and a second component rotatably connected thereto, wherein oil in the region of an oil feed pocket of the first component is able to be directed into the bearing clearance between the components, wherein the oil is able to be directed into the oil feed pocket by way of at least one line that opens into the oil feed pocket, wherein the at least one line is in each case embodied with at least one first line portion and, adjoining the latter in the feed direction of the oil into the oil feed pocket, a second line portion, wherein the flow cross section of the first line portion is smaller than the flow cross section of the second line portion, and wherein the line portions are mutually disposed so that the flow cross section for the oil, proceeding from the first line portion in the direction of the second line portion, in the circumferential direction of the bearing clearance and in the main rotation direction of the second component in relation to the first component increases more than counter to the main rotation direction of the second component, or in the circumferential direction of the bearing clearance and counter to the main rotation direction of the second component increases more than in the main rotation direction of the second component.
2. Plain bearing according to claim 1, wherein the profile of the at least one line conjointly with the radial direction of the bearing clearance encloses an angle and is specified the oil is directed from the line into the oil feed pocket at an angle of approximately 5° to 60° in relation to the radial direction of the bearing clearance and in the main rotation direction of the second component in relation to the first component, or at an angle of approximately 5° to 20° in relation to the radial direction of the bearing clearance and in the circumferential direction of the bearing clearance and counter to the main rotation direction of the second component in relation to the first component.
3. Plain bearing according to claim 1, wherein an oil supply unit by way of which the oil is able to be fed to the bearing clearance at a defined pressure is provided, wherein the oil supply unit and a flow cross section of the at least one line are specified so that a ratio between the pulse, by way of which the oil from the line is directed into the bearing clearance and which corresponds to the product of the square of the inflow rate of the oil into the bearing clearance and the density of the oil, and the pulse of the oil which adheres to the internal side of the second component is at least 5*10.sup.−3, wherein the pulse of the oil adhering to the second component is equal to the product of the square of the velocity of the oil adhering to the second component and the density of the oil.
4. Plain bearing according to claim 1, wherein at least one of the lines is embodied with a discharge installation by means of which a width of the oil jet directed from the port region of the line into the bearing clearance is able to be enlarged in the circumferential direction of the bearing clearance as the spacing from the port region of the line increases.
5. Plain bearing according to claim 1, wherein at least one second line by way of which oil is likewise able to be directed into the oil feed pocket is provided, the port region of said second line into the oil feed pocket of the bearing clearance and in the main rotation direction of the second component in relation to the first component and/or in the axial direction of the plain bearing being spaced apart from the port region of the first line into the oil feed pocket.
6. Plain bearing according to claim 5, wherein the oil feed pocket and/or the port regions of the lines into the oil feed pocket are in each case disposed in the axial extent of the plain bearing so as to be in the center of the plain bearing.
7. Plain bearing according to claim 5, wherein the oil feed pocket and/or the port regions of the lines into the oil feed pocket are in each case disposed in the axial extent of the plain bearing so as to be eccentric in the plain bearing.
8. Plain bearing according to claim 1, wherein a third line opens into the oil feed pocket, wherein the port region of the third line in the circumferential direction of the bearing clearance and in the main rotation direction of the second component in relation to the first component has substantially the same spacing from the port region of the first line as the port region of the second line, or has a spacing deviating therefrom, and in the axial direction of the plain bearing is spaced apart from the port region of the second line as well as from the port region of the first line, wherein the axial spacings between the port regions of the lines are in each case mutually adapted so that the port region of the first line in the axial direction of the plain bearing is positioned between the port region of the second line and the port region of the third line.
9. Plain bearing according to claim 8, wherein the axial spacings between the port regions of the lines and the spacings between the port regions of the lines in the circumferential direction of the bearing clearance and in the main rotation direction of the second component in relation to the first component are mutually adapted so that the port region of the second line and the port region of the third line are disposed within a sector, the center thereof lying within the port region of the first line and enclosing an angle of approximately 120°.
10. Plain bearing according to claim 1, wherein a fourth line opens into the oil feed pocket, the port region thereof in the axial direction of the plain bearing being spaced apart from the port region of the first line and in the circumferential direction of the bearing clearance and in the main rotation direction of the second component in relation to the first component being disposed next to the port region of the first line or spaced apart from the port region of the first line, wherein the spacings of the port regions of the lines are mutually adapted so that the port regions of the first line and of the fourth line in the axial direction of the plain bearing are disposed between the port regions of the second line and of the third line.
11. Plain bearing according to claim 10, wherein the axial spacings between the port regions of the lines as well as the spacings between the port regions of the lines in the circumferential direction of the bearing clearance and in the main rotation direction of the second component in relation to the first component are mutually adapted so that the port regions of the second line and of the third line are disposed within a sector, the center thereof lying in a region of the oil feed pocket in which the port regions of the first line and of the fourth line are provided, and which encloses an angle of approximately 120°.
12. Plain bearing according to claim 1, wherein the port region of the first line or the port regions of the first line and of the fourth line is/are disposed in the region of an axial plain bearing center which extends across at most 25% of the axial bearing width of the plain bearing.
13. Plain bearing according to claim 1, wherein the port regions of the second line and of the third line are disposed in the region of an axial plain bearing center which extends across at most 50% of the bearing width of the plain bearing.
14. Plain bearing according to claim 1, wherein the spacing between the port region of the first line and the port region of the second line in the circumferential direction and in the main rotation direction of the second component corresponds to at most four times the diameter of the opening cross section of the port region of the first line, or to at most 10% of the entire bearing circumference of the plain bearing.
15. Plain bearing according to claim 1, wherein the spacing between the port region of the first line and the port region of the third line in the circumferential direction and in the main rotation direction of the second component corresponds to at most four times the diameter of the opening cross section of the port region of the first line, or to at most 10% of the entire bearing circumference of the plain bearing.
16. Plain bearing according to claim 1, wherein the axial spacings between the port region of the first line and the port region of the second line, as well as between the port region of the first line and the port region of the third line, correspond in each case to at most four times the diameter of the opening cross section of the port region of the first line.
17. Plain bearing according to claim 1, wherein the port region of the first line and/or the port region of the second line and/or the port region of the third line and/or the port region of the fourth line are/is embodied so as to be circular, elliptic or slot-shaped.
18. Plain bearing according to claim 1, wherein the size of the opening cross section of the port region of the first line, and/or the size of the opening cross section of the port region of the fourth line deviate/deviates from the size of the opening cross section of the port region of the second line and/or from the size of the opening cross section of the port region of the third line.
19. Plain bearing according to claim 1, wherein the first line and/or the fourth line are/is impinged by oil from a first oil circuit, and the second line and/or the third line are/is impinged by oil from a second oil circuit.
20. Method for lubricating and cooling a plain bearing, in particular a plain bearing according to claim 1, wherein the oil by way of a first line and/or a fourth line is directed into the bearing clearance at a lower temperature than the oil that is fed to the bearing clearance by way of a second line and/or a third line, and/or the oil is fed such that a ratio between the pulse by way of which the oil from at least one line is directed into the bearing clearance and the pulse of the oil which adheres to the internal side of the second component is at least 5*10.sup.−3, wherein the pulse of the oil directed in corresponds to the product of the square of the inflow rate of the oil into the bearing clearance and the density of the oil, whereas the pulse of the oil adhering to the second component is equal to the product of the square of the velocity of the oil adhering to the second component and the density of the oil.
Description
[0067] Preferred refinements are derived from the dependent claims and the description hereunder. Exemplary embodiments of the subject matter according to the present invention are explained in greater detail with reference to the drawing, without being restricted thereto. In the drawing:
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[0105] During use, the core air flow A is accelerated and compressed by the low-pressure compressor 14 and directed into the high-pressure compressor 15, where further compression takes place. The compressed air expelled from the high-pressure compressor 15 is directed into the combustion device 16, where it is mixed with fuel and the mixture is combusted. The resulting hot combustion products then propagate through the high-pressure and the low-pressure turbines 17, 19 and thereby drive said turbines, before being expelled through the nozzle 20 to provide a certain propulsive thrust. The high-pressure turbine 17 drives the high-pressure compressor 15 by way of a suitable connecting shaft 27, which is also referred to as the core shaft. The fan 23 generally provides the majority of the propulsion force. The epicyclic gearbox 30 is a reduction gearbox.
[0106] An exemplary arrangement for a geared-fan gas turbine engine 10 is shown in
[0107] It is noted that the terms “low-pressure turbine” and “low-pressure compressor” as used herein can be taken to mean the lowest pressure turbine stage and the lowest pressure compressor stage (that is to say not including the fan 23) respectively and/or the turbine and compressor stages that are connected to one another by the connecting shaft 26 with the lowest rotational speed in the engine (that is to say not including the gearbox output shaft that drives the fan 23). In some documents, the “low-pressure turbine” and the “low-pressure compressor” referred to herein may alternatively be known as the “intermediate-pressure turbine” and “intermediate-pressure compressor”. Where such alternative nomenclature is used, the fan 23 can be referred to as a first compression stage or lowest-pressure compression stage.
[0108] The epicyclic gearbox 30 is shown in greater detail by way of example in
[0109] The epicyclic gearbox 30 illustrated by way of example in
[0110] The geometry of the gas turbine engine 10, and components thereof, is or are defined using a conventional axis system which comprises an axial direction X (which is aligned with the axis of rotation 9), a radial direction Y (in the direction from bottom to top in
[0111]
[0112] The main load direction 43 corresponds to the direction of the resultant bearing force of the plain bearing 41, which is composed of the bearing force component FD and the further bearing force component FF. The bearing force component FD in each case results from the torque applied to the planetary gearbox 30. The further bearing force component FF results from the centrifugal force which acts on the planet gear 32 when the planet carrier 34 is rotating during the operation of the planetary gearbox.
[0113] If the planet carrier 34 is of non-rotatable design, the main load direction 43 of the plain bearing 41 corresponds substantially to the direction of bearing force component FD since there is then no centrifugal force acting on the planet gear 32. In addition, the direction of rotation of the planet gear 32 is indicated in
[0114] Bearing force component FD encloses an angle phi equal to 90°, in the direction of rotation 44 of the planet gear 32, with the radial direction of extent of the planet carrier 34, which is the same as the radial direction y in
[0115] When the planet carrier 34 is of rotatable design, the angular value of the angle phi which the main load direction 43 encloses with the radial direction of the planet carrier 34 is in a range of from 110° to 180°, depending on the operating state.
[0116] During the operation of the gas turbine engine 10, the outside diameter of the planet pin 42 on the line 42B1 increases to a greater and greater extent in the direction of rotation 44 of the planet gear 32, starting from a radially outer point 45 on an outer side 46 of the planet pin 42. In the region of the planet pin 42 which surrounds the main load direction 43 at the circumference, the outside diameter of the planet pin 42 differs to a substantially greater extent from the circular line 42A than at the radially outer point 45 on the outer side 46 of the planet pin 42. This results from the fact that the non-rotating planet pin 42, which is connected to the planet carrier 34 in a manner precluding relative rotation, is subject to the greatest heat input in the region of the main load direction 43. This is the case because a bearing clearance 63 of the plain bearing 41 between an outer side 46 of the planet pin 42 and an inner side 64 of the planet gear 32 is at its smallest here owing to the acting load.
[0117] In contrast, the rotating planet gear 32 does not have locally limited heating corresponding to the planet pin 42 on account of the rotation and thermal inertia. For this reason, the inside diameter of the planet gear 32 expands uniformly in the circumferential direction as the operating temperature of the planetary gearbox 30 increases.
[0118] Owing to the different expansion behavior of the planet pin 42 and the planet gear 32, the height of the bearing clearance 63 of the plain bearing 41 is reduced to an even extent in the main load zone extending in the circumferential direction U about the main load direction 43. In the region of the main load zone of the plain bearing 41 and especially in the planet pin 42, this results in very high operating temperatures in a locally limited area. These high operating temperatures prejudice a load-bearing capability and a service life of the plain bearing 41 to an unwanted extent.
[0119]
[0120] A highly simplified three-dimensional isolated illustration of a first embodiment of one of the planet pins 42 of the planetary gearbox 30 according to
[0121] A line 48, of which the port region 49 is disposed so as to be in the center of the plain bearing 41 in the axial direction X of the plain bearing 41, opens into the oil feed pocket 47. Additionally, the port region 49 in the circumferential direction U and in the axial direction X is disposed so as to be centric in the oil feed pocket 47, the latter here being embodied so as to be substantially rectangular. The oil feed pocket 47 in the axial direction X of the plain bearing 41 here extends across a larger region of the external side 46 of the planet pin 42 than in the circumferential direction U.
[0122] Presently, the oil feed pocket 47 is provided in the region of the radially outer point 45 of the planet pin 42 and hence also of the plain bearing 41. In this way, in the circumferential direction U of the planet pin 42, the oil feed pocket 47 is disposed in a region of the plain bearing 41 which is subject to low loads. As a result, it is guaranteed the oil fed into the oil feed pocket 47 by way of the line 48 enters a bearing clearance 51 of the plain bearing 41 in the desired manner during the rotation of the planet gear 32.
[0123] Depending on the respective specific application, the highly loaded region of the plain bearing 41 may be present in a circumferential region of the plain bearing 41 that, conjointly with the radial direction Y of the planet carrier 34 in the rotation direction 44 of the planet gear 42, this corresponding to the main rotation direction of the planet gear 32, encloses angular values phi in a range from 120° to 225°, preferably from 120° to 200°. The oil feed pocket 47 can be disposed outside a circumferential region of the plain bearing 41 that, conjointly with the radial direction Y of the planet carrier 34 in the rotation direction 44 of the planet gear 32, encloses angular values phi in a range from 90° to 190°, preferably from 30° to 210°. It is guaranteed as a result that the oil feed pocket 47 is disposed outside a highly loaded region of the plain bearing 41 and that oil is able to be introduced into the bearing clearance 51 between the planet gear 32 and the planet gear 42 with little complexity.
[0124]
[0125] Additionally,
[0126] Pressurized oil from an oil supply unit 52 is directed into a supply line 53 which runs substantially in the axial direction in the planet pin 42 and is connected to the line 48. The supply line 53 here is embodied as a blind bore.
[0127] The oil supply unit 52 and a flow cross section of the line 53, as well as a flow cross section of the line 48, are specified or mutually adapted in such a manner that, during operation of the planetary gearbox 30, a ratio between the pulse by way of which the oil from the line 48 is directed into the bearing clearance 51 and the pulse of the oil which adheres to the internal side 54 of the planet gear 32 is at least 5*10−3. The pulse of the oil directed in here corresponds to the product of the square of the inflow rate of the oil into the oil feed pocket 47, preferably in the port region 49 of the line 48, and the density of this oil. Moreover, the pulse of the oil that adheres to the internal side 54 of the planet gear 32 corresponds to the product of the square of the velocity of the oil adhering to the second component, or on the planet gear 32, respectively, and the density of the oil. The velocity of the adhering oil here is substantially equal to the rotating speed of the internal side 54 of the planet gear 32.
[0128] The fed oil, or lubricant, respectively, is pressurized outside the bearing clearance 51, in the region of the oil supply unit 52, and thereafter, by means of a correspondingly small flow cross section, intensely accelerated in the region of the line 48, or in the port region 49, i.e. in the inlet to the oil feed pocket 47. In the region of the oil feed pocket 47, the accelerated oil meets hot dragged lubricant as well as the hot, rotating shell of the plain bearing 41, this presently being the internal side 54 of the planet gear 32. It is achieved as a result that the dragged lubricant, or oil, respectively is displaced laterally out of the bearing clearance 51 and squeezed out of the bearing clearance 51. This leads to the cold fed oil primarily remaining in the axial center of the plain bearing 41 and being dragged into the tightest lubrication clearance, or into the highly loaded region of the plain bearing 41, respectively, in which the radial height of the bearing clearance 51 is smallest.
[0129] In the embodiment of the planetary gearbox 30 shown in
[0130] The angle α here is provided in such a manner that the oil from the line 48, as a function of the respective specific application, is guided into the bearing clearance 51 and in the direction of the internal side 54 of the planet gear 32 at angles α of approximately 5° to 60° in relation to the radial direction Y of the bearing clearance 51 and in the main rotation direction of the planet gear 32, which is denoted more specifically by the arrow HR in
[0131]
[0132] The temperature zone 51A of the bearing clearance 51 is characterized by the lowest temperature of the oil in the bearing clearance 51. The temperature zone 51A here, from the port region 49 of the line 48, initially extends obliquely through the bearing clearance 51 in the direction of the internal side 54 of the planet gear 32. This first region of the temperature zone 51A is created by the oil jet which exits the port region 49 of the line 48 at the angle α. Where the oil jet impacts the internal side 54 of the planet gear 32, dragged oil is cooled by the oil being directed into the bearing clearance 51. A temperature zone 51B of the bearing clearance 51 in which the highest operating temperature of the oil is present, this being equal to the temperature of the oil which in the bearing clearance 51 is dragged from the tightest bearing clearance in the circumferential direction U, terminates in the circumferential direction U ahead of that region where the oil directed in impacts the internal side 54 of the planet gear.
[0133] By virtue of the oil directed into the bearing clearance 51 by way of the corresponding pulse, the cool fresh oil keeps adhering to the internal side 54 of the planet gear 32, and in the circumferential direction U is dragged from the planet gear 32 in the direction of the highly loaded region of the plain bearing 41 on the external circumference of the bearing clearance 51. A third temperature zone 51C is formed between the zone 51A and the external side 46 of the planet pin 42, the oil in the region of said third temperature zone 51C having a somewhat higher temperature than in the zone 51A. The zone 51C, from the oil jet, or from the region of the zone 51A that penetrates the bearing clearance 51 at the angle α, extends to the highly loaded region of the plain bearing 41, which here is present about the main load direction 43. The oil in the highly loaded zone, in which the radial height of the bearing clearance 51 is the smallest, is heated by virtue of the shear load. Upstream of the highly loaded region of the plain bearing 41, the clearance height of the bearing clearance 51 steadily converges up to the highly loaded region from the oil feed pocket 47.
[0134] In a circumferential region of the bearing clearance 51, which follows the highly loaded region of the plain bearing 41 in the circumferential direction U, or in the main rotation direction HR of the planet gear 32, respectively, the clearance height of the bearing clearance 51 diverges, or the radial clearance height of the bearing clearance 51 steadily increases again in the direction of the oil feed pocket 47, respectively. Upon leaving the highly loaded region of the plain bearing 41, by virtue of the centrifugal force that engages on the oil during the operation, oil adheres to the internal side 54 of the planet gear 32 to the same degree as the fresh oil previously directed into the bearing clearance 51 and is entrained in the circumferential direction U, or in the main rotation direction HR of the planet gear 32, respectively, in the direction of the oil feed pocket 47. A further temperature zone 51D of the bearing clearance 51, within which the bearing clearance 51 is not completely filled with oil, is present between the temperature zone 51B and the external side 46 of the planet pin 42. The regions of the temperature zone 51D in which oil is present in the form of oil droplets are denoted more specifically by the reference sign 51DF in
[0135] Additionally, in the main rotation direction HR of the planet gear 32 and radially within the zone 51B, a further zone 51E is established between the zone 51D and the zone 51A, said further zone 51E being completely filled with oil and the oil in the region of said further zone 51E having an operating temperature which corresponds substantially to the operating temperature of the oil in the zone 51C. The operating temperature of the lubricant in the zone 51E, which is lower in comparison to those in the zones 51B and the lubricant regions 51 DF of the zone 51D, is again established by virtue of the volumetric flow of oil directed from the line 48 into the bearing clearance 41.
[0136] The temperature profile of the lubricant, or of the oil, respectively, present as a result of the different temperature zones 51A to 51E in the circumferential direction of the plain bearing 41, has a positive effect on the load bearing capability of the plain bearing 41. This results from the fact that improved cooling and an improved displacement of the dragged warm oil in the zone 51B is achieved on account of the oil being fed by way of the correspondingly strong pulse and the oil being directed in obliquely in relation to the radial direction Y and in the main rotation direction HR of the planet gear 32 in relation to the planet pin 42.
[0137]
[0138]
[0139]
[0140] The flow cross sections of the two line portions 48A and 48B are mutually disposed so as to be offset in the circumferential direction U, or in the main rotation direction HR of the planet gear 32, respectively. In the exemplary embodiment illustrated in more detail in
[0141] As opposed thereto, in the exemplary embodiment of the planetary gearbox 30 illustrated in
[0142] The eccentric arrangement of the line regions 48A and 48B of the line 48 according to
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[0146] It is derived from a comparison of the illustration according to
[0147] In further embodiments of the planetary gearbox 30 it can also be provided that at least one of the lines 48, 55, or 48, 55, 57, or 67 to 70, respectively, is embodied with line portions that are embodied so as to be mutually eccentric, as well as with a profile that is oblique in relation to the radial direction Y.
[0148]
[0149] A circumferential region U101 of the bearing clearance 100 presently comprises the region of the bearing clearance in which the oil feed pocket of the plain bearing is provided and in which mixing takes place between the oil dragged into the bearing clearance 100 and the fed cool oil. A second circumferential region U102 of the bearing clearance 100, in which the bearing clearance, or the height of the latter in the rotation direction of the rotatable component of the plain bearing, respectively converges and further mixing of the hot dragged lubricant and the cold fed lubricant takes place, adjoins the circumferential region U101. A temperature zone 100C, which is central in the axial direction X of the plain bearing, is disposed between two axially outer temperature zones 100D in the circumferential region U102, wherein the temperature in the temperature zone 100C is higher than in the lateral temperature zones 100D of the bearing clearance 100.
[0150] By virtue of the decreasing clearance height of the bearing clearance 100, the temperature in the bearing clearance 100 increases already in the circumferential region U102, which is why the temperature in a further temperature zone 100E, embodied so as to be at least approximately arcuate, is higher than in the temperature zones 100C and 100D. From the circumferential region U102, the temperature zone 100E extends across the further circumferential regions U103, U104 into the circumferential region U101. Further temperature zones 100F, 100G and the centric temperature zone 100H are provided in the circumferential direction U, or in the rotation direction HR of the rotatable component, as well as in the axial direction X, or in the direction of the bearing center of the plain bearing, or of the bearing clearance 100, respectively, within the temperature zone 100E. The temperature of the oil here increases in each case from the temperature zone 100E in the direction of the temperature zone 100H.
[0151] The circumferential region U103 comprises the area, or the circumferential region, respectively, of the bearing clearance 100 in which the tightest lubrication clearance, or the smallest lubrication clearance height, respectively, is present and in which significant heating of the lubricant takes places in the bearing clearance 100. The circumferential region U103 is adjoined by the further circumferential region U103 in which the height of the lubrication clearance increases again in the circumferential direction U, or in the main rotation direction HR of the rotatable component, respectively. This region corresponds to the partially filled, diverging clearance region of the bearing clearance 100 described in the context of
[0152]
[0153] A region AUF, which identifies the impact region of the jet of the volumetric flow of oil from the line 48 on the internal side 54 of the planet gear 32 is denoted in the circumferential region U511 of the bearing clearance 51. It can furthermore be derived from the illustration according to
[0154] The outer temperature zones 51A2 here have substantially the same temperature level as the temperature zone 100E in the bearing clearance 100. The improved cooling of the plain bearing 41 manifests itself most significantly in that the inner temperature zone 51B has a lower temperature level than the central temperature zone 100H of the bearing clearance 100. In the exemplary embodiment in focus, the temperature level of the temperature zone 51B corresponds to the temperature level of the temperature zone 100G of the bearing clearance 100. Additionally, the oil in the temperature zone 51B1 has the temperature level of the temperature zone 100F.
[0155] The circumferential region U511 of the bearing clearance 51, besides the jet impact region AUF, also comprises a part of the bearing clearance region in the circumferential direction U in which the bearing clearance 51, or the height thereof, respectively, already converges in the direction of the highly loaded region of the plain bearing 41, and in which mixing of the hot dragged lubricant with cold fed lubricant takes place. The mixing of the cold lubricant with the dragged hot lubricant also continues in the circumferential region U512 of the bearing clearance 51, into which the coldest temperature zone 51A extends to the degree illustrated. The circumferential region U512 is adjoined by the circumferential region U513 which corresponds substantially to the circumferential region U103 of the bearing clearance 100 and in the circumferential direction U comprises the area of the bearing clearance 51 in which the tightest lubrication clearance is disposed and in which significant heating of the lubricant takes place. In the main rotation direction HR of the planet gear 32, the circumferential region U513 is adjoined by the circumferential region U514 of the bearing clearance 51, the latter corresponding substantially to the circumferential region U104 of the bearing clearance 100 and the partially filled, diverging clearance region being present therein.
[0156]
[0157] As a result of this mutual arrangement of the two port regions 56 and 49, a temperature profile which corresponds substantially to the temperature profile described in more detail in the context of
[0158] In further embodiments it is additionally possible for the port region 56 to be disposed in the oil feed pocket 47 so as also to be offset from the port region 49 in the axial direction X of the plain bearing 41. Good cooling and lubricating of the plain bearing 41 here is achieved when the port region 56 of the line 55 is disposed within a sector S of which the center SM lies in the port region 49 of the line 48 and which encloses an angle γ of approximately 120°.
[0159]
[0160] Port regions 56 and 58 of the lines 55 and 57 are spaced apart from the port region 49 of the line 48 in the circumferential direction U of the plain bearing 41 as well as in the main rotation direction HR of the planet gear 32 and also in the axial direction X. The port regions 56 and 58 of the lines 55 and 57 here, in terms of the port region 49 of the line 48, in the axial direction X are disposed in the oil feed pocket 47 in such a manner that the port region 49 in the axial direction X is disposed between the port regions 56 and 58 of the lines 55 and 57. In this way, the port regions 49, 56 and 58 of the lines 48, 55 and 57 are present in a so-called mutual A arrangement which enables efficient cooling of the plain bearing 41 and, in comparison to known plain bearing embodiments, has the effect of reducing the temperature level in the plain bearing 41. The port regions 56 and 58 of the lines 55 and 57 are disposed in a sector S of which the center SM lies in the port region 49 of the line 48 and of which the opening angle γ corresponds to approximately 120°.
[0161] Shown to a highly simplified degree in
[0162] The displacement of the dragged oil in the bearing clearance 51 arises in particular when the cold oil from the lines 48, 55 and 57 is directed by way of a strong pulse into the bearing clearance 51 in the region of the oil feed pocket 47. By virtue of the temperature-related density differential between the fed cold oil and the dragged hot oil, only minor mixing of the hot dragged oil with the cold freshly fed oil takes place, as a result of which an increased load bearing capability of the plain bearing 41 is achieved.
[0163] Furthermore, the centric feeding of fresh oil ensures adequate cooling and lubricating of the highly loaded region in the circumferential region. The main flow direction of the freshly fed oil from the line 48 is indicated by the drawn lines P61 and P62 in
[0164]
[0165] The surface region 46A in the axial direction X is provided in the bearing center of the plain bearing 41. The width, or the axial length of the shorter parallel side 46A1, respectively, is equal to 25% of the bearing width L41 of the plain bearing 41. The length of the longer parallel side 46A2 corresponds to 50% of the bearing width L41 of the plain bearing 41.
[0166]
[0167] Additionally, the center of the port region 49 in the variant of arrangement of the port regions 49 to 57 shown in
[0168] These values of the axial spacing of the centers of the port regions 56 and 58 from the port region 49 represent the maximum values when port regions 56 and 58 are disposed in the surface region 46A. In other instances, half the bearing width of the plain bearing 41 is provided as the maximum value for the arrangement of the port regions 56 and 58 in order to guarantee intense cooling of the plain bearing 41 to the desired degree.
[0169]
[0170]
[0171] In the exemplary embodiment illustrated in
[0172] The port regions 71 and 72 of the lines 67 and 68 in the exemplary embodiment of the planetary gearbox 30 illustrated in
[0173] In all embodiments of the planetary gearbox 30 illustrated in
[0174]
[0175] This mutual arrangement of the port regions 710 and 740 leads to the hot dragged oil, according to the drawn lines P590 and P600 illustrated in
[0176]
[0177] It is apparent from the illustrations according to
[0178] The fresh volumetric flows of oil which are directed eccentrically into the bearing clearance 51 by way of the lines 55 and 57, and of which the temperature is higher than the temperature of the volumetric flow of oil that by way of the line 48 is directed into the bearing clearance 51 axially between the volumetric flows of oil from the lines 55 and 57, counteract any proliferation of the cooler and centrically fed volumetric flow of oil in the axial direction X of the bearing clearance. The lubricant from the line 48, in the manner illustrated in
[0179] As a result of the two mutually separated oil supplies into the oil feed pocket 47, the latter being characterized by a feed of cool oil in the axial center of the oil feed pocket 47 and by eccentric feeds of warmer lubricant, the tightest lubrication clearance of the plain bearing 41 is again cooled to the desired degree. A high load bearing capability of the plain bearing 41 is also achieved by the viscosity of the oil in the bearing clearance 51, said viscosity being a result of the positive cooling. Furthermore, the quantity of the fresh lubricant used can also be reduced in comparison to conventionally embodied plain bearings. As a result, the cooling circuit of the high performance gearbox 30 can be designed more efficiently and smaller.
[0180]
[0181] The temperature zone 90A in the bearing clearance 51 is established in the region in which the cooler oil is directed into the oil feed pocket 47 by way of the line 48. The further temperature zones 90B and 90C in which the temperature of the oil is higher than the temperature of the oil in the temperature zone 90A are in each case illustrated next to the temperature zone 90A in the axial direction X. The temperatures of the oil in the temperature zones 90A and 90B and 90C here correspond in each case to the feed temperatures of the oil from the line 48, or from the lines 55 and 57, respectively. As a result of the volumetric flows of oil controlled to different temperatures that from the lines 48, or 55 and 57, respectively, are directed into the oil feed pocket 47 in or counter to the rotation direction HR, the further temperature zones 90A1, 90B1 and 90C1 are established in the rotation direction HR after the temperature zones 90A and 90B and 90C in the bearing clearance 51. The temperature of the oil in the temperature zone 90A1 is higher than in the temperature zone 90A, because the oil on the internal side 54 of the planet gear 32 is heated by the planet gear 32 as well as by the dragged oil in the bearing clearance 51. The same applies to the temperature zones 90B1 and 90C1 in which the temperature level of the oil is higher than in the temperature zones 90B and 90C.
[0182] Further temperature zones 90D and 90E in which the oil temperature is again higher than in the temperature zones 90B1 and 90C1 are in each case established next to the temperature zones 90B1 and 90C1. The reason for this is that oil in the axial direction X is pushed laterally out of the bearing clearance 51 in the temperature zones 90D and 90E. The oil that is pushed out has a lower temperature in comparison to the dragged oil. This is the case because the dragged oil has been cooled by the fresh cool oil which has been directed into the bearing clearance 51 by way of the lines 48, 55 and 57.
[0183] By virtue of the bearing clearance 51 that narrows on the circumference, or the converging bearing clearance 51, respectively, and the increasing load on the plain bearing 41, the temperature of the oil in the bearing clearance 51, just before the transition between the circumferential regions U512 and U513, increases across substantially the entire bearing width. The at least approximately arcuate temperature zone 90F in which the oil has a higher temperature level than in the temperature zones 90B1 and 90C1 results from the temperature increase in the oil.
[0184] Once the oil reaches the circumferential region U513 of the plain bearing 41, in which the tightest lubrication clearance is present by virtue of the load engaging thereon, significant heating of the lubricant in the bearing clearance 51 arises again. This leads to two further temperature zones 90G and 90H being established in the axial direction as well as in the circumferential direction within the temperature zone 90F. The temperature zone 90G is formed between the temperature zone 90F and the inner temperature zone 90H in which the oil temperature is the highest.
[0185] In the circumferential region U514, in which the lubrication clearance, or the height of the bearing clearance 51 steadily increases again in the main rotation direction HR of the planet gear 52, the oil temperature in the temperature zones 90F to 90H remains substantially the same. The circumferential region U514 of the bearing clearance 51 here again comprises the afore-described region of the bearing clearance 51 which is only partially filled with oil. The circumferential region U514 is then again adjoined by the circumferential region U511 in which fresh and cool oil is again directed into the bearing clearance 51 by way of the lines 48, 55 and 57.
[0186] The port regions 49, 56 and 58, or 71 to 74, respectively, of the lines 48, 55, 57 or 67 to 70, respectively, depending on the respective specific application, can in each case have flow cross sections of different sizes. As a result, the oil can be directed into the oil feed pocket 47 and thus also into the bearing clearance 51 in the direction of the internal side 54 of the planet gear 32 by way of different pulses, so as to displace the dragged oil in the bearing clearance 51 in the outward axial direction X in the desired manner.
LIST OF REFERENCE SIGNS
[0187] 9 Main rotation axis [0188] 10 Gas turbine engine [0189] 11 Core [0190] 12 Air inlet [0191] 14 Low-pressure compressor [0192] 15 High-pressure compressor [0193] 16 Combustion device [0194] 17 High-pressure turbine [0195] 18 Bypass thrust nozzle [0196] 19 Low-pressure turbine [0197] 20 Core thrust nozzle [0198] 21 Engine nacelle [0199] 22 Bypass duct [0200] 23 Thrust fan [0201] 24 Support structure [0202] 26 Shaft, connecting shaft [0203] 27 Connecting shaft [0204] 28 Sun gear [0205] 30 Gearbox, planetary gearbox [0206] 32 Planet gear [0207] 34 Planet carrier [0208] 34A, 34B Side plates [0209] 36 Linkage [0210] 38 Ring gear [0211] 40 Linkage [0212] 41 Plain bearing [0213] 42 Planet pin [0214] 42A, 42B, 42C Outside diameter of the planet pin [0215] 43 Arrow, main load direction [0216] 44 Direction of rotation of the planet gear [0217] 45 Radially outer point of the planet pin [0218] 46 External side of the planet pin [0219] 46A Surface region of the external side 46 of the planet pin [0220] 46A1, 46A2 Parallel sides of the surface region 46A [0221] 46A3, 46A4 Oblique sides of the surface region 46A [0222] 47 Oil feed pocket [0223] 48 Line [0224] 49 Port region of the line 48 [0225] 50A, 50B Bores of the side walls 34A, 34B [0226] 51 Bearing clearance [0227] 51A, 51A1, 51A2 Temperature zones of the bearing clearance 51 [0228] 51B, 51B1 Temperature zones of the bearing clearance 51 [0229] 51C to 51E Temperature zones of the bearing clearance 51 [0230] 51 DF Region of the temperature zone 51D of the bearing clearance 51 [0231] 52 Oil supply unit [0232] 53 Supply line [0233] 54 Internal side of the planet gear [0234] 55 Further line, second line [0235] 56 Port regions of the line 55 [0236] 57 Third line [0237] 58 Port region of the third line [0238] 67 First line [0239] 68 Second line [0240] 69 Third line [0241] 70 Fourth line [0242] 71 Port region of the first line 67 [0243] 72 Port region of the second line 68 [0244] 73 Port region of the third line 69 [0245] 74 Port region of the line 70 [0246] 80 Line [0247] 81 Further oil supply unit [0248] 90A, 90A1 Temperature zones of the bearing clearance 51 [0249] 90B, 90B1 Temperature zones of the bearing clearance 51 [0250] 90C, 90C1 Temperature zones of the bearing clearance 51 [0251] 90E to 90H Temperature zones of the bearing clearance 51 [0252] 100A to 100H Temperature zones of the bearing clearance 100 [0253] 150 Grid pattern [0254] 470 Oil feed pocket [0255] 670 First line [0256] 680 Second line [0257] 690 Third line [0258] 700 Fourth line [0259] 710 Port region of the first line 670 [0260] 720 Port region of the second line 680 [0261] 730 Port region of the third line 690 [0262] 740 Port region of the line 700 [0263] A Core air flow [0264] AUF Impact region [0265] B Air flow [0266] FD Bearing force component [0267] FF Bearing force component [0268] HR Main rotation direction of the planet gear [0269] L41 Bearing width of the plain bearing 41 [0270] phi Angle [0271] P59, P50 Flow of dragged oil [0272] P61 to P66 Flow of fresh oil [0273] P590, P600 Flow of dragged oil [0274] P630 to 660 Flow of cool oil [0275] S Sector [0276] SM Center of the sector [0277] U Circumferential direction [0278] U101 to U104 Circumferential region of the bearing clearance 100 [0279] U511 to U514 Circumferential region of the bearing clearance 51 [0280] X Axial direction [0281] Y Radial direction [0282] Z14, Z16 Feed direction [0283] α, β, γ Angle