Fixation Clamp
20250143751 · 2025-05-08
Inventors
- Axel Bernhard Cremer (Fahrenkrug, DE)
- Beat Mürner (Reichenbach, CH)
- Umesh Verma (Delhi, IN)
- Usha Mathur (New Delhi, IN)
Cpc classification
A61B17/6466
HUMAN NECESSITIES
F16B2/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A61B17/64
HUMAN NECESSITIES
F16B2/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fixation clamp for use in an external fixation system for holding bone fragments adjacent to each other with the help of fixation elements has at least one clamping assembly having a pair of jaws with at least two different size grooves to accommodate a bone fixation element such as a pin or rod. An alternate clamping assembly has at least three grooves wherein at least two of the grooves have a different size adapted to accommodate a correspondingly sized bone fixation element such as a bone pin. The longitudinal axes of the grooves define a polygon. The jaw pairs can be rotated about a central longitudinal axis to present different size reception cavities towards the pins or rocks depending on their diameter.
Claims
1. A clamping assembly for use in an external fixation system for holding bone fragments adjacent to each other with the help of fixation elements, comprising: a first clamping assembly having a first jaw and a second jaw, the first and second jaws each having a bore extending therethrough and grooves arranged relative to the grooves of the other of the first and second jaws such that the grooves of the first and second jaws together form reception cavities for receipt of fixation elements therein, wherein, in at least one of the first and second jaws, one groove of the grooves has a first curved surface and a second curved surface separated by a rib extending parallel to a longitudinal axis of the one groove, the first and second jaws each having a central region disposed between the grooves, respectively, the central region of the first jaw facing the central region of the second jaw, wherein the central regions are in contact with each other at a first location and spaced apart from each other to form a gap at a second location along respective surfaces of the central regions when the first and second jaws are positioned against each other; and a locking shaft extending through the bores of the jaws of the first clamping assembly.
2. The clamping assembly of claim 1, further comprising a second clamping assembly having a third jaw and a fourth jaw each having a bore extending therethrough, wherein the first and second clamping assemblies are rotatable about the locking shaft relative to each other when in a first position and are prohibited from moving relative to each other when in a second position.
3. The clamping assembly of claim 2, wherein the second and third jaws have teeth that interlock when in the second position.
4. The clamping assembly of claim 3, further comprising a spring positioned between the second and third jaws, the spring biasing the first and second clamping assemblies toward the first position.
5. The clamping assembly of claim 2, further comprising a counter nut, the locking shaft having a head and an end portion remote from the head, the counter nut being positioned adjacent the fourth jaw and the head of the locking shaft being positioned adjacent the first jaw, the end portion of the locking shaft being connected to the counter nut such that a torque applied to the head of the shaft causes the first and second clamping assemblies to move from the first position to the second position.
6. The clamping assembly of claim 1, wherein one of the central regions of the first and second jaws includes a pin extending therefrom.
7. The clamping assembly of claim 1, further comprising spacers disposed within the gap between the first and second jaws.
8. The clamping assembly of claim 1, wherein the rib extends from a terminal end of the one groove to a middle part of the one groove.
9. The clamping assembly of claim 7, wherein each of the spacers is positioned at a corner of the central region of the first jaw or the second jaw.
10. A clamping assembly for use in an external fixation system for holding bone fragments adjacent to each other with the help of fixation elements, comprising: a locking shaft; and a first clamping assembly and a second clamping assembly each having a first jaw and a second jaw, the first and second jaws each having a plurality of grooves being arranged relative to the grooves of the other of the first and second jaws such that the plurality of grooves of the first and second jaws together form a plurality of reception cavities each having differing cross-sectional dimensions for receipt of differently sized fixation elements therein, the plurality of reception cavities having longitudinal axes lying in a first plane, wherein the first and second jaws, of at least one of the first and second clamping assemblies, have polygonal surfaces centrally located on the first and second jaws, portions of the polygonal surfaces are positioned apart from each other when other portions of the first and second jaws are in contact with each other, wherein one groove of the plurality of grooves of the first and second clamping assemblies has a ridge extending from the one groove and along a length of the one groove, the ridges of the first and the second clamp assemblies extending in opposite directions from each other, and wherein the first and second clamping assemblies are mounted to the locking shaft in a first configuration such that the first and second clamping assemblies are independently rotatable about an axis of the locking shaft.
11. The clamping assembly of claim 10, wherein the locking shaft is operable to move the first and second clamping assemblies into a second configuration in which the first and second clamping assemblies are prohibited from independent rotation about the axis of the locking shaft.
12. The clamping assembly of claim 11, wherein one of the polygonal surfaces of the first and second jaws is planar and includes spacers extending toward the other polygonal surface
13. The clamping assembly of claim 12, wherein the spacers are semi-circular or triangular.
14. A clamping assembly for use in an external fixation system for holding bone fragments adjacent to each other with the help of fixation elements, comprising: a locking shaft; a first clamping assembly including an inner jaw and an outer jaw mounted on the locking shaft, the inner and outer jaws each having outer side surfaces and a plurality of grooves, the plurality of grooves of the inner jaw being arranged relative to the plurality of grooves of the outer jaw so as to form a plurality of reception cavities for accommodation of fixation elements, wherein one reception cavity of the plurality of reception cavities includes a first ridge extending along a groove of the plurality of grooves and a second ridge extending along a groove of the plurality of grooves, the first and second ridges extending along a length of the one reception cavity and parallel to each other, and wherein a bore in each of the inner and outer jaws configured for receiving the locking shaft; and a second clamping assembly including an inner jaw having a first central region and an outer jaw having a second central region, the inner and outer jaws of the second clamping assembly are mounted on the locking shaft such that inner jaws of the first and second clamping assemblies are positioned adjacent each other and the first and second central regions of the second clamping assembly are configured to be spaced apart from each other at a location when the inner and outer jaws of the second clamping assembly are adjacent to each other.
15. The clamping assembly of claim 14, wherein the inner and outer jaws of the second clamping assembly each have outer side surfaces and four grooves for accommodation of a fixation element within a pair of opposing and corresponding ones of the grooves.
16. The clamping assembly of claim 14, wherein the first and second clamping assemblies are independently rotatable about the locking shaft.
17. The clamping assembly of claim 14, wherein the first ridge or the second ridge is positioned closer to an edge of the groove of the plurality of grooves than the other of the first ridge or second ridge.
18. The clamping assembly of claim of 14, wherein the inner and outer jaws of the first clamping assembly have planar surfaces positioned between each of the grooves of the inner and outer jaws, respectively, and the locking shaft extends through the planar surfaces offset from a center of the planar surfaces.
19. The clamping assembly of claim 18, wherein one of the planar surfaces includes spacers that are positioned at corners thereof.
20. The clamping assembly of claim 14, wherein the first ridge or the second ridge is interrupted along its length.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Preferred embodiments of the invention are described in the following description with reference to the drawings, which are provided for the purpose of illustrating the present preferred embodiments of the invention and not for the purpose of limiting the same. In the drawings,
[0016]
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DETAILED DESCRIPTION
[0029] Referring to
[0030] Preferably after having mounted the shaft 40 with the thread 49 within the bottom jaw 11, the end portion of the thread 49 is deformed or destroyed through pressure to ensure that the shaft 40 cannot be removed from the clamping assemblies 20, 30 to maintain the clamp as one single piece.
[0031] As discussed above, each clamping assembly 20 or 30 comprises two opposing clamping jaws 11 and 12. These jaws 11 and 12 are essentially similarly shaped on the sides facing each other except for a pin 13 which extends into a corresponding bore 14 in clamping jaw 12. This pin-bore connection which is oriented along or parallel to the longitudinal axis of the clamping device is an anti-rotation device for jaws 11 and 12. Once engaged jaws 11, 12 cannot change their mutual angular orientation. The plane surface of jaw 11 facing the plane surface of jaw 12 is provided with three spacers 17 arranged in the corners of the surface. The spacers 17 have a mostly triangular form and a height to allow the function of a counter bearing as explained below. Additionally, the spacers 17 result in the two plane surfaces of jaws 11 and 12 being spaced so that the open areas between these surfaces can be cleaned.
[0032] The jaws 11 and 12 are provided with three grooves 51, 52 and 53. Grooves 51, 52 and 53 are all provided in a same plane perpendicular to the longitudinal axis of shaft 40. In that plane they are oriented perpendicular to the radial direction from the center of the bore 21 or 31. As such the grooves 51, 52 and 53 are parallel to outer side wall 61, 62 or 63 of each pair of triangularly shaped jaws 11 and 12.
[0033] Each pair of grooves 51, 52 or 53, respectively, in each jaw 11 and 12, define one reception cavity, i.e. a first reception cavity 71, a second reception cavity 72 and a third reception cavity 73. The grooves 51, 52 and 53 are each formed as a rounded semi-spherical recess in section to provide reception cavities 71, 72 and 73 which accommodate cylindrical pins or rods 100 with a defined diameter (see
[0034] All three grooves 51, 52 and 53 have different sizes so that the corresponding reception cavities 71, 72 and 73 have three different sizes. In other words each reception cavities 71, 72 or 73 is adapted to accept a different fixation element, i.e. a rod, screw, pin or wire having a different diameter. One preferred embodiment of the first clamping assembly 20 has grooves to accept fixation elements having a diameter of 12 mm, 8 mm and 5 mm, respectively. A different embodiment may have a sequence of diameters of 8 mm, 6 mm and 4 mm, respectively.
[0035] The second clamping assembly 30 according to the embodiment of
[0036] Within a preferred embodiment the first clamping assembly 20 may comprise a sequence of smaller size cavities, e.g. 7 mm, 5 mm and 3 mm; or 6 mm, 5 mm and 4 mm; and the second clamping assembly 30 may comprise a sequence of larger sizes, e.g. 13.5 mm, 12 mm and 10 mm. Different sizes are possible, usually for wires starting from 2 mm diameter up to thicker rods with a diameter of 30 mm are used within such a clamp 10. Such a clamp 10 allows the use of one single versatile clamp, wherein the first clamping assembly 20 is used to fix a specific pin or screw or wire having a diameter for which one of the reception cavities 71, 72 or 73 is adapted. The user takes the clamp 10 and orients or rotates the first clamping assembly 20 into the correct alignment so that the pin or screw can be clipped into the corresponding reception cavity.
[0037] Then the clamp 10 can be clamped on a rod of an external fixator with the help of the second clamping assembly 30. The second clamping assembly 30 can be oriented in a way so that the rod can be clipped into the corresponding reception cavity. It is an advantage of the clamp 10 having two clamping assemblies 20 and 30 according to the invention, that a practitioner attaching such a clamp at a bone screw with one clamping assembly 20 and subsequently a rod of an external fixator to the other clamping assembly 30 can check the robustness of his external fixator, and if it is found that the rod used is not stiff enough, one simply opens the second clamping assembly 30, removes the thinner rod, turns the second clamping assembly 30 e.g. 60 degrees in one direction or the other around the longitudinal axis, to align the larger reception cavity with the new thicker rod and replaces it. This change does not necessitate the replacement of the clamp 10 itself as necessary with prior art systems. The method to replace such a rod 100 is faster and more reliable since the clamping of the bone screw is not changed, and at the same time avoids use of a second sterile clamp.
[0038] It is of course also possible that the second clamping assembly 30 is a traditional clamping assembly or even any other element known in the prior art with clamping elements. The object of a versatile clamping assembly is already achieved through one first clamping assembly 20, since it allows clamping one of three different sizes of screws, pins of wires through simple reorientation of the first clamping assembly 20.
[0039]
[0040]
[0041] It is clear from
[0042] Referring to
[0043] It is clear from
[0044] It is possible to deviate from the correct triangular orientation of the grooves; especially the angle between the largest groove 51 and the neighboring grooves can be less than 60 degree, so that the angle between the longitudinal axes of the grooves 52 and 53 is greater then 60 degrees.
[0045] It is also possible, in different embodiments, not shown in the figures, to provide four, five or more grooves. If four grooves are provided, then the form of such a clamping assembly 20 seen from above is a square and each jaw comprises four grooves joining in the corners in at preferably a right angle. Then a sequence of four sizes of the reception cavities is possible as 12 mm, 8 mm, 6 mm and 4 mm. If five grooves are provided, then the form of such a clamping assembly 20 seen from above is a pentagon and each jaw comprises five grooves joining in the corners, preferably at an angle of around 108 degrees. Then a sequence of five sizes of the reception cavities is possible as 12 mm, 20 mm, 8 mm, 6 mm and 4 mm. Of course deviations from such a symmetrical polygon are possible.
[0046] It is noted that the spacers 17 and thus the counter bearings as well as the corners of the jaw planes are not symmetrically positioned in view of the central bore 21 of a jaw. The deviation from the symmetric form is smaller for the largest reception cavity 71 and larger for the smallest reception cavity 73. However, this is not problematic, since the largest reception cavity 71 with the smallest deviation accepts the largest rod and thus the largest forces, wherein the largest deviation occurs for the smallest reception cavity and the function of such a small reception cavity resides in accepting a limited force.
[0047]
[0048] The pin 13 of the upper jaw 11 is lodged in a recess 16 in the bore 14. It is possible but not necessary that the pin 13 or the recess 16 receives an elastic fitting piece allowing elastic movements of the pin within the recess 16.
[0049] The shaft 40 as part of a locking clement is threaded into the lower jaw 11 of the second clamping assembly 30 and is further connected with a counter nut 46, which is fixedly lodged on shaft 40. Therefore the two clamp assemblies 20, 30 can be opened and closed through turning the head of shaft 40 and thus turning shaft 40 with the blocking counter nut 46 and in the jaw thread. The counter nut 46 can then be used to lock shaft 40 from further rotation
[0050] The combination of shaft 40 and counter nut 46 can also be replaced by a single screw to be screwed into the lower jaw 11 of the second clamping assembly 30. Threading may be provided in the bore or the screw may exhibit self-tapping threading. Quite generally, a locking element may be provided which may be a lever locking element or a bayonet lock. Among these locking elements may also be supporting disks or toothed disks, which, for the sake of simplicity, are not shown in the drawings.
[0051]
[0052] The clamping assemblies 20a, 30a of the embodiment have a triangular form, as can be seen from
[0053] Instead of spacers 17 in the corners of the plane surface of the jaws 11a there are provided two flattened semi-spherical spacers 27 on the surface. As mentioned above, the first clamping assembly 20a comprises a sequence of larger sized reception cavities 71, 72, 73. The lower second clamping assembly 30 comprises a different sequence of smaller sized reception cavities 71, 72, 73. The corresponding grooves 51, 52 and 53 within the lower jaw 11a are not semi-spherical as with the clamp of
[0054] Usually the rounded grooves are intended to be used especially with carbon rods and allow high precision clamping under all circumstances, whereas the triangular grooves are more flexible. They usually provide two sizes with one groove, e.g. 4-5 mm, 5-6 mm and 7-8 mm for three grooves.
[0055] Element 47 is a steel helicoil inserted into an aluminum jaw 11a to provide a better counter thread for the thread 49 of shaft 40. The end portion 49 of shaft 40 is hollow with an additional inner thread to accommodate the outer thread 58 of a counter nut 48.
[0056]
[0057] The fixation elements shown here are small-sized rods. Fixation element 100 is introduced in the smallest size reception cavity 73 of the first clamping assembly 20 leaving the middle-sized reception cavity 72 and the large-size reception cavity 71 empty. From
[0058] The same is true for rod 101 used in connection with the second clamping assembly 30a. In this embodiment, the two clamping assemblies have an identical sequence of reception cavity sizes, i.e. there are three sizes of reception cavities twice in the clamp 10a. As mentioned above it is possible to provide different reception cavity sizes in the two clamping assemblies 20, 20a and 30, 30a. Therefore it is possible to have up to six different sizes of reception cavities within one clamp consisting of two clamping assemblies according to the invention, e.g. 3 mm, 4 mm, 5 mm, 6 mm, 8 mm, and 10 mm. It has to be noted that the sequence is not necessarily distributed according to size. One clamping assembly can have sizes 3 mm, 5 mm and 8 mm, whereas the complementary assembly has the sizes 4 mm, 6 mm and 10 mm, showing a mixed sequence.
[0059] It is also possible to use two rods 100 and 101 with one single clamping assembly 20, 20a, if the rods are shorter so that the rods 100, 101 cannot intersect behind the clamp 10. This allows providing a so-called Y-frame with one single clamping assembly, wherein the two rods or bone screws are oriented within an angle of 60 degrees.
[0060] It is noted that the grooves 51, 52 and 53 are preferably provided at a distance from the center of the clamp 10 so that the rods, pins or screws which are to be inserted in the created reception cavities are flush with the side walls 61, 62 or 63 as it can be seen in
[0061] The single clamping assemblies 20, 20a or 30, 30a can be combined in different ways. If a clamping assembly having round grooves is called a rod clamping assembly and a clamping assembly having triangular grooves is called a pin clamping assembly then several clamps having two single clamping assemblies 20, 20a or 30. 30a are possible, i.e. pin-pin, rod-pin or rod-rod.
[0062] The clamp or articulation element according to the invention has at least two opposing first and second clamping jaws 11, 11a and 12, 12a, providing one lateral open free space for laterally receiving a rod-shaped element 100. The lateral open free space is formed through grooves and is in the form of an open slot. It is also possible to accommodate inserts, i.e. a jacket element adapted to be inserted in one jaw of the clamp to modify the space available for the rod-shaped element. Such an insert can be built according to e.g. U.S. Patent Publication No. 20080065068 and introduced into the reception cavities to have additional versatility. On the other side it is also possible that a triangular clamp 10, 10a according to the invention comprises a clamping assembly 20, 20a or 30, 30a having two identical grooves within the three grooves. This is especially true, if according to a different embodiment, four, five or more grooves are provided.
[0063] For four grooves it is possible to combine the advantage of using two sizes of reception cavities which are provided one opposite to the other. Thenin clockwise directionthe four cavities may be: small, large, small, large; which allows the parallel introduction and fixation of two small pins or two large rods, since the square disposition do not hinder the simultaneous introduction of two pins or rods. The same is true, if five grooves/reception cavities are provided, since an angle of around 108 degrees, two out of the five reception cavities can be used.
[0064] Within a preferred embodiment it is contemplated that at least the lower jaw 11, 11a of the second assembly 30, 30a has a different color then the other jaws to indicate that there is a specific sequence of sizes. It is e.g. possible that said lower jaw is green, indicating that said clamping assembly 30, 30a provides a sequence of larger reception cavities (13.5 mm, 10 mm, 8 mm) whereas the other clamping assembly 20, 20a provide smaller reception cavities (e.g. 6 mm, 5 mm and 4 mm). It is also possible to provide the upper most jaw 11, 11a of the first clamping assembly 20, 20a with a different color, e.g. blue to indicate that said clamping assembly 20 provides the smaller reception cavities. Then of course, blue-blue, blue-green and green-green combinations of clamps 10, 10a would provide a high usability of use with direct indication for the user, which clamp he should choose. This color model can be extended to a third of fourth color according to the above mentioned sequences of reception cavity sizes.
[0065] Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.