SMART MATTRESS
20250151920 ยท 2025-05-15
Inventors
Cpc classification
A47C27/083
HUMAN NECESSITIES
A47C27/082
HUMAN NECESSITIES
International classification
A47C31/12
HUMAN NECESSITIES
Abstract
The present invention provides a personalized, interactive, and flexible sleeping posture correction system for use in a large-area bedding article including a mattress such that sleeping posture related data such as different pressure points and change in the pressure distribution over a sleeping cycle can be measured and processed whilst certain adjustment to one or more parameters of the bedding article in response to an instantaneous sleeping posture of a user is executed either automatically by the present system incorporated with artificial intelligence or by the user according to his/her preference of response action(s). In an embodiment, the present system also incorporates a sleeping posture image capturing module for capturing the preceding and instantaneous sleeping postures of the user to enhance the accuracy of the posture prediction and provide more information for the user prior to making a response action decision.
Claims
1. A personalized, sleeping posture correction system for bedding article, the system comprising: a three-dimensional body for a user of the bedding article to sleep thereon being segmented into a plurality of compartments defining a plurality of pressure sensing and response zones; a pressure sensing and response module being disposed in each of the pressure sensing and response zones comprising one or more pressure sensing mechanisms and one or more actuators, each of the pressure sensing mechanisms and each of the actuators having individual sensor and actuator circuits in each of the pressure sensing and response zones configured to generate pressure sensing signal and execute actuation instructions, respectively; and a central processor receiving pressure sensing signals from the one or more pressure sensing mechanisms, processing thereof, sending actuation instructions to the one or more actuators, feeding the processed pressure sensing signals to and receiving corresponding commands from one or more external devices.
2. The system of claim 1, wherein the one or more pressure sensing mechanisms is/are one or more multi-layered structures comprising at least one pressure sensing layer and two electrode layers.
3. The system of claim 2, wherein the at least one pressure sensing layer is made of a plurality of electrically conductive fibers.
4. The system of claim 3, wherein a first electrode layer of the two electrode layers comprises a plurality of first conductive portions and a plurality of first non-conductive portions interlaced with each other.
5. The system of claim 4, wherein the at least one pressure sensing layer comprises a plurality of sensory spots evenly or unevenly distributed throughout each of the contact surface areas with the corresponding electrode layer.
6. The system of claim 5, wherein a second electrode layer comprises a plurality of second conductive portions and a plurality of second non-conductive portions interlaced with each other, and the second conductive portions are oriented in a direction substantially perpendicular to that of the first conductive portions of the first electrode layer.
7. The system of claim 6, wherein at where the first conductive portions of the first electrode layer intersect with the second conductive portions of the second electrode layer are where the plurality of sensory spots disposed onto each of the contact surfaces of the at least one pressure sensing layer, and wherein at each of the sensory spots is deposited with the piezoresistive inks.
8. The system of claim 1, wherein each of the actuators comprises one or more inflatable sealed containers, one or more valves, a zonal air pressure sensor, and an air pump.
9. The system of claim 8, wherein the air volume, rate, and direction of flow in or out of each of the inflatable sealed containers are controlled by each of the valves separately from each other whilst the air pressure in each of the actuators is regulated by the zonal air pressure sensor and the air pump.
10. The system of claim 1, wherein the three-dimensional body comprises at least a top and a bottom layers sandwiching the pressure sensing and response module for providing flexibility to the bedding article and comforts to the user without affecting normal performance of the pressure sensing and response module.
11. The system of claim 1, wherein the central processor comprises a plurality of integrated circuits, microprocessors, and chips to receive and process any signals and/or data obtained from the pressure sensing mechanisms, zonal pressure sensors, and/or any external device, and provide instructions to the one or more actuators in response to the sensed signals/data automatically or according to preference of actuation selected by the user manually.
12. The system of claim 1, wherein the central processor is connected to a user terminal and/or one or more external devices to exchange data among the central processor and any of the user terminal and/or external devices, and wherein the user terminal and/or external devices comprise mobile communication device, portable electronic device, remote control, computer gateway, network and/or data servers, cloud computing system, and peer system thereof within the same or from a different network.
13. The system of claim 12, wherein after processing the pressure sensing data obtained from the pressure sensing and response module, and prior to sending actuation instructions to the actuators, the central processor is configured to provide one or more suggested actuation protocols to the user through the user terminal and/or external devices.
14. The system of claim 13, further comprising an image capturing module for capturing one or more images of an instantaneous sleeping posture of the user, wherein the central processor receives, analyze, and processes image data obtained from the image capturing module together with the pressure sensing data obtained from the pressure sensing and response module to provide said suggested actuation protocols to the user.
15. The system of claim 14, wherein the image capturing module comprises one or more image capturing devices, one or more image processors, and a data transmission device, and wherein the one or more image capturing devices comprise one or more motion sensors.
16. The system of claim 1, wherein the central processor is trained with a plurality of datasets in relation to pressure distribution on a comparable bedding article arising from different sleeping postures of a comparable human being to the user with corresponding sleeping posture correction protocols, and/or is pre-determined with a set of operational parameters according to the user's preference.
17. The system of claim 15, wherein the central processor is built based on a multi-layered artificial neural network.
18. The system of claim 1, wherein the bedding article is selected from a mattress or a large-area pad for the user to sleep thereon.
19. A bedding article comprising the system of claim 1.
20. A method for correcting sleeping posture of a user of a bedding article, comprising using the system of claim 1 in the bedding article, and the bedding article being selected from a mattress or a large-area pad for the user to sleep thereon.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0034] The appended drawings, where like reference numerals refer to identical or functionally similar elements, contain figures of certain embodiments to further illustrate and clarify the above and other aspects, advantages and features of the present invention. It will be appreciated that these drawings depict embodiments of the invention and are not intended to limit its scope.
[0035] The invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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[0046] Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been depicted to scale.
Definitions
[0047] References in the specification to one embodiment, an embodiment, an example embodiment, etc., indicate that the embodiment described can include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
[0048] The terms a or an are used to include one or more than one and the term or is used to refer to a nonexclusive or unless otherwise indicated. In addition, it is to be understood that the phraseology or terminology employed herein, and not otherwise defined, is for the purpose of description only and not of limitation. Furthermore, all publications, patents, and patent documents referred to in this document are incorporated by reference herein in their entirety, as though individually incorporated by reference. In the event of inconsistent usages between this document and those documents so incorporated by reference, the usage in the incorporated reference should be considered supplementary to that of this document; for irreconcilable inconsistencies, the usage in this document controls.
[0049] Value in a range format should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. For example, a concentration range of about 0.1% to about 5% should be interpreted to include not only the explicitly recited concentration of about 0.1 wt. % to about 5 wt. %, but also the individual concentrations (e.g., 1%, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.1% to 0.5%, 1.1% to 2.2%, and 3.3% to 4.4%) within the indicated range.
[0050] In the methods of preparation described herein, the steps can be carried out in any order without departing from the principles of the invention, except when a temporal or operational sequence is explicitly recited. Recitation in a claim to the effect that first a step is performed, and then several other steps are subsequently performed, shall be taken to mean that the first step is performed before any of the other steps, but the other steps can be performed in any suitable sequence, unless a sequence is further recited within the other steps. For example, claim elements that recite Step A, Step B, Step C, Step D, and Step E shall be construed to mean step A is carried out first, step E is carried out last, and steps B, C, and D can be carried out in any sequence between steps A and E, and that the sequence still falls within the literal scope of the claimed process. A given step or sub-set of steps can also be repeated.
DETAILED DESCRIPTION OF THE INVENTION
[0051] It will be apparent to those skilled in the art that modifications, including additions and/or substitutions, may be made without departing from the scope and spirit of the invention. Specific details may be omitted so as not to obscure the invention; however, the disclosure is written to enable one skilled in the art to practice the teachings herein without undue experimentation.
[0052] The present invention incorporates the pressure sensing and response mechanisms and the actuator system disclosed in a co-pending PCT application under the application number PCT/CN2021/122537 into the present system for providing a larger pressure sensing and response surface area and a user experience learning mechanism to allow a more interactive and personalized bedding article according to the background, physical fitness, and also preference of a user.
[0053] Accordingly,
[0054] Disposed under the topping layer 110 is a pressure sensor mat 120 which is flexible with a plurality of pressure sensors and electrodes to convert the pressure signals into electric current and subsequently as digital signals to be further analyzed and processed by the present system. In order to provide a flexible whilst sensitive pressure sensory mat 120, the pressure sensing layer is preferably made of conductive and flexible materials such as conductive fabrics and deposited with piezoelectric or piezoresistive materials at certain areas throughout the whole surface.
[0055] Disposed under the pressure sensory mat 120 is an actuator system 130 being separated into a plurality of compartments (represented by dotted lines) each accommodating one or more actuators, one or more valves, and/or optionally zonal pressure sensor (an example of the actuation system is shown in
[0056] Disposed under the actuation system 130 is a bottom layer 140 to provide support for the loading of the bedding article 100 and also protect the actuation system 130. Since this is a loading support and backing of the bedding article 100, materials or mechanism used to form the bottom layer 140 can be relatively more rigid than those for the topping layer 110. In some embodiments, the bottom layer 140 can also be a flexible layer that is inflatable by any possible medium such as air or water.
[0057] Turning to
[0058] In certain embodiments, the width of the conductive columns 13 and the conductive rows 14 are approximately in a range from 1 mm to 100 mm, or preferably from 5 mm to 50 mm, or the width can be tuned based on the application requirement. In addition, the conductive columns 13 or conductive rows 14 are usually spaced apart by the non-conductive region 22 with a space in a range approximately from 1 mm to 100 mm, or preferably from 5 mm to 50 mm, depending on the resolution requirement of the pressure sensor mat. The crossing point or overlaying area where each of the conductive columns 13 intersects with each of conductive rows 14 is characterized as one sensor.
[0059] In certain embodiments, the pressure sensing layer is not a continuous, single layer. In those embodiments, the pressure sensing layer may be composed of multiple pressure sensors where each of them has its corresponding electrodes. In some embodiments, each pressure sensor, its corresponding electrodes and corresponding actuator(s) define a pressure sensing and response zone of the present system. In other words, the corresponding electrodes of each of the pressure sensor can operate independently from any neighboring electrodes of the other pressure sensor. By such a configuration, it may avoid any failure or disruption of electrical connection among a series of sensors if there is only one single electrode electrically connecting those pressure sensors along either longitudinal or vertical axis as in some conventional pressure sensing mat or pillow. A discontinuous pressure sensing layer under multiple pressure sensing and response zones may also enhance pressure sensitivity and response specificity to a particular sleeping posture.
[0060] Turning to
[0061] In an exemplary embodiment, the pressure sensing layer 24 is made of piezoelectric materials having a high initial resistivity such as piezoresistive ink, and is sandwiched between the top electrode 20 and the bottom electrode 21. In certain embodiments, the conductive materials in the piezoresistive ink can include one or more of conductive polymer, nano material, and binder such that it does not only provide piezoresistance but also strengthen adhesion to the fabrics. The sheet resistance of the pressure sensing layer 24 is at about or greater than 50 K ohm/square to minimize crosstalk one sensor with the neighboring sensors, in particular, in a large area pressure sensor mat where multiple sensors can be pressed at the same time. In other embodiments, the sheet resistance of the pressure sensing layer 24 is adjustable by adjusting the concentration of conductive material in order to tune the overall resistance of the piezoresistive ink. Viscosity of the ink is also tunable according to the selected printing/coating method such as spray coating or dispensing. In order to maintain a soft feeling during contact, it is preferred to coat the fabric partially with the ink in the designated sensing areas 31 instead of the whole fabric.
[0062] In other embodiments, the pressure sensing layer 24 can be a textile made of piezoresistive yarns. The piezoresistive yarns have high resistivity and can be woven or knitted into blank fabric without pattern. The resistivity of the piezoresistive layer can limit the sensitivity and sensing range of sensors. Piezoresistive fabric used to form the pressure sensing layer of the present invention can include, but not limited to, cotton fabric, blended fabric and synthetic fabric such as polyester and LYCRA, or any fabric that can provide certain elasticity to the pressure sensor mat.
[0063] To establish a complete circuit for each of the sensors, the designated areas 31 deposited with the piezoresistive ink on the pressure sensing layer 24 preferably aligns with the intersects between the conductive columns 13 in the top electrode 20 and the corresponding conductive rows 14 in the bottom electrode 21. In addition, the pressure sensing layer 24 is optimized to achieve a uniform conduction path between the top electrode 20 and the bottom electrode 21 for each of the sensors on the pressure sensor mat 120.
[0064] With a continuous pressure data collected over time through the pressure sensor mat 11, an actuator system 130 is provided to adjust the support through an instant change of shape of the bedding article in response to any significant change in pressure from a preceding time to a present time. The actuator system 40 in the present invention includes one or more airbags each of which is preferably made of flexible materials including, but not limited to, rubber, forming multiple actuation zones of the bedding article.
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[0066] Turning to
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[0068] Turning to
[0069] Turning to
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[0071] In Example 1, when the sleeping posture of a user is a back (supine) position, according to the curvature of the back of the user and corresponding detected pressure levels at different pressure sensing points of the pressure sensory mat, the present system will suggest which part(s) of the user's body should be provided with more support, and let the user to decide the state and/or degree of inflation/deflation of a particular or a zone of inflatable actuators (i.e., airbag in various embodiments). Alternatively, the user may select automatic adjustment mode to let the present system to decide the state and/or degree of inflation/deflation of one or more airbags according to various factors including, but not limited to, instantaneous pressure data from the pressure sensory mat, trained models stored in a corresponding database/network, and user's experience/preference. In Example 1, after sensing and analysing the pressures exerted on different pressure sensing points of the pressure sensory mat, the pressure level of the corresponding actuators in the pressure sensing and response zones adjacent to shoulder, waist and hip sections at the back of the user have been adjusted.
[0072] Example 2 in
[0073] Example 3 in
[0074] For simplicity of illustration, only one column of actuators is shown from a side view of a mattress in each example of
[0075] To summarize, the present system includes multiple sensors capable of operating independently from each other, and those sensors include, but not limited to, pressure sensor, motion sensor, light sensor, temperature sensor, and humidity sensor, etc. The present system also includes a plurality of actuators such as inflatable airbags controlled by corresponding air valve(s) in order to respond to a sleeping posture captured at one instance. The data obtained from the multiple sensors are received and processed by a central processor or processing unit, which can be a computer system or a network of computers with or without machine learning or deep learning ability. The corresponding central processor or processing unit can also feed the received data or suggested action to one or more external devices including a user terminal under control by the user. The central processor or processing unit can also send instruction directly based on its own analysis or upon receipt of further instruction from the user to act on the inflation or deflation of the corresponding actuator(s) in response to the instantaneously captured sleeping posture. The present system can sense and respond to a series of sleeping postures real-time throughout a sleeping course or session, or until an active termination by the user. The present system can also optionally be connected to a cloud computing system or a server to store or retrieve data received from the sensors or from a comparable, authorized system or device. The present system can also be equipped with an automatic termination mechanism in case where there is an emergency causing harm to the user such as short circuit, current overflow, or certain system failure. Such an automatic termination mechanism can include, but not limited to, a load switch, integrated power MUX device, electronic fuses, hot swap controllers, ideal diode, ORing controllers, smart high-side or low-side switches.
[0076] Although the invention has been described in terms of certain embodiments, other embodiments apparent to those of ordinary skill in the art are also within the scope of this invention. Accordingly, the scope of the invention is intended to be defined only by the claims which follow.
INDUSTRIAL APPLICABILITY
[0077] The present invention does not only apply to specialized bed pad or mattress for sports training, medical and rehabilitation purposes, but also to regular bedding articles because the present system provides an easy-to-understand pressure data analysis and suggested correction actions for regular users, instead of complicated pressure distribution map that most of the conventional systems/devices aim to generate.