PORTABLE AQUATIC VEHICLES
20250145264 ยท 2025-05-08
Assignee
Inventors
- Ian John Estaphan Owen (Jamestown, RI, US)
- Jason Alan Webster (Wareham, MA, US)
- Raymond Joseph Catania (Palm Bay, FL, US)
Cpc classification
B63G8/001
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Portable, low cost, high speed surface and subsurface vehicles for aquatic data collection, payload delivery, or water quality monitoring. The vehicles can be deployed in pods enable rapid large scale data collection across a wide area. The vehicles are capable of transiting the water surface at speeds of over ten knots, and can also be propelled under the water surface and dive vertically to the floor of the water body. A passive, non-powered internal weight transfer system enhances the vehicle's performance in each of its transit modes. The vehicles can have one or more of the following features: high speed stabilizing wings, a tool-less assembly system, sacrificial standoffs for vertical dives, sacrificial protectors for the control surfaces, and/or a universal mounting system for attaching payloads such as sensors.
Claims
1. The aquatic vehicle of claim 12 comprising: a mass inside the aquatic vehicle that is movable with respect to a vehicle hull; and a first compressive device configured to compress under a weight of the mass when the vehicle is oriented sufficiently vertically, and decompress when a more horizontal orientation of the vehicle reduces the force acting on the compressive device due to the weight of the mass; wherein a powered device is not utilized to move the mass relative to the vehicle hull.
2. The aquatic vehicle of claim 1 wherein the compressive device comprises a spring or flexible tubing.
3. The aquatic vehicle of claim 1 wherein the mass comprises one or more batteries.
4. The aquatic vehicle of claim 3 wherein the batteries are replaceable without requiring a tool.
5. The aquatic vehicle of claim 1 wherein a second compressive device located rearward from the first compressive device dampens the mobility of the mass when the aquatic vehicle is in large waves or currents.
6. The aquatic vehicle of claim 5 wherein the first compressive device comprises a spring and the second compressive device does not comprise a spring.
7. The aquatic vehicle of claim 1 wherein during forward motion of the aquatic vehicle the mass is disposed toward the front of the aquatic vehicle, thereby orienting the aquatic vehicle more horizontally.
8. The aquatic vehicle of claim 1 wherein when the aquatic vehicle is vertically oriented the mass is disposed toward the aft of the aquatic vehicle, thereby stabilizing the aquatic vehicle.
9. The aquatic vehicle of claim 12 capable of traveling on or under a water surface and diving in a vertical orientation.
10. The aquatic vehicle of claim 12 wherein lengths of the wings are greater than 45% of the length of the vehicle.
11. The aquatic vehicle of claim 12 capable of traveling on the water surface at a speed greater than approximately 10 knots.
12. An aquatic vehicle comprising wings which enable planing of the aquatic vehicle at a speed on a water surface greater than approximately 6 knots.
13. The aquatic vehicle of claim 12 wherein the wings enable straight vertical alignment when the aquatic vehicle undergoes diving in a vertical orientation.
14. The aquatic vehicle of claim 12 wherein the wings comprise wing sections connected to a hull unit and forward wings.
15. The aquatic vehicle of claim 12 wherein the aquatic vehicle is portable.
16-54. (canceled)
55. The aquatic vehicle of claim 15 weighing less than approximately nine pounds.
56. The aquatic vehicle of claim 12 wherein the wings are delta wings.
57. The aquatic vehicle of claim 12 comprising a cylindrical hull.
58. The aquatic vehicle of claim 12 wherein the wings enable operation in nearshore surf zone conditions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The accompanying drawings, which are incorporated into and form a part of the specification, illustrate the practice of embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating certain embodiments of the invention and are not to be construed as limiting the invention. In the drawings:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0032] Embodiments of the present invention are small, lightweight, high speed aquatic vehicles than can be deployed in a pod for data collection, payload deliver, or other uses. A hub is preferably used to host the graphical user interface (GUI) and communications system, thus enabling wireless programming, control, data download and status monitoring of the vehicles of the present invention. The on-board computing element preferably hosts real time embedded open source software that controls all aspects of the vehicle's operations and behaviors. This software interfaces with the hardware, electronics and other software and firmware drivers on the vehicle that provide navigational, internal and external communications, motion and speed controls.
[0033] The vehicles of the present invention preferably comprise a navigation system consisting of a GPS providing positional accuracy and an Inertial Measurement Unit (IMU) and compass for direction, acceleration and velocity. The vehicle's dynamic control is preferably provided by a rudder, two elevators and a propeller that all work in combination with each other, preferably using proportional integrative and derivative (PID) loops, to achieve stable motion in all modes of transit. The propeller is preferably driven by a brushless DC motor that has a shaft connected to the propeller going through a watertight sealing assembly. Sensors that can be internal or external to each vehicle collect aquatic and other environmental data, which is preferably logged on the vehicle's on board memory storage system. This data can be retrieved wirelessly for data management or processing. The system can be powered using Li-ion rechargeable battery cells and/or non-rechargeable primary battery cells. The vehicles of the present invention preferably comprise an optical beacon at or near the tip for hazard marking and recovery, a navigational package, an RF antenna for real time data exchange, plug and play sensor packages, a high efficiency propulsion system, an anti-snag hull profile, and a high performance computing element.
[0034] The forward section of the vehicle's hull preferably comprises an extruded plastic or composite material tube which houses the majority of the system electronics, together with 3D printed nose and rear attachment assemblies. The aft end, which preferably houses the motor controls and actuators, preferably comprises 3D printed nylon multi jet fusion (MJF) parts.
[0035] Planning a data collection mission can be completed in advance via the GUI and then loaded wirelessly onto each vehicle, thereby enabling autonomous or remote controlled data collection missions. Vehicle-collected data can be transmitted to the hub, which can be shore based or vessel based, for real time data analysis. Alternatively, when the vehicle is in wi-fi range all data sets can be rapidly downloaded into a database hosted on the hub. Once the mission is complete, the vehicles will preferably autonomously return to a defined recovery point. The GUI is preferably hardware agnostic and preferably has advantages including: simple-to-use mission planning suite, real-time system and vehicle status, user-configurable maps, automated survey planning, real-time data overlays, and automatic or manual return to home (RTH), enabling user training to be completed in less than eight hours.
[0036] In one or more embodiments of the present invention, certain vehicle parameters are: [0037] Weight: less than approximately 9 lbs. [0038] Main Body Length: less than approximately 40 inches. [0039] Main Body Diameter: less than approximately 3 inches [0040] Speed: greater than approximately six knots, up to approximately ten knots (or higher) [0041] Dive Depth Max: greater than approximately 50 m, up to approximately 100 m [0042] Dive Depth Min: less than approximately 1 m [0043] Range: surface transit greater than approximately 10 km [0044] RF CommunicationsReal Time Updates: 900 Mhz [0045] RF CommunicationsWireless Data Download: 2.4 Ghz Wi-Fi [0046] Power: 2 li-ion batteries, each less than 100 watt-hours (approximately 66 Wh) [0047] Sensor Options: temperature, depth, conductivity, dissolved oxygen, turbidity, pH, water sampler, hydrophone, other aquatic sensors
Some preferable rationales for these parameters are set forth in Table 1 below.
TABLE-US-00001 TABLE 1 Parameter Rationales Parameter Rationale Weight: Preferably light enough for one person to easily carry five vehicles in a single backpack or carry case across rough terrain or sand for deployment and recovery operations. Easy to throw a vehicle by hand into surf zone conditions, and easily retrieve from the water. Heavy enough to overcome chop and surf conditions. Main Hull Diameter: Small enough to easily grasp in one hand for deployment, recovery and general vehicle handling. Diameter including Can fit into a sono tube (4.89 diameter). Control Planes: Length: Short enough to easily fit into a backpack or golf type carry case for transportation and transit to a deployment site. Surface Speed: Fast enough to overcome surf conditions, estuarine or moderate river flows for both transit and station keeping purposes. Improves mission execution times and reduces time on water. Significantly faster than existing vehicles. Dive Speed: A descent velocity that is as fast as possible to minimizes the impact that current has on the accuracy of bathymetric mapping. Rise Speed: An ascent velocity that is slow enough to collect acoustic data of the required quality. Depth: The littoral zone and or shallow water is typically defined as 100 m or less. This keeps the vehicle size small, reduces the risk of compromising the vehicles watertight integrity, and reduces the cost and size of required pressure test equipment. Positional Accuracy Standard GNSS GPS, which is in the 3 m range. (Surface): Bottom Dive Excursion: Maintaining a vertical descent and ascent profile is important to ensure that bathymetry maps are accurate. Surface Transit Range: The ability to transit greater distances, more than double that of existing vehicles, enables a much wider set of applications. Sub Surface Transit This is a new vehicle feature. Range: Subsurface Transit This is a new vehicle feature. Speed: RF Communication Greater than 300m, the distance for existing vehicles when the top side Range: antennae were on a standard camera tripod. Parameter Rationale RF Communication The lower the latency the easier it is to remotely control the vehicle and Latency: provide faster updates on vehicle status for operational needs. Payload Voltage Optimal range to cover the electronic and electrical needs of the system. Range: Speed v Range v TBD with additional characterization; may be varied for different applications. Endurance: Payload Power: Dependent on payload type - opportunity to increase vehicle diameter and length to add additional battery packs. Each pack needs to be less than 100KWh for air transport. CTD Accuracy: Can be tuned to customer requirements, Atlas Scientific currently installed, instrument-dependent. CTD Latency: Can be tuned to customer requirements, Atlas Scientific currently installed, instrument-dependent. Data Logging: 0.1 Hz or greater
[0048] Some of the general characteristics of one or more embodiments of the present invention are listed in Table 2.
TABLE-US-00002 TABLE 2 General Characteristics Micro Sized Autonomous Aquatic Vehicles: Hybrid ASV / AUV Payloads: Plug and Play Configurable Payloads Ground Transportation / Deployment: Lightweight and Ultra-Portable Air Transportation: Air Transportable in packing cases Low Cost | High Reliability: Design simplicity and ease of Use Positional Accuracy (Surface): Less than 3 m Bottom Dive Excursion Target (10 m or less dive Less than 3 m depth): Coordinated Multi Vehicle Operations: 1-100 vehicles in a pod at any time Shallow Water Operations: Salt and Freshwater Operable Multi Vehicle synoptic Data Gathering: Wide area coverage in minimum time Environmental Monitoring: Lakes, Rivers, Estuarine, Coastal, Ocean Operational Cost Reductions: 1-2 Person Operable Software: Open Source Data Encryption AES 128 for communications data 256 at rest data Optimized Mission Planning: Automated Survey Planning Communications: RF - Real Time Data Download: RF - Real Time and or Post Recovery Maintenance and Disassembly: Special tools not required Minimal operator maintainer training time: Training time 8hrs or less Packing cases: Max two cases for 5 vehicle system
[0049] For autonomous radio communications, all missions are preferably executed from start to finish without user intervention. Radio communications are preferably used to load the vehicles with the mission plan, but not while the mission is executing. While the vehicles are within range they will preferably appear as active vehicles on the GUI. The vehicles moving out of radio communications range during this mission will not impact the data collection integrity or the mission plan. When vehicles are out of communications range the user will preferably see the last know position and status. The waypoints the vehicles will be transiting to will preferably be displayed on the map as planned. When the vehicles return to within communications range they will preferably reappear as active vehicles on the GUI. If the hub is within radio range of vehicles, the user can change the mission tasking by sending a new mission to the vehicles. If the vehicles move out of communications range before the retasking upload has been completed, they will preferably stop executing the preplanned mission and move back to the last position they were at when they had successful radio communications so that the mission update can be continued. When the new mission has been uploaded the new mission will be executed. If the user is within radio range of a vehicle, they can alternatively take control of a single vehicle using helm control. Mission tasks can be initiated from the GUI for a vehicle being directly controlled. If a directly controlled vehicle moves out of communications range, the vehicle will preferably stop and return to the last position the vehicle had with successful radio communications. When the vehicle is released from being directly controlled, the option to return to home or continue with its preplanned mission is preferably presented to the user. A new preplanned mission can be sent to a directly controlled vehicle, at which point the vehicle will preferably be automatically taken out of direct control mode to execute the preplanned mission. Any method of remote communication besides radio may alternatively be used.
[0050] For some applications the vehicle may be operated in stealth mode, during which the vehicles will not transmit radio communications for the duration of the mission and will not appear as active vehicles on the GUI. The optical beacons will not be enabled. The waypoints the vehicle will be transiting to will preferably be displayed on the map as planned. When the vehicles return to the recovery point the user has the option to initiate communications to enable recovery and review vehicle status.
[0051] The system of the present invention is preferably a platform that is multi sensor configurable. It can be fitted with any sensor that is small enough, and with the market moving towards miniaturization at an ever-increasing pace the number of applications will grow significantly. Simply by adding different sensors, behaviors and payloads, the present invention can address multiple applications and mission types, including but not limited to environmental characterization, mobile Conductivity Temperature Depth (CTD) sensing, pressure measurement, sound velocity profiles, bathymetry and bottom type assessment, hazard and channel marking, port security and diver intervention, hydrologic and environmental characterization, rapid environmental assessment, water quality data collection, testing, and sampling, including but not limited to dissolved oxygen, pH, carbon dioxide, phosphates, turbidity, and water sampling, passive acoustic monitoring, marine mammal monitoring, and payload delivery (towed or on board).
[0052] Embodiments of the present invention can be used to perform a variety of mission types, including but not limited to: [0053] Waypoint Mission: single or multiple discrete waypoints are set for the vehicles to carry out defined mission tasks. These waypoints and tasks can be chosen via the GUI or uploaded via a file. One example is: go to A, dive to 10 meters, go to B, dive to 10 meters, return to home; [0054] Station Keeping (Hazard or Safe Lane Marking): this is a special case of the Waypoint Mission with only one destination per vehicle; [0055] Optimized Survey Mission: a survey area is defined for the vehicles to carry out defined mission tasks. The system preferably calculates the optimal survey pattern based on the quantity of vehicles and programs each vehicle with a defined route to execute the mission. For example, execute 20 meter water depth dives at a grid resolution of 10 meters within a polygon (user defined), and upon mission completion return home; and [0056] Optimized Station Keeping (Hazard or Safe Lane Marking): this is a special case of the Optimized Survey Mission where the vehicles will station keep along the survey area's perimeter.
[0057] Mission tasks include: [0058] Data Acquisition and Measurement: the vehicle preferably always logs data from the CTD, but for custom sensors a measurement can be programmed to trigger at a specific time, GPS coordinate, or depth; [0059] Dive: the vehicle will descend based on user defined depth increments, maximum depth, and dwell time. One example is: dive to a max depth of 10 m at 1 m increments, holding for 10 seconds at each increment. If the vehicle hits the bottom, the deceleration of the bottom contact will preferably be recorded by the system and compared with results in a look-up table to determine the most likely bottom type. Preferably the motors will turn off after bottom detection and the vehicle will float back to the surface. The motors will preferably engage if the vehicle doesn't detect a rising motion after time to free itself. The user can set a flag to dictate whether the vehicle should hold onto the bottom or return right away. [0060] Surface Drift: the vehicle will go to a position and turn off its propulsor for a user defined time. For example, the vehicle is programmed to go to position x and surface drift for 30 seconds. Upon completion, it will preferably enter station keeping mode awaiting the next command. Note that this is simply a Dive with a water depth of 0 m. [0061] Station Keep: the vehicle will go to a position and station keep, using the propulsor and control surfaces to maintain that position until a new command is received. [0062] Return To Home: the vehicle will transit directly (line of sight) to the launch point or some other user-defined return to home position. This may trigger via a command from the user, when a certain vehicle state is reached (low battery) or be a final step in a mission.
[0063] The following tables show examples for various use cases for embodiments of the present invention.
TABLE-US-00003 TABLE 3 Waypoint Mission Use Case Pre Mission System Post Mission Planning Readiness Launch Mission Recovery Mission User turns on Vehicle Topside and GUI Device UI device User opens connects to mission Vehicle planner tool Topside via and map Wi-Fi User sets data collection waypoints (GUI based point and click or lat/long entry) and data collection parameters (e.g. Hydrophone data, max depth) User inputs number of vehicles and vehicle type (HYDRO/ ECHO/BIO) User runs simulated mission (at nX normal speed) and ensures mission is executable User saves User turns mission on Vehicles, checks GUI for status and vehicle config. User opens saved mission and system checks that based on vehicles' statuses, mission is still valid. (low battery state for example would alert user to incompatible mission) Mission is wirelessly loaded onto the vehicles. Vehicle Vehicles are Vehicles status on launched transit to GUI into the commanded indicates water and on waypoints ready to water entry and conduct execute the mission is mission mission. automatically actions. started. Vehicle status data is being continually transmitted and will be received by the Vehicle Topside if in comms range. Defined sensor data sets are also transmitted back to the Vehicle Topside if in comms range. On mission Vehicles are completion retrieved vehicles from the transit back water and to RTH automatically waypoint. motors are turned off and full data download to base station is initiated. Data is Data assets loaded into a are created concatenated and can be file that overlayed on can be the GUI searched on and/or vehicle/ downloaded sensor data/ into multiple vehicle data/ format or predefined options data sets . . . (HDF5, CSV) Data transfer compatible is confirmed with as being MATLAB, successful, MS Office data erase applications, option is and other displayed on PMA tools GUI (Y/N) that may be and system used (USGS is powered has a tool for down example) Vehicles inspected and washed down prior to storage and or battery charging.
TABLE-US-00004 TABLE 4 Optimized Survey Mission Use Case Pre Mission System Post Mission Planning Readiness Launch Mission Recovery Mission previous steps the same . . . User opens mission planner tool and map User draws a polygon around the survey area using draw tool and defines data collection parameters (e.g. bottom depth and grid spacing) User inputs number of vehicles and vehicle type (HYDRO/ ECHO/BIO) System calculates optimal survey plan based on number of vehicles, and creates a plan for each vehicle User runs simulated mission (at nX normal speed) and ensures mission is executable . . . following steps the same
TABLE-US-00005 TABLE 5 Generic or Optimized Survey (Autonomous User Retasking) Mission Use Case Pre Mission System Post Mission Planning Readiness Launch Mission Recovery Mission previous steps the same . . . Defined sensor data sets are also transmitted back to Vehicle Topside if in comms range. The User The system The vehicles The user creates a checks that are already selects load new (or based on actively mission from locates a vehicle executing a the GUI and saved) status mission - no the mission mission plan mission is launch is uploaded on the GUI. still valid. required. wirelessly to the vehicles. This may be repeated multiple times until vehicle state prevents mission execution. On mission . . . following completion steps the vehicles same transit back to RTH waypoint.
TABLE-US-00006 TABLE 6 Single Vehicle Remote Control Use Case Pre Mission System Post Mission Planning Readiness Launch Mission Recovery Mission User turns on Vehicle Topside and GUI Device. Ul device User opens User turns on connects to mission Vehicle(s), Vehicle planner tool checks GUI Topside via and map. for status Wi-Fi. and vehicle config. The RC feature is selected on the GUI. The vehicle The vehicle The User is selected is deployed uses the helm on the GUI. into the and speed water. controls on the GUI to move the vehicle, with the GUI providing real-time updates of vehicle position and status (heading, speed, battery etc) The User selects a Mission Task from the GUI, enters any required parameters and sends that command to the vehicle. The vehicle carries out the mission task and notifies the user the mission is complete and assumes station keeping mode waiting for the next command (this may be repeated multiple times). The User resumes remote control of the vehicle or sends a new mission plan. The vehicle can be remotely controlled to a recovery point or a RTH command can be sent. The vehicle is retrieved from the water and motors are automatically turned off and full data download to base station is initiated. Data is Data assets loaded into a are created concatenated and can be file that overlayed on can be the GUI and searched on or downloaded vehicle/ for post sensor data/ mission vehicle data/ analysis or predefined (PMA). data sets . . . Data transfer is confirmed as being successful, data is erased and system is powered down Vehicles inspected and washed down prior to storage and or battery charging.
TABLE-US-00007 TABLE 7 Survey Mission to Single Vehicle Remote Control Use Case Mission System Post Pre Mission Planning Readiness Launch Mission Recovery Mission User turns on Vehicle Topside and GUI Device. UI device User opens connects to mission Vehicle planner tool Topside via and map. Wi-Fi. User plans mission. User inputs number of vehicles and vehicle type (HYDRO/ ECHO/BIO). System creates plan based on number of vehicles and creates a plan for each vehicle. User runs simulated mission (this maybe nX normal speed) and ensure mission is executable. User saves User turns mission. on Vehicles, checks GUI for status and vehicle config. User opens saved mission and system checks that based on vehicle status mission is still valid. (low battery state for example would alert user to incompatible mission) Mission is wirelessly loaded onto the vehicles. Vehicle Vehicles are Vehicles status on launched transit to GUI indicates into the commanded ready to water and on data execute water entry collection mission. the mission points and is automatically conduct started. mission actions. Vehicle status data is being continually transmitted back Vehicle Topside if in comms range. Defined sensor data sets are also transmitted back to Vehicle Topside if in comms range. The RC feature is selected on the GUI. The desired The User vehicle is uses the selected on helm and the GUI. speed controls on the GUI to move the vehicle, with the GUI providing real-time updates of vehicle position and status (heading, speed, battery etc) The User selects a Mission Task from the GUI, enters any required parameters and sends that command to the vehicle. The vehicle carries out the mission task and notifies the user the mission is complete and assumes station keeping mode waiting for the next command (this may be repeated multiple times). The User resumes remote control of the vehicle or sends a new mission plan. The vehicle can be remotely controlled to a recovery point or a RTH command can be sent. The vehicle is retrieved from the water and motors are automatically turned off and full data download to base station is initiated. Data is Data assets loaded into a are created concatenated and can be file that overlayed on can be the GUI searched on and/or vehicle/ downloaded sensor data/ for PMA. vehicle data/ or predefined data sets. . . Data transfer is confirmed as being successful, data is erased and system is powered down Vehicles inspected and washed down prior to storage and or battery charging.
TABLE-US-00008 TABLE 8 User-Initiated Return to Home Use Case Mission System Post Pre Mission Planning Readiness Launch Mission Recovery Mission User turns on Vehicle Topside and GUI Device. UI device User creates User turns connects to or loads on Vehicles, Vehicle saved checks GUI Topside via mission for status Wi-Fi. and vehicle config. User opens saved mission and system checks that based on vehicle status mission is still valid. (low battery state for example would alert user to incompatible mission) Mission is wirelessly loaded onto the vehicles. Vehicle Vehicles are Vehicles status on launched commence GUI indicates into the mission. ready to water and on execute water entry mission. the mission is automatically started. Vehicle status data is being continually transmitted back Vehicle Topside if in comms range. User decides due to operational conditions that the vehicles are required to RTH. The user selects the GUI RTH command. This command is sent to the vehicles and they commence the RTH transit to either the launch point or to an alternate RTH location that can be predefined or defined in real time. RTH can be The vehicle Post mission overrode by is retrieved procedures the User at from the are conducted. any time. water and motors are automatically turned off and full data download to base station is initiated.
[0064] A diagram of an embodiment of the vehicle of the present invention is shown in
Tool-less Watertight Vehicle Access System
[0065] With typical vehicles opening a vehicle requires a tool, which is easily lost at sea. Furthermore. most vehicles also need a magnet, electrical shorting plug. or other device to turn the vehicle on without having to access the internal electronics of the vehicle. This device is also frequently forgotten or lost. To solve these problems, the tool-less watertight vehicle access system of the present invention, an embodiment of which is shown in
[0066] When operating the access system, initially the vehicle is in two halves, which enables easy access to internal electronics and power printed circuit board (PCB) 45 and other internals of the vehicle. Reed switch 68 is preferably disposed within female receptacle 50, preferably glued to a 3D printed mount which is then screwed to female receptacle 50, but any mounting system may be used. Magnet 66 is preferably attached to male connector 60. Magnetic reed switch 68 preferably detects the magnetic field from magnet 66 and actuates the electronics when reed switch 68 and magnet 66 are sufficiently close. When the two halves of the vehicle are initially mated together, the vehicle is preferably watertight for shallow depths when the first O-ring is engaged, but at this stage the electronics are not yet powered on because magnet 66, preferably comprising neodymium, has not come close enough to reed switch 68. If the vehicle is left partially twisted together in this state, it may be kept on the deck of a ship or a dock where water may splash on the vehicle but will not be able to get inside the vehicle to damage the electronics. Notch 62 in threads of female receptacle 50 mates with protrusion 64 on male connector 60, preferably aligning the vehicle sections and providing tactile feedback to the user to let them know that magnet and reed switch are not yet engaged, but that the vehicle is watertight. When the forward and aft sections of the vehicle are fully twisted together, reed switch 68 is brought close enough to magnet 66 for the vehicle to power on, and the second O-ring is engaged, enabling full submersion of the vehicle to withstand deep ocean depths. The friction fit of the engaged O-rings is preferably sufficient to keep the two halves of the vehicle mated together, but an optional locking mechanism may be added.
High Speed Water Planing Wings
[0067] Water wings 20 are preferably disposed on each side of the vehicle's hull, as shown in
[0068] greater than about 10 knots), as well as to maintain straight vertical alignment when conducting reverse vertical profile dives (tail-first). The wings preferably help prevent turning movements and help upon initial throttle. Water wings 20 preferably comprise two components attached to the main hull and preferably to each other: (1) center-hull 80 comprising integrated wing sections 85; and (2) forward wing 87. All bonding is preferably executed such that no gaps nor bubbles remain between the hull section and forward wings to maintain a polished finish, ensure the sections are completely watertight, and reduce fluid drag at the bonding locations. These components preferably comprise a 3D printed nylon using the MJF, but may alternatively comprise a higher performance material, such as a carbon fiber composite, to increase the wing durability, minimize the impacts of water absorption that can be a problem with 3D printed designs, decrease temperature changes on the wings, and reduce the overall weight of the wings. In alternative embodiments, all of the components (optionally including forward hull section 52) can comprise a fully integrated part that is printed or composited as a single component.
Sacrificial Control Surface Protectors
[0069] Control surfaces, such as elevators 47 or rudder 49, are used to manage the vehicle's pitch, roll, and yaw angles during underwater transits, surface transits, or dives. The extremities of the vehicle and control surfaces are prone to damage during operational use, shipping, storing, and from accidents if improperly handled. Sacrificial control surface protectors 40 are relatively inexpensive, lightweight components that protect control surfaces from impacts that could change their alignment or render them inoperable. Recognizing that the extremities of the vehicle are prone to damage when dropped or in operational use, the sacrificial protectors absorb any impacts, and when damaged they can be simply be unscrewed (or otherwise easily removed) and replaced. As used throughout the specification and claims, a part that is removable and/or replaceable means that part is designed to be removed and/or replaced without having to partially or fully disassemble or repair the vehicle. When larger than normal impacts are registered at or near the control surface, sacrificial control surface protector 40 is preferably the first piece to fail. Sacrificial control surface protectors 40 are preferably 3D printed in nylon using the MJF process; this material (and any alternative material) is preferably sufficiently durable to absorb daily impacts, but soft enough to break when an abnormal impact occurs. Sacrificial control surface protectors 40 preferably surround the outer perimeter of the vehicle's control surfaces, preferably varying in shape and size depending on the size and shape of the control surfaces and vehicle they are designed for. Sacrificial control surface protectors 40 each preferably comprise a recess for the corresponding control surface to notch into, thus providing mounting support as well as protection.
Plug And Play Watertight Expansion System
[0070] The mounting configuration of the plug and play watertight expansion system of the present invention allows any number and types of payloads, for example sensors, having variable form factors (size, weight, cost, etc.) to be installed onto the vehicle and/or replaced with an alternative payload with ease. The payload or payloads can be mounted in various locations and orientations on the vehicle without requiring the vehicle's exterior to be modified in any way, and the system eliminates the need for a waterproof electrical connector on the exterior of the hull, lowering vehicle cost and maintenance requirements.
[0071] As shown in
[0072] Expansion pod 30 comprises cable feedthrough 115 which, when sensor pod 30 is mounted on mating face 107, aligns with port feedthrough 104, providing a direct route to the inside of the vehicle that can be used for connecting payload 110 to the internal electronics that are programmed for, for example. data collection. Expansion pods 30 are preferably 3D printed to the size and configuration needed to house the sensor or payload body and electrical connections, and preferably comprise a universal fit configuration to mating face 107, enabling a wide range of different sensor or payload types, shapes, sizes, and weights to easily be interchangeably attached to different vehicles.
[0073] When installing payload 110, the payload cable is preferably pulled tautly through expansion pod 30, and payload 110 is secured within cavity 103 of expansion pod 30, optionally by screwing payload 110 into cavity 103 if both are threaded. The unfilled portion of cavity 103 surrounding the payload and cable is then preferably filled with epoxy through cable feedthrough 115 in expansion pod 30. This secures both the payload and cable into the pod and ensures a watertight fit. If a payload is located elsewhere on the vehicle, the payload cable can be fed through a custom fitted expansion pod, and is preferably epoxied inside the expansion pod to be watertight in a similar manner. The cable is then fed through port feedthrough 104 and preferably pulled tight. Expansion pod 30 is then secured to mating face 107, preferably using button-head hex screws 124, although any attachment method may be used. The payload cable within the vehicle is then connected to the vehicle's interior electronics.
[0074] If there is no need for an expansion port to have a payload attached, blanking cap 120 can be secured to that port instead of expansion pod 30. Blanking cap 120 preferably comprises a flat bottom designed to lie flush with mating face 107, a tapered top, and mounting screw holes 122 in the same configuration as screw holes 112 in expansion pod 30. Blanking caps 120 preferably do not comprise include a cable feedthrough. Blanking caps 120 ensure the vehicle will remain watertight without needing to populate all expansion ports 100 on the vehicle with an expansion pod 30.
Sacrificial Vehicle Standoffs
[0075] One or more (preferably four) bottom sacrificial vehicle standoffs 10 prevent contact of the rudder and propeller systems with the floor of the sea, river, or lake when the vehicle is diving vertically, minimizing damage to those components and reducing bottom debris (sand, rocks, seaweed, etc.) ingress into the propeller duct by maintaining a safe distance between the bottom and the propulsion system (propeller, duct, shaft, motor, etc.). They also provide a stable platform when the vehicle is commanded to remain on the bottom by continuing to create reverse thrust. Standoffs 10 are removeable and can be of any length, but they preferably protrude beyond any other part of the vehicle, and are preferably greater than about 2.5 to be compatible with different bottom types, such as rock, sand, shell, cobble, mud, or seaweed. For example, longer standoffs can be used in soft sand in which they will be embedded.
[0076] The sacrificial vehicle standoffs preferably are able to withstand the force of collision with an obstruction or the bottom. Should the collision cause one or more of the standoffs to break, the performance and safety of the vehicle is unaffected, and the broken standoffs are able to be replaced upon recovery. The standoffs are preferably designed to break under torque stress, so that the standoff(s) will break before any damage is caused to the rest of the vehicle. Sacrificial vehicle standoffs 10 can also be used to alter the center of gravity (CG), center of mass (CM), and/or center of buoyance (CB) of the vehicle. This effect can be used to trim the vehicle (i.e. alter its longitudinal angle in the water) to account for varying payloads and operating environments. The standoffs can also be used as mounts to attach equipment and sensors to the vehicle.
[0077] As shown in
Operation and Passive Weight Transfer Mechanism
[0078] The three primary modes of operation of the vehicle of the present invention are high speed surface transit, subsurface transit, and water column vertical profile transit (dive mode), as shown schematically in
[0079] This multiple transit mode capability is preferably aided by a passive weight transfer mechanism, which is preferably used to passively change the angle of the vehicle with respect to its direction of travel, center of gravity (CoG), center of mass (CoM) and center of buoyancy (CoB) of the vehicle to aid vehicle control and stability during surface and underwater transits, dives, drifts, station keeping, or any vehicle mission/operational task. Unlike powered devices such as screw mechanisms, servos or variable buoyancy devices typically employed by aquatic vehicles, the present mechanism preferably uses only gravity and acceleration to transfer weight fore or aft. In the embodiment of the passive weight transfer mechanism shown in
[0080] Forward weight transfer mechanism 210 comprises forward attachment 211 and rear attachment 213 which are both attached to plate 200 (preferably via screws); two dowel pins 214; and two springs 216 each fed onto a first end of dowel pin 214. Dowel pins 214 preferably comprise 18-8 stainless steel, and springs 216 are preferably corrosion-resistant and preferably comprise zinc-plated music wire steel, but any durable and corrosion resistant materials may be used. Dowel pins 214 extend through and are attached to center adapter 212, and a piece of rubber tubing 218 is attached to the second end of each dowel pin 214. Rubber tubing 218 preferably comprises latex, although any similar compressive material may be used. As used throughout the specification and claims, the term compressive device means spring, rubber tubing, or any material or device that is capable of compressing when exposed to a force over a certain value and recovers its shape when such force is lessened below said certain value. Aft weight transfer mechanism 220 is preferably identical to forward transfer mechanism 210, except springs 216 are replaced by pieces of rubber tubing 228. Because aft weight transfer mechanism 220 is spring-free, it preferably provides enough dampening of the spring-loaded front section of the vehicle to prevent the inertial mass from being excessively mobile in harsh environmental conditions, such as being tossed around in large waves and in underwater currents. Weight transfer carriage 230 is then attached (preferably via screws) to center adapters 212 of both forward weight transfer mechanism 210 and aft weight transfer mechanism 220. The entire assembly is then attached to the hull, preferably via two screws that feed through chassis support bracket 202.
[0081] One or more inertial masses, which may comprise any object, but in this embodiment comprises two lithium ion batteries 235, are inserted into housing 240, which is then slid into weight transfer carriage 230. Clip 242 is preferably attached to the forward end of housing 240 and not only secures batteries 235 in housing 240 but also clips housing 240 to weight transfer carriage 230. The use of clip 242 preferably ensures that batteries 235 may be easily removed and replaced by sliding housing 240 out of weight transfer carriage 230 without the need for any tools. Thus batteries 235, housing 240, weight transfer carriage 230, center adapters 212, and dowel pins 214 can move with respect to the vehicle hull via springs 215 and rubber tubing 218, 228. The weight of the inertial mass and the spring constant of the spring can have any values but are chosen so that the passive weight transfer mechanism functions appropriately for each vehicle. Chassis support bracket 202, forward attachments 211, rear attachments 213, center adapters 212, weight transfer carriage 230, housing 240, and clip 242 all preferably comprise MJF 3D-printed nylon, although other materials may be used for any or all of these parts.
[0082] With respect to a vehicle that comprises a long axis, typically extending from the nose of the vehicle to the tail of the vehicle, as used throughout the specification and claims, the terms vertical orientation, vertically oriented, and the like mean that the long axis of the vehicle is approximately perpendicular to a water surface (i.e. the nose of the vehicle is pointed approximately upward or downward), and the terms horizontal orientation, horizontally oriented , and the like mean that the long axis of the vehicle is approximately parallel with the water surface. In operation, when the vehicle is at rest, it is preferably oriented approximately vertically (i.e. with the nose oriented approximately upward). In this orientation, the spring cannot overcome the force of the inertial mass, so the weight is disposed as far toward the aft of the vehicle as it can go. When the motor produces a forward throttle, the force vectors of the thrust, gravity, and buoyancy means that the center line of the vehicle transitions into a more horizontal attitude. As the vehicle moves and its nose orients more horizontally; i.e. more closely to its direction of travel, the compressive force of the spring overcomes the pulling force of gravity and the inertial mass slides towards the front of the vehicle. With the weight toward the front of the vehicle, the CoG and CoM are moved further forward and the CoB is moved backward, which makes the vehicle more horizontal than it would be if the weight didn't slide. The horizontal attitude improves surface transit by aligning the propeller with the direction of travel, increasing efficiency. When the vehicle stops, the lack of a thrust vector causes the inertial mass to slide toward the aft of the vehicle, moving the CoG and CoB rearward and thus orienting the vehicle more vertically than it would have been without the sliding inertial mass. In this configuration, the CoB is moved forward, and the further separation of the CoG from the CoB makes the vehicle stable when it is submerged vertically in the water and enables vertical profile diving.
[0083] Note that in the specification and claims, about or approximately means within twenty percent (20%) of the numerical amount cited. As used herein, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a functional group refers to one or more functional groups, and reference to the method includes reference to equivalent steps and methods that would be understood and appreciated by those skilled in the art, and so forth.
[0084] Although the invention has been described in detail with particular reference to the disclosed embodiments, other embodiments can achieve the same results. Variations and modifications of the present invention will be obvious to those skilled in the art and it is intended to cover all such modifications and equivalents. The entire disclosures of all patents and publications cited above are hereby incorporated by reference.