HIGH-ENTROPY OXIDES
20250145462 ยท 2025-05-08
Assignee
Inventors
Cpc classification
C01P2002/88
CHEMISTRY; METALLURGY
C01B13/363
CHEMISTRY; METALLURGY
C01P2002/72
CHEMISTRY; METALLURGY
International classification
Abstract
Disclosed are high-entropy oxides, and methods of their preparation. The high-entropy oxide is characterised by a sub-micron particle size and rod-like particle shape. The method of its preparation includes a co-precipitation step, preferably using an oxalate compound as a precipitating agent. Also disclosed are an electrode, e.g. an anode, a catalyst and an electrochemical cell comprising the high-entropy oxide.
Claims
1. A method of preparing a high-entropy oxide, the method comprising: (a) mixing a solution comprising at least four elementally different metal cations in a solvent, each metal cation making up at least 5% of the total number of the four or more elementally different metal cations, with a precipitating agent to obtain a solid material comprising the at least four metal cations; (b) thermally treating the solid material to obtain a high-entropy oxide; wherein the precipitating agent comprises an organic anion.
2. The method of claim 1, wherein the thermal treatment includes a calcining process to produce a high-entropy oxide intermediate.
3. The method of claim 2, wherein the thermal treatment includes annealing the high-entropy oxide intermediate to obtain the high-entropy oxide.
4. The method of claim 3, wherein the high-entropy oxide intermediate is mixed with a solid-state dispersant before annealing.
5. The method of any one of claims 1 to 4, wherein the thermal treatment includes the use of a controlled atmosphere.
6. The method any one of claims 1 to 5, wherein the solution comprises at least five elementally different metal cations.
7. The method of any one of claims 1 to 6, wherein each metal cation is independently selected from the group consisting of cations of Be, Mg, Ca, Sr, Ba, Mn, Fe, Co, Ni, Cu, Zn, Gd, Pb and Pt.
8. The method of any one of claims 1 to 7, wherein the metal cations are independently selected from the group consisting of cations of Mg, Co, Ni, Cu and Zn.
9. The method of any one of claims 1 to 8, wherein the metal cations are independently selected from the group consisting of cations of Mg, Mn, Fe, Co and Ni.
10. The method of any one of claims 1 to 9, wherein the precipitating agent is an oxalate compound.
11. The method of any one of claims 1 to 10, wherein the solvent comprises water and ethylene glycol.
12. The method of claim 10 or 11 wherein the oxalate compound is ammonium oxalate.
13. A method of preparing a high-entropy oxide, the method comprising: (a) mixing a solution comprising at least four elementally different metal cations in a solvent, each metal cation making up at least 5% of the total number of the four or more elementally different metal cations, with a precipitating agent to obtain a solid material comprising the at least four metal cations; (b) thermally treating the solid material to obtain a high-entropy oxide intermediate; (c) mixing the high-entropy oxide intermediate with a solid-state dispersant and annealing the high-entropy oxide intermediate to form the high-entropy oxide.
14. An oxalate salt comprising four or more elementally different metal cations, each metal cation making up at least 5% of the total number of metal cations.
15. The oxalate salt of claim 14, wherein each metal cation makes up between 5% and 30% of the total number of metal cations.
16. The oxalate salt of claim 14 or 15, in the form of particles comprising the four or more elementally different metal cations.
17. The oxalate salt of any one of claims 14 to 16, wherein each metal cation is independently selected from the group consisting of cations of Be, Mg, Ca, Sr, Ba, Mn, Fe, Co, Ni, Cu, Zn, Gd, Pb and Pt.
18. The oxalate salt of any one of claims 14 to 17, comprising a rod-like particle shape.
19. The oxalate salt of claim 18, wherein the length:width ratio of the particles is between about 1:1.5 to about 1:3.5.
20. The oxalate salt of any one of claims 14 to 19, represented by the formula (A.sub.vB.sub.wC.sub.xD.sub.yE.sub.z)C.sub.2O.sub.4, wherein v, w, x, y and z are each independently about 0.05 to about 0.30, and wherein A, B, C, D, and E are each independently selected from the group consisting of cations of Be, Mg, Ca, Sr, Ba, Mn, Fe, Co, Ni, Cu, Zn, Gd, Pb and Pt.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0119] A number of example embodiments will now be described by way of example with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
Examples
Characterization Methods
[0139] The composition of the samples was determined by ICP emission spectroscopy (ICP-OES Agilent 5110). About 10 mg of respective samples were dissolved in 10 ml aqua regia at 200 C. in a PTFE beaker. Analysis was undertaken using five different calibration solutions. The structures and phase purity of different samples were characterized by X-ray diffraction (X'Pert Pro MPD with Cu K radiation). The thermal analysis was performed on a simultaneous thermal analyzer (Netzsch STA 449 F.3 Jupiter) in a Pt crucible with a ramp rate of 5 C./min in flowing air. X-ray photoelectron spectroscopy measurements were performed on a Thermo Escalab 250 XI with a monochromatic Al K source and a spot size of 400 m. All spectra were calibrated with the C 1s peak of adventitious hydrocarbons at 284.8 eV before fitting.
[0140] SEM images were taken on a field-emission scanning electron microscope (Thermo Fisher Scientific Apreo S) operating at 30 kV and 0.4 nA. Bright-field TEM images and EDS linear scanning results were obtained on a transmission electron microscope (FEI Tecnai F30) equipped with an XFlash 6T-60 EDS detector (Bruker). The atomic-scale characterizations of individual high-entropy oxide nanorods were conducted on an aberration-corrected S/TEM (FEI Titan Cubed Themis G2 300, FEI) at an accelerating voltage of 300 kV with a convergence semi-angle of 25 mrad. The scanning/TEM was equipped with a monochromator, an EDS detector (Bruker), a Gatan imaging filter (GIF Quantum ER/965, Gatan) of high-resolution electron energy loss spectrometer, and a high-speed K2 camera (Gatan). The multiple-inelastic-scattering background in the core-loss region was removed by Fourier ratio deconvolution of the low energy-loss signal. Line profiles were collected from EDS mappings of each element cation using Gatan DigitalMicrograph GMS3 software. The profiles were converted into text files via the script (Export Profile as Tabbed Text) created by Dave Mitchell, which is available on the website: www.dmscripting.com.
[0141] All chemicals were purchased from Sigma Aldrich and were used without further purification.
Example 1a: Co-Precipitation of an Oxalate Precursor of (Mg.SUB.0.2.Co.SUB.0.2.Ni.SUB.0.2.Cu.SUB.0.2.Zn.SUB.0.2.)O High-Entropy Oxide
[0142] The preferred method for production of a precursor for forming a high-entropy oxide ((Mg.sub.0.2Co.sub.0.2Ni.sub.0.2Cu.sub.0.2Zn.sub.0.2)O) involved the use of oxalate anions to achieve near-equimolar deposition of elementally different cations by forming corresponding complexes in solution. Oxalate anions were found to form precipitating complexes with Mg, Co, Ni, Cu and Zn cations in polar and protic solutions. Oxalate anions were particularly preferred because they were found to have similar rates of precipitate formation for each metal cation, such that each precipitating particle comprised proportions of metal cations that were substantially equivalent with the proportion of metal cations in the reaction solution.
[0143] MgCl.sub.2.Math.6H.sub.2O (99%, 0.55 mmol), CuCl.sub.2.Math.6H.sub.2O (99%, 0.5 mmol), CoCl.sub.2.Math.6H.sub.2O (99%, 0.5 mmol), NiCl.sub.2.Math.6H.sub.2O (99.9%, 0.5 mmol), and Zn(NO.sub.3).sub.2.Math.6H.sub.2O (98%, 0.5 mmol) were dissolved in a mixed solution of 10 ml deionized water and 20 ml ethylene glycol, marked as solution A. Zinc nitrate was preferred as a zinc source. Zinc chloride is less desirable as a zinc source because it forms insoluble zinc oxychloride in an aqueous solution. An excess of magnesium chloride was added because the magnesium oxalate precipitate is slightly soluble. Then, ammonium oxalate monohydrate ((NH.sub.4).sub.2C.sub.2O.sub.4.Math.H.sub.2O, 99%, 2.55 mmol) was dissolved into another mixed solution of 10 ml deionized water and 20 ml ethylene glycol at 50 C., marked as solution B. Ammonium oxalate was the preferred precipitating agent because it is soluble in the water:ethylene glycol solvent.
[0144] The precipitation of the metal cations was less uniform when oxalic acid was used compared to oxalate salts (without being bound by theory, this is likely due to the acidity of oxalic acid affecting the relative solubility of the metal cations in solution). Group I counter ions such as sodium oxalate are insoluble in ethylene glycol and the oxalic acid may give rise to a dissolution of as-precipitated oxalates. Both solutions A and B were heated up to 50 C. under stirring. After that, solution B (oxalate ions) was rapidly poured into solution A (metal ions) under vigorous stirring. The suspension was further stirred at 50 C. for 8 hours, followed by separating the oxalate precursor from the reaction solution by centrifugation. The precursor was washed with water and absolute ethanol several times before drying at 70 C. overnight.
[0145] Without wishing to be bound by theory, the inventors believe the complex was formed in a step-wise polymerisation. The copper-oxalate complex was first formed, followed by forming the complexes of other three transition metals ions (that is, Ni.sup.2+, Zn.sup.2+, and Co.sup.2+). Due to a low value of the critical stability constant (log K), Mg.sup.2+ cations are most difficult to coordinate with oxalate ions. Therefore, the chains of the magnesium-oxalate complexes were formed last. This process provided a precipitated oxalate precursor having a rod-like shape and hierarchical bundle structure.
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[0147] Energy-dispersive X-ray spectroscopic (EDS) analysis was conducted on one of these bundles. The signal of Cu was more intense at the centre. In contrast, the Mg signal was relatively stronger on the periphery of the bundle. The signals of Ni, Zn, Co were almost uniform across the entire oxalate bundle. Hence, the results of the EDS analysis corroborated the above hypothesis on the hierarchical structure.
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[0149] The chemical composition of oxalate precursor was further determined by inductively coupled plasma optical emission spectrometry (ICP-OES). The results indicated that molar percentages of each metal cation are relatively close to 20%, i.e., they are close to equimolar.
Example 1b: Alternative Anions
[0150] Several alternative anions were investigated for the preparation of high-entropy oxide precursor materials. These included hydroxide anions, formate anions, acetate anions, and citrate anions. The methodology of Example 1a was followed, except that oxalate was substituted for stoichiometric equivalents of sodium hydroxide, ammonium hydroxide, hexamethylenetetramine, formate, acetate, and citrate. Remarks on the suitability of these anions are provided in Table 1 below.
TABLE-US-00001 TABLE 1 Precipitating Functional agent species Remarks NaOH OH.sup. Use of this precipitating agent resulted in bulky hydroxide precipitates of metal cations NH.sub.3H.sub.2O NH.sub.4OH Use of these precipitating agents resulted in incomplete precipitation of Mg cations and/or Hexamethylene- redissolution of Cu hydroxidate tetramine (HMTA) precipitate by forming tetra-ammine copper complex Ammonium formate HCOO Use of these precipitating agents Ammonium acetate CH.sub.3COO resulted in the formation of Lithium acetate CH.sub.3COO agglomerated floccules Citric acid C.sub.6H.sub.6O.sub.7.sup.2 Ammonium citrate C.sub.6H.sub.6O.sub.7.sup.2
Example 2: Calcining and High Temperature Annealing of (Mg.SUB.0.2.Co.SUB.0.2.Ni.SUB.0.2.Cu.SUB.0.2.Zn.SUB.0.2.)O from Oxalate Precursor
[0151] To prepare an oxide intermediate, the dried oxalate precursor was calcined in a muffle furnace at 400 C. for 3 hours with a ramp rate of 10 C./min.
[0152] Two different annealing approaches were used to treat the calcined oxide intermediate to form a high-entropy oxide.
[0153] In a conventional approach, the oxide intermediate (as calcined, appearing as a black powder) was annealed in a muffle furnace at different temperatures for 3 hours. The temperatures used were 700 C., 800 C., 900 C. and 1000 C. The ramp rates of all processes were 10 C./min.
[0154] The second approach was an annealing process assisted by solid-state dispersants. 0.2 g oxide intermediate was re-dispersed in 40 ml deionized water with 2 g K.sub.2SO.sub.4 under stirring for 30 minutes. After being sonicated for 20 minutes, the suspension was put into an oven and heated up to 120 C. After the water was completely removed, the solid product was finely ground in a mortar. The powder was subsequently placed in ceramic crucibles and annealed at 1000 C. for 3 hours with the same ramp rate used previously. After annealing, K.sub.2SO.sub.4 was dissolved in water, while the solid product was separated out via vacuum filtration. Particles of the high-entropy oxide having a rod-like shape were obtained after washing the product with adequate deionized water and drying the sample in the oven.
[0155] The high-entropy oxide may be quenched following annealing. The high-entropy oxide may be quenched by rapidly cooling the high-entropy oxide immediately following the annealing process. Rapid cooling may be achieved by removing the high-entropy oxide from the oven and allowing to cool by exposure to ambient (e.g., room temperature) air. Rapid cooling may also be achieved by contacting the high-entropy oxide with cooled fluids such as cooled air or liquid nitrogen.
[0156] Superior particle size distributions and homogeneity, and superior electrochemical performance were obtained by an annealing process of at least 5 hours.
[0157] Thermogravimetric (TG) analysis of the high-entropy oxide in air from 30 C. to 1000 C. at a ramp rate of 5 C./min showed two notable weight-loss stages between 100 C. and 400 C. (
[0158] Conventional annealing treatments at 1000 C. may lead to severe aggregation of particles. Therefore, to circumvent the formation of large aggregates, a solid-state dispersant was used during high-temperature annealing. Without wishing to be bound by theory, it is believed that the solid-state dispersant suppresses the aggregation and crystallite growth. Considering that the annealing temperature could be as high as 1000 C., potassium sulfate was selected as the dispersant since its melting point is 1069 C. Specifically, the oxalate precursor was first annealed at 400 C. for 3 hours to covert oxalates into a mixed-oxides intermediate. The phases in the intermediate are confirmed by XRD. Despite the poor crystallinity, the phases in the intermediate could be indexed to rocksalt NiO, tenorite CuO, rocksalt MgO, spinel Co.sub.3O.sub.4, and wurtzite ZnO. SEM and TEM images revealed that the bundle-like structure is preserved after moderate-temperature annealing. Interestingly, the intermediate rods have a mesoporous structure. This is because the thermal decomposition of oxalate precursor leaves substantial inner voids within these rods. The as-annealed intermediate was finely dispersed in K.sub.2SO.sub.4, followed by further annealing the mixture at 1000 C. for 3 hours.
[0159] The XRD pattern in
TABLE-US-00002 TABLE 2 Peak positions (2) (111) (200) (220) (311) (222) (Mg.sub.0.2Co.sub.0.2Ni.sub.0.2Cu.sub.0.2Zn.sub.0.2)O 36.8 42.7 62.0 74.3 78.2
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Example 3: Electrochemical Performance of (Mg.SUB.0.2.Co.SUB.0.2.Ni.SUB.0.2.Cu.SUB.0.2.Zn.SUB.0.2.)O High-Entropy Oxide
[0162] The obtained high-entropy oxides were used to assemble electrochemical half cells, where lithium discs were employed as both counter and reference electrodes.
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[0164] The anode layer 1804 was prepared via a typical slurry method. The high-entropy oxide powder synthesised according to Example 2 was mixed with carbon black and PVDF binder to form a slurry with a mass ratio of 8:1:1 in N-methyl-2-pyrrolidinone (NMP). The obtained slurry was coated onto a copper foil. Then, the film was heated on a hotplate at 80 C. to evaporate the NMP, followed by completely drying the film under vacuum at 80 C. overnight. CR2032 coin cells were assembled in a glove box under a pure argon atmosphere. In the coin cell 2-electrode configuration shown in
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[0166] In the previous studies (Sarkar et al. and Ghigna, P.; Airoldi, L.; Fracchia, M.; Callegari, D.; Anselmi-Tamburini, U.; D'Angelo, P.; Pianta, N.; Ruffo, R.; Cibin, G.; de Souza, D. O.; Quartarone, E., Lithiation Mechanism in High-Entropy Oxides as Anode Materials for Li-Ion Batteries: An Operando XAS Study. ACS Applied Materials & Interfaces 2020, 12 (45), 50344-50354), multiple additional cathodic peaks were commonly observed in the first lithiation process, suggesting multiple individual lithiation reactions of the involved cations. The multiple cathodic peaks imply that known high-entropy oxide materials may still preserve a small amount of binary or ternary oxides at some microdomains. The CV curves for subsequent cycles are almost identical after 2 cycles, indicating a superior capacity retention ability of the high-entropy oxide electrodes. Moreover, the CV curves at increasing scan rates from 0.3 to 1 mV.Math.s.sup.1 show similar redox trends in
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[0168] The electrochemical performance of high-entropy oxide materials prepared according to the present invention was compared with corresponding materials prepared using conventional annealing. The high-entropy oxide particles obtained after conventional annealing were also assembled into half-cells.
[0169] A comparison of the high-entropy oxide prepared according to the present invention with two known high-entropy oxide anodes is shown in Table 3. The high-entropy oxide anode according to the present invention delivers the most impressive electrochemical performance with the highest ratio of active material in anode. Furthermore, it is believed the low initial Coulombic efficiency can be effectively overcome by various pre-lithiation methods.
TABLE-US-00003 TABLE 3 High-entropy oxide anode Example 2 Qiu et al. Sarkar et al. Materials Mg.sub.0.2Co.sub.0.2Ni.sub.0.2Cu.sub.0.2Zn.sub.0.2O Structure Rock salt Synthesis Co-precipitation Solid-state Nebulized Spray method according to the synthesis Pyrolysis present invention Electrochemical 1188 mAh/g at a 920 mAh/g at a 590 mAh/g at a performance of current rate at current rate at current rate at active material 0.2 A/g after 470 0.1 A/g after 300 0.2 A/g after 500 (mAh/g) cycles; 308 mAh/g cycles; 490 mAh/g cycles; about 160 at a current rate at a current rate mAh/g at a current at 3 A/g. at 3 A/g. rate at 3 A/g. Proportion of 80% 70% 63% active material
Example 4: Electrochemical Cell
[0170] A coin cell 1902 comprising a high-entropy oxide anode was constructed with the high-entropy oxide of Example 2. A schematic of the constructed coin cell 1902 is shown in
Example 5: Co-Precipitation of an Oxalate Precursor of an (MgMnFeCoNi)O High-Entropy Oxide
[0171] An oxalate precursor of another high-entropy oxide ((MgMnFeCoNi)O, (Mg.sub.0.2Mn.sub.0.2Fe.sub.0.2Co.sub.0.2Ni.sub.0.2)O) was produced using a method similar to that of Example 1. However, some divalent cations involved (i.e., Fe.sup.2+ and Mn.sup.2+) are vulnerable to oxygen, as they are highly prone to be oxidized to their higher valence states. The fabrication of the precursor was therefore conducted in an inert atmosphere using a Schlenk line so that a pure Ar (Argon) environment could be used during the synthesis. A sample was made by first dissolving 0.1 mmol ascorbic acid (C.sub.6H.sub.8O.sub.6) in a mixed solution of 15 ml deionized H.sub.2O and 15 ml ethylene glycol. Ascorbic acid, which is a reducing agent, can effectively prevent the oxidation of Fe.sup.2+ and Mn.sup.2+ in the aqueous solution. Then, 1.1 mmol MgCl.sub.2 (98%), 1 mmol MnCl.sub.2.Math.4H.sub.2O (98%), 1 mmol FeCl.sub.2 (98%), 1 mmol CoCl.sub.2.Math.6H.sub.2O (99%), and 1 mmol NiCl.sub.2.Math.6H.sub.2O (100%) were dissolved into the above solution in a round bottom flask. After all metal chlorides were added to the solution, the flask was swiftly connected to the Schlenk line and purged with argon gas three times. This solution of metal ions was warmed up to 50 C. under stirring. In another mixed solution of deionized H.sub.2O and ethylene glycol (15 ml+15 ml), 5.1 mmol ammonium oxalate monohydrate (NH.sub.4).sub.2C.sub.2O.sub.4.Math.H.sub.2O was dissolved at 50 C. The solution was then deoxygenated using the Schlenk line before injecting it into the solution of chlorides under vigorous stirring. After reacting for 6 hours at 50 C., the oxalate precursor was washed and separated via centrifugation a couple of times, followed by drying the precursor at 50 C. overnight.
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Example 6: Preparation of the (MgMnFeCoNi)O High-Entropy Oxide
[0173] The (MgMnFeCoNi)O high-entropy oxide as a single-phase solid solution was formed directly by calcining the oxalate precursor at a high temperature. The precursor was calcined using a tube furnace at 1000 C. for 5 h in an Ar atmosphere within a lidded corundum ceramic boat. The precursor was placed in a quartz pan within the boat, and MnO.sub.2 as an oxygen generator was situated next to the quartz pan. The use of quartz pan allowed the MnO.sub.2 to be situated close to the precursor sample, while preventing contact and contamination. The quantity of precursor powder was 300 mg, and the quantity of MnO.sub.2 was 90 mg. Maintaining the temperature of 1000 C. for an extended duration of at least 5 hours was found to be an effective annealing process that resulted in a high-entropy oxide with good purity.
[0174] After formation, the high-entropy oxide was left to cool down naturally. The obtained dark brown powder was found to stable in room ambient conditions, as the phase purity showed no change after exposing the sample to air for several weeks.
[0175] It was found that if the calcining and annealing process was performed in a pure Ar atmosphere, without any oxygen source, the resulting material included a mixture of wstite (FeO) and Ni alloy (
[0176] MnO.sub.2 was used in the calcining process as an oxygen generator to mitigate the effects of a reductive environment. MnO.sub.2 decomposes progressively at high temperatures and releases a small amount of O.sub.2, either neutralizing reductive substances or slightly oxidizing the as-formed metallic products. The lidded boat provided sufficient containment of to maintain the oxidative environment. MnO.sub.2 undergoes a thermal decomposition as follows:
(400 C.800 C.) 2MnO.sub.2=Mn.sub.2O.sub.3+O.sub.2
(Above 800 C.) Mn.sub.2O.sub.3=2Mn.sub.3O.sub.4+O.sub.2
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TABLE-US-00004 TABLE 4 Peak positions 2 (111) (200) (220) (311) (222) (MgMnFeCoNi)O 35.5 41.3 60.3 72.5 76.3
[0179] The oxidation states of each metal species were investigated by X-ray absorption near edge structure (XANES), and the results in
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[0181] It is not the intention to limit the scope of the invention to the abovementioned examples only. As would be appreciated by a skilled person in the art, many variations are possible without departing from the scope of the invention as set out in the accompanying claims.