WET GAS HOLDUP GAS FRACTION AND FLOW METER
20220326059 · 2022-10-13
Assignee
Inventors
Cpc classification
G01F1/667
PHYSICS
G01N29/221
PHYSICS
G01F1/668
PHYSICS
G01N2291/048
PHYSICS
G01F15/08
PHYSICS
G01N2291/02809
PHYSICS
G01F1/74
PHYSICS
G01N29/024
PHYSICS
International classification
G01F1/74
PHYSICS
G01F1/66
PHYSICS
G01F15/08
PHYSICS
Abstract
A method for determining multi-phase flow properties of a fluid is disclosed. The method includes measuring a first time for a first ultrasonic signal to be emitted from a first transducer into the fluid, reflected off an inner surface of the pipeline, and received back at the first transducer. Measuring a second time for the first ultrasonic signal to be emitted from the first transducer into the fluid and received at a second transducer. Calculating, using the first time and the second time, at least one of: a liquid to gas ratio, a fluid density, a gas holdup, a liquid holdup, and a fluid velocity of the fluid flowing through the pipeline.
Claims
1. A method for determining multi-phase flow properties of a fluid within a pipeline comprising: measuring a first time for a first ultrasonic signal to be emitted from a first transducer into the fluid, reflected off an inner surface of the pipeline, and received back at the first transducer; measuring a second time for the first ultrasonic signal to be emitted from the first transducer into the fluid and received at a second transducer; and calculating, using the first time and the second time, at least one of: a liquid to gas ratio, a fluid density, a gas holdup, a liquid holdup, and a fluid velocity of the fluid flowing through the pipeline.
2. The method of claim 1, wherein the liquid to gas ratio is determined using a sound speed curve, the first time, and the second time.
3. The method of claim 1, wherein the first transducer and the second transducer are mounted on an outer surface of the pipeline, and the first transducer and the second transducer breach the pipeline to be flush with the inner surface of the pipeline such that the first transducer and the second transducer are in direct contact with the fluid.
4. The method of claim 1, wherein the first transducer and the second transducer are mounted on opposite sides of an outer surface of the pipeline, and the second transducer is positioned in a location downstream of the first transducer.
5. The method of claim 1, wherein the fluid is comprised of a gas and a liquid phase and the liquid phase is dispersed in the gas phase as droplets with a minimal amount of stratified flow occurring.
6. The method of claim 1, wherein a temperature sensor and a pressure sensor are mounted on the pipeline.
7. The method of claim 1, wherein a control unit with a computer processor is connected to the first transducer and the second transducer to emit the first ultrasonic signal, measure the first time and the second time, and calculate the multi-phase flow properties of the fluid.
8. A method for determining multi-phase flow properties of a fluid within a pipeline comprising: measuring a first time for a first ultrasonic signal to be emitted from a first transducer into the fluid, reflected off an inner surface of the pipeline, and received back at the first transducer; measuring a second time for the first ultrasonic signal to be emitted from the first transducer into the fluid, reflected off of a first surface of a first barrier, reflected off of a second surface of a second barrier, and received back at the first transducer; measuring a third time for the first ultrasonic signal to be emitted from the first transducer into the fluid, reflected off the second surface of the second barrier, reflected off the first surface of the first barrier, and received back at the first transducer; and calculating, using the first time, the second time, and the third time, at least one of: a liquid to gas ratio, a fluid density, a gas holdup, a liquid holdup, and a fluid velocity of the fluid flowing through the pipeline.
9. The method of claim 8, wherein the liquid to gas ratio is determined using a sound speed curve, the first time, the second time, and the third time.
10. The method of claim 8, wherein the first transducer is mounted on an outer surface of the pipeline, and the first transducer breaches the pipeline to be flush with the inner surface of the pipeline such that the first transducer is in direct contact with the fluid.
11. The method of claim 8, wherein the first barrier and the second barrier are mounted to the inner surface of the pipeline and positioned at an angle such that the first surface of the first barrier is directed towards the second surface of the second barrier, wherein the first barrier and the first transducer are mounted on opposite sides of the pipeline and the first barrier is positioned in a location upstream of the first transducer, and wherein the second barrier and the first transducer are mounted on opposite sides of the pipeline and the second barrier is positioned in a location downstream of the first transducer.
12. The method of claim 8, wherein the fluid is comprised of a gas and a liquid phase and the liquid phase is dispersed in the gas phase as droplets with a minimal amount of stratified flow occurring.
13. The method of claim 8, wherein a temperature sensor and a pressure sensor are mounted on the pipeline.
14. The method of claim 8, wherein a control unit with a computer processor is connected to the first transducer to emit the first ultrasonic signal, measure the first time, the second time, and the third time, and calculate the multi-phase flow properties of the fluid.
15. An apparatus for determining multi-phase flow properties of a fluid comprising: a pipeline configured to be a conduit for the fluid; a pressure sensor mounted to the pipeline; a temperature sensor mounted to the pipeline; and a first transducer, mounted to the pipeline, configured to emit and receive a first ultrasonic signal wherein the first ultrasonic signal reflects off an inner surface of the pipeline to be received back at the first transducer, wherein a liquid to gas ratio is calculated to monitor well productivity.
16. The apparatus of claim 15, wherein the fluid is comprised of a gas and a liquid phase and the liquid phase is dispersed in the gas phase as droplets with a minimal amount of stratified flow occurring.
17. The apparatus of claim 16 further comprising: a second transducer, mounted to the pipeline, configured to receive the first ultrasonic signal emitted from the first transducer; and a control unit, with a computer processor, connected to the first transducer and the second transducer to emit the first ultrasonic signal and calculate the multi-phase flow properties of the fluid, wherein the first transducer and the second transducer are mounted on an outer surface of the pipeline, and the first transducer and the second transducer breach the pipeline to be flush with the inner surface of the pipeline such that the first transducer and the second transducer are in direct contact with the fluid.
18. The apparatus of claim 17, wherein the first transducer and the second transducer are mounted on opposite sides of the outer surface of the pipeline and the second transducer is positioned in a location downstream of the first transducer.
19. The apparatus of claim 16 further comprising: a first barrier comprising a first surface; a second barrier comprising a second surface; and a control unit, with a computer processor, connected to the first transducer to emit the first ultrasonic signal and calculate the multi-phase flow properties of the fluid, wherein the first ultrasonic signal is emitted into the fluid, reflected off of the first surface of the first barrier, reflected off of the second surface of the second barrier, and received back at the first transducer, and wherein the first ultrasonic signal is emitted into the fluid, reflected off the second surface of the second barrier, reflected off the first surface of the first barrier, and received back at the first transducer.
20. The apparatus of claim 19, wherein the first barrier and the second barrier are mounted to the inner surface of the pipeline and positioned at an angle such that the first surface of the first barrier is directed towards the second surface of the second barrier, wherein the first barrier and the first transducer are mounted on opposite sides of the pipeline and the first barrier is positioned in a location upstream of the first transducer, and wherein the second barrier and the first transducer are mounted on opposite sides of the pipeline and the second barrier is positioned in a location downstream of the first transducer.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0008] Specific embodiments of the disclosed technology will now be described in detail with reference to the accompanying figures. Like elements in the various figures are denoted by like reference numerals for consistency.
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
DETAILED DESCRIPTION
[0016] In the following detailed description of embodiments of the disclosure, numerous specific details are set forth in order to provide a more thorough understanding of the disclosure. However, it will be apparent to one of ordinary skill in the art that the disclosure may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description.
[0017] Throughout the application, ordinal numbers (e.g., first, second, third, etc.) may be used as an adjective for an element (i.e., any noun in the application). The use of ordinal numbers is not to imply or create any particular ordering of the elements nor to limit any element to being only a single element unless expressly disclosed, such as using the terms “before”, “after”, “single”, and other such terminology. Rather, the use of ordinal numbers is to distinguish between the elements. By way of an example, a first element is distinct from a second element, and the first element may encompass more than one element and succeed (or precede) the second element in an ordering of elements.
[0018] Metering of wet gas flow is important in hydrocarbon operations as the amounts of gas and liquid indicate well productivity, and changes in these amounts can indicate a need to change production or completion operations. Embodiments disclosed herein relate to a proposed method of metering wet gas flow that includes utilizing the sound speed of gas. The sound speed of gas is the velocity of a sound wave in a gas. The sound speed of gas may be calculated using ultrasonic pulses. Accordingly, embodiments disclosed herein present apparatuses and methods for metering wet gas flow by emitting ultrasonic pulses into a fluid and measuring the travel time of the pulses from a source to one or more destinations. More specifically, wet gas meter apparatuses disclosed herein are configured to send ultrasonic pulses through the fluid flow and measures the time of the pulse to travel across known distances. Some pressure, volume and temperature quantities are necessary to accurately measure the holdup gas fraction, such as gas composition or bulk modulus which gives the adiabatic gas constant, the pressure, and temperature. All these values effect the sound speed of the media.
[0019]
[0020] The fluid (108) make-up includes a gas phase and a liquid phase, with the liquid phase dispersed in the gas phase as droplets with a minimal amount of stratified flow occurring. Stratified flow occurs when gravitational separation of the liquid phase and the gas phase is complete, and there is a distinct flow of liquid at the bottom of the pipeline (102).
[0021] A temperature sensor (110) is mounted to the outer surface (106) of the pipeline (102). In one or more embodiments, the temperature sensor (110) may breach the pipeline (102) to be flush with the inner surface (104) of the pipeline (102) and be in direct contact with the fluid (108). The temperature sensor (110) may be, for example, a thermocouple sensor, a RTDs sensor (resistance temperature detector), a thermistor sensor, or a semiconductor based integrated circuit sensor.
[0022] A pressure sensor (112) is mounted to the outer surface (106) of the pipeline (102). In one or more embodiments, the pressure sensor (112) may breach the pipeline (102) to be flush with the inner surface (104) of the pipeline (102) and be in direct contact with the fluid (108). The pressure sensor (112) may be, for example, a potentiometric sensor, an inductive sensor, a capacitive sensor, a piezoelectric sensor, a strain gauge sensor, or a variable reluctance sensor.
[0023] Continuing with
[0024] As shown in
[0025] In one or more embodiments, the first transducer (114) is configured to emit a first ultrasonic signal (118). The first ultrasonic signal (118) travels along path A (120) and path B (122). Path A (120) traces the first ultrasonic signal (118) being emitted from the first transducer (114) into the fluid (108), reflected off the inner surface (104) of the pipeline (102), and received back at the first transducer (114). Path B (122) traces the first ultrasonic signal (118) being emitted from the first transducer (114) into the fluid (108) and being received at the second transducer (116).
[0026] The time it takes for the first ultrasonic signal (118) to traverse path A (120) is referred to as the first time. The time it takes for the first ultrasonic signal (118) to traverse path B (122) is referred to as the second time. In one or more embodiments, a control unit (124) with a computer processor (126) is operatively connected to the first transducer (114) and the second transducer (116) to instruct the first transducer (114) to emit the first ultrasonic signal (118), measure the first time and the second time, and calculate multi-phase flow properties of the fluid (108). The connection operatively connecting the control unit (124) to the first transducer (114) and the second transducer (116) may be any suitable wired or wireless connection. The multi-phase flow properties of the fluid (108) that may be calculated may include a liquid to gas ratio, a fluid density, a gas holdup, a liquid holdup, and a fluid velocity of the fluid (108). A discussion of how these properties are calculated is detailed below.
[0027] The liquid to gas ratio and the fluid velocity of the fluid (108) are measured by comparing the travel times of the same ultrasonic pulse along different paths. The length of each path is known by the positions of the transducers and the diameters of the pipeline (102). For the depiction in
[0028] Moisture present in a gas affects the gas' bulk modulus of elasticity, thus shifting the sound speed of the gas, therefore, liquid content suspended in gas will produce a known shift in the sound speed. As such, a shift in the sound speed of the fluid (108) along Path A (120) correlates to the amount of liquid content present i.e., the liquid to gas ratio of the fluid (108). The measured sound speed may be used to calculate the fluid velocity and the fluid flow rate by measuring the travel time of the first ultrasonic signal (118) pulse directed along Path B (122).
[0029] The sound speed of a gas is expressed in Equation (1) below where v=sound speed; γ=adiabatic gas constant; P=pressure; ρ=density of the fluid. The sound speed of a gas is dependent on the gas composition, temperature, and pressure. The pressure of a sound wave is very small (<1 Pa), compare this value to atmospheric pressure which is ˜100000 Pa, and, as such, sound waves in air or in hydrocarbon mixtures may be treated as linear. For the purposes of this disclosure, the adiabatic gas constant may be used in the relationship between sound speed, pressure, and density of the fluid.
[0030]
[0031]
[0032] For the apparatus as depicted in
[0033] The liquid to gas ratio may be determined by using sound speed curves such as those depicted in
[0034] The density of the fluid (108) flowing through the pipeline (102) may be determined using Equation (3) below. Equation (3) is derived by equating Equation (1) to Equation (2) and solving for the density of the fluid (108).
[0035] The density of a mixture (p) is the sum of the component densities (ρ.sub.l=density of the liquid phase and ρ.sub.g=density of the gas phase) multiplied by their volume fractions (G=the gas volume fraction (or the gas holdup) and L=the liquid volume fraction (or the liquid holdup)), as such, for a two-phase fluid (108), 1=G+L; L=1−G; and ρ=G*ρ.sub.g+(1−G)*ρ.sub.l solving this equation for G gives Equation (4), below, which is used to directly calculate the gas holdup as the other variables are known. The liquid holdup may then be calculated using L=1−G when the gas holdup is determined.
[0036] The velocity of the fluid (108) flowing through the pipeline (102) is determined by the sound speed calculated from Equation (2) and the second time. Because the fluid (108) is flowing, the second time is depicted in Equation (5) below where √{square root over (D.sup.2+L.sup.2)}=the length of path B (122); v.sub.f=the fluid velocity; θ=the angle between path B (122) and a horizontal axis. Equation (5) may be rearranged into Equation (6) to solve for the fluid velocity as the other variables are known.
[0037]
[0038] Initially, the time it takes for the first ultrasonic signal (118) to traverse path A (120) is measured (S438) and recorded as a first time. More specifically, as described above, a first ultrasonic signal (118) is emitted from a first transducer (114) into the fluid (108). The first ultrasonic signal (118) traverses a path, such as path A (120). Path A (120) may involve the first ultrasonic signal (118) being emitted from the first transducer (114) into the fluid (108), reflected off the inner surface (104) of the pipeline (102), and received back at the first transducer (114).
[0039] Next, a second time including the time it takes for the first ultrasonic signal (118) to traverse path B (122) is measured (S440). The first ultrasonic signal (118) traverses path B (122), which includes the first ultrasonic signal (118) being emitted from the first transducer (114) into the fluid (108) and received at a second transducer (116). As noted above, the first transducer may be disposed along the pipeline on opposite sides, with the second transducer being downstream of the first.
[0040] Using the equations above, a control unit (124) with a computer processor (126) calculates one or more multi-phase flow properties of the fluid (108). The multi-phase flow properties may include a liquid to gas ratio, a fluid density, a gas holdup, a liquid holdup, and a fluid velocity of the fluid (108) flowing through the pipeline (102). More specifically, the multi-phase flow properties may be calculated by using the first time and the second time (S442) and following the calculations outlined previously in this disclosure. The multi-phase flow properties may also be calculated using temperature and pressure readings from temperature sensors (110) and pressure sensors (112) mounted to the pipeline (102).
[0041]
[0042] In the embodiment of
[0043] In further embodiments, the first barrier (546) and the first transducer (514) are mounted on opposite sides of the pipeline (102) and the first barrier (546) is positioned in a location upstream of the first transducer (114). Similarly, the second barrier (548) and the first transducer (114) are mounted on opposite sides of the pipeline (102) and the second barrier (548) is positioned in a location downstream of the first transducer (114). In one or more embodiments, the distance between the first transducer (114) and the first barrier (546) is the same as the distance between the first transducer (114) and the second barrier (548). This distance is designated as a in
[0044] In one or more embodiments, the first transducer (114) emits a first ultrasonic signal (118). The first ultrasonic signal (118) travels along path A (520), path B (522), and path C (544). Path A (520) consists of the first ultrasonic signal (118) being emitted from the first transducer (114) into the fluid (108), reflected off the inner surface (104) of the pipeline (102), and received back at the first transducer (114).
[0045] Path B (522) traverses the first ultrasonic signal (118) being emitted from the first transducer (114) into the fluid (108), reflected off of the first surface (550) of the first barrier (546), reflected off of the second surface (552) of the second barrier (548), and received back at the first transducer (114). Path C (544) traverses the first ultrasonic signal (118) being emitted from the first transducer (114) into the fluid (108), reflected off of the second surface (552) of the second barrier (548), reflected off the first surface (550) of the first barrier (546), and received back at the first transducer (114).
[0046] For purposes of the embodiment of
[0047] For the apparatus as depicted in
[0048] The liquid to gas ratio of the fluid (108) in
[0049] The density of the fluid (108) flowing through the pipeline (102) in
[0050] The velocity of the fluid (108) flowing through the pipeline (102) in
The calculation to determine the third time is shown in Equation (8) below where t.sub.3=time C.
Subtracting t.sub.3 from t.sub.2 leaves Equation (9) below:
Rearranging Equation (9) to solve for the fluid velocity produces Equation (10a) and Equation (10b) below:
[0051]
[0052] A first barrier (546) having a first surface (550) and a second barrier (548) having a second surface (552) are mounted to the inner surface (104) of the pipeline (102). The first barrier (546) and the second barrier (548) are positioned at an angle such that the first surface (550) of the first barrier (546) is directed towards the second surface (552) of the second barrier (548). In further embodiments, the pipeline (102) is horizontal, formed in the shape of a cylinder, and made of any suitable material that can tolerate the pressures and temperatures of the fluid (108) such as steel.
[0053] Initially, a first ultrasonic signal (118) is emitted from the first transducer (114) into the fluid (108). The first ultrasonic signal (118) traverses path A (520). Path A (520) includes the first ultrasonic signal (118) being emitted from the first transducer (118) into the fluid (108), reflected off the inner surface (104) of the pipeline (102), and received back at the first transducer (114). Time A, including the time it takes for the first ultrasonic signal (118) to traverse path A (520), is measured (S654).
[0054] The first ultrasonic signal (118) also traverses path B (522). Path B (522) includes the first ultrasonic signal (118) being emitted from the first transducer (114) into the fluid (108), reflected off of the first surface (550) of the first barrier (546), reflected off of the second surface (552) of the second barrier (548), and received back at the first transducer (114). Time B, including the time it takes for the first ultrasonic signal (118) to traverse path B (522), is measured (S656).
[0055] The first ultrasonic signal (118) traverses path C (544). Path C (544) includes the first ultrasonic signal (118) being emitted from the first transducer (114) into the fluid (108), reflected off of the second surface (552) of the second barrier (548), reflected off the first surface (550) of the first barrier (546), and received back at the first transducer (114). Time C, including the time it takes for the first ultrasonic signal (518) to traverse path C (544), is measured (S658).
[0056] A control unit (524) with a computer processor (526) may be connected to the first transducer (514) to emit the first ultrasonic signal (518), measure times A, B, and C, and calculate the multi-phase flow properties of the fluid (508). The multi-phase flow properties may comprise a liquid to gas ratio, a fluid density, a gas holdup, a liquid holdup, and a fluid velocity of the fluid (508) flowing through the pipeline (502). The multi-phase flow properties may be calculated by using times A, B, and C (S660) and following the calculations outlined above in this disclosure. The multi-phase flow properties may also be calculated using temperature and pressure readings from temperature sensor (110) and pressure sensor (112) mounted to the pipeline (102), for example. In further embodiments, a separator may be mounted to the pipeline (102) to separate the gas from the liquid, and the gas-phase density and the liquid-phase density of the fluid (108) may be measured.
[0057] Embodiments disclosed herein provide an apparatus that makes it easier to measure the ratio of liquid and gas in wet gas flow, which may ordinary be difficult due to the inherent differences between the fluids. The wet gas meter disclosed herein is configured to measure both holdup gas fraction and flow rate simultaneously. Knowledge of fluid properties within a pipeline, such as the liquid to gas ratio, indicate well productivity, and changes in these fluid properties may indicate a need to change production or completion operations. Furthermore, the ability to monitor the fluid velocity allows for proper sizing of pipeline equipment such as choke valves, and the fluid density and the gas holdup may represent the flow regimes and feed distribution of the fluid flowing through the pipeline. Thus, in one or more embodiments, multi-phase flow properties calculated in S660 in
[0058] Although only a few example embodiments have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments without materially departing from this invention. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. § 112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words ‘means for’ together with an associated function.