MULTI-DIE COMMUNICATIONS COUPLINGS USING A SINGLE BRIDGE DIE
20230069294 · 2023-03-02
Inventors
- Rahul Agarwal (Santa Clara, CA, US)
- Raja Swaminathan (Austin, TX, US)
- JOHN WUU (FORT COLLINS, CO, US)
- MIHIR PANDYA (AUSTIN, TX, US)
- Samuel D. Naffziger (Fort Collins, CO)
Cpc classification
H01L25/50
ELECTRICITY
H01L25/18
ELECTRICITY
H01L25/0652
ELECTRICITY
H01L2225/06586
ELECTRICITY
H01L2221/68318
ELECTRICITY
H01L2225/06527
ELECTRICITY
H01L23/481
ELECTRICITY
International classification
H01L23/538
ELECTRICITY
H01L25/00
ELECTRICITY
H01L25/18
ELECTRICITY
Abstract
A chip for multi-die communications couplings using a single bridge die, includes: a plurality of dies each including one or more functional circuit blocks; and a first bridge die directly communicatively coupling two or more pairs of dies of the plurality of dies.
Claims
1. A chip for multi-die communications couplings using a single bridge die, comprising: a plurality of dies each comprising one or more functional circuit blocks; and a first bridge die coupling two or more pairs of dies of the plurality of dies.
2. The chip of claim 1, further comprising one or more second bridge dies each coupling a respective pair of dies.
3. The chip of claim 1, wherein the first bridge die couples each die of the plurality of dies to each other die.
4. The chip of claim 1, wherein a first pair of dies coupled by the first bridge die comprises a first die and a second die and a second pair of dies coupled by the first bridge die comprises the first die and a third die.
5. The chip of claim 1, wherein a plurality of communication paths in the first bridge die are non-overlapping.
6. The chip of claim 1, wherein a plurality of communication paths in the first bridge die are overlapping.
7. The chip of claim 1, further comprising one or more other dies each bonded to a respective die of the plurality of dies.
8. The chip of claim 7, wherein the plurality of dies comprises one or more through-silicon vias (TSVs) to the one or more other dies.
9. The chip of claim 1, wherein the plurality of dies comprises a plurality of system-on-chip dies.
10. A method for multi-die communications couplings using a single bridge die, the method comprising: coupling, via a first bridge die, two or more pairs of dies in a plurality of dies, wherein each of the plurality of dies comprises one or more functional circuit blocks; at least partially encapsulating the plurality of dies and the first bridge die to create an encapsulated component group; and bonding the encapsulated component group to a carrier wafer.
11. The method of claim 10, further comprising bonding one or more other dies to a respective die of the plurality of dies, wherein the one or more other dies are included in the encapsulated component group.
12. The method of claim 10, further comprising coupling a pair of dies using a second bridge die.
13. The method of claim 10, wherein the first bridge die couples each die of the plurality of dies to each other die.
14. An apparatus for multi-die communications couplings using a single bridge die comprising: computer memory; and a system-on-chip operatively coupled to the computer memory, wherein the system-on-chip comprises: a plurality of dies each comprising one or more functional circuit blocks; and a first bridge die coupling two or more pairs of dies of the plurality of dies.
15. The apparatus of claim 14, wherein the chip further comprises one or more second bridge dies each coupling one or more other pairs of dies.
16. The apparatus of claim 14, wherein the first bridge die couples each die of the plurality of dies to each other die.
17. The apparatus of claim 14, wherein a plurality of communication paths in the first bridge die are non-overlapping.
18. The apparatus of claim 14, wherein a plurality of communication paths in the first bridge die are overlapping.
19. The apparatus of claim 14, wherein the system-on-chip further comprises one or more other dies each bonded to a respective die of the plurality of dies.
20. The apparatus of claim 19, wherein the plurality of dies comprises one or more through-silicon vias (TSVs) to the one or more other dies.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0026] As mentioned above, some semiconductor chip packages use multiple semiconductor dies that must communicate with each other for the chip to perform particular functions. For example, a chip will include multiple system-on-chip dies or chiplets that each perform particular functions through the use of particular functional circuitry. One approach to die-to-die communication is to couple a pair of dies using an interconnecting die (e.g., a bridge die). A bridge die is a die (e.g., a silicon die) that includes communications pathways that allow two dies bonded to the bridge die to communicate. However, existing solutions for bridge dies only allow for a single pair of dies to be communicatively coupled by a single bridge die. Where a die needs to communicate with more than one other die that is not positioned adjacent to the given die, such bridge dies are insufficient.
[0027] Another approach for die-to-die communication is to use communications pathways (e.g., conductive traces and the like) in a substrate to which the dies are coupled, such as a circuit board. In order to allow for the routing space required for these communications pathways on the substrate, the dies must be spaced some distance apart, increasing the overall footprint on the substrate used by the dies. Moreover, these direct connections increase power consumption and design overhead.
[0028] To that end, the present specification sets forth various implementations of multi-die communications couplings using a single bridge die. In some implementations, a chip for multi-die communications couplings using a single bridge die includes: a plurality of dies each including one or more functional circuit blocks; and a first bridge die directly communicatively coupling two or more pairs of dies of the plurality of dies.
[0029] In some implementations, the chip further includes one or more second bridge dies each directly communicatively coupling a respective pair of dies. In some implementations, the first bridge die directly communicatively couples each die of the plurality of dies to each other die. In some implementations, a plurality of communication paths in the first bridge die are non-overlapping. In some implementations, two or more communication paths in the first bridge die are overlapping. In some implementations, the chip further includes one or more other dies each bonded to a respective die of the plurality of dies. In some implementations, the plurality of dies includes one or more through-silicon vias (TSVs) to the one or more other dies. In some implementations, the plurality of dies includes a plurality of system-on-chip dies.
[0030] The present specification also describes various implementations of a method for multi-die communications couplings using a single bridge die. Such a method includes directly communicatively coupling, via a first bridge die, two or more pairs of dies in a plurality of dies, wherein each of the plurality of dies includes one or more functional circuit blocks; at least partially encapsulating the plurality of dies and the first bridge die to create an encapsulated component group; and bonding the encapsulated component group to a carrier wafer.
[0031] In some implementations, the method further includes bonding one or more other dies to a respective die of the plurality of dies, wherein the one or more other dies are included in the encapsulated component group. In some implementations, the plurality of dies includes a plurality of system-on-chip dies. In some implementations, the method further includes directly communicatively coupling a pair of dies using a second bridge die. In some implementations, the first bridge die directly communicatively couples each die of the plurality of dies to each other die.
[0032] Also described in this specification are various implementations of an apparatus for multi-die communications couplings using a single bridge die. Such an apparatus includes computer memory; a system-on-chip operatively coupled to the computer memory, wherein the system-on-chip includes: a plurality of dies each including one or more functional circuit blocks; and a first bridge die directly communicatively coupling two or more pairs of dies in the plurality of dies.
[0033] In some implementations, the chip further includes one or more second bridge dies each directly communicatively coupling one or more other pairs of dies. In some implementations, the first bridge die directly communicatively couples each die of the plurality of dies to each other die. In some implementations, a plurality of communication paths in the first bridge die are non-overlapping. In some implementations, two or more communication paths in the first bridge die are overlapping. In some implementations, the chip further includes one or more other dies each bonded to a respective die of the plurality of dies. In some implementations, the plurality of dies includes one or more through-silicon vias (TSVs) to the one or more other dies.
[0034] The following disclosure provides many different implementations, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows includes implementations in which the first and second features are formed in direct contact, and include implementations in which additional features are formed between the first and second features, such that the first and second features not in direct contact. Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper,” “back,” “front,” “top,” “bottom,” and the like, are used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Similarly, terms such as “front surface” and “back surface” or “top surface” and “back surface” are used herein to identify various components more easily, and identify that those components are, for example, on opposing sides of another component. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures.
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[0036] Also included in the chip 100 is a bridge die 104a. The bridge die 104a is another die of semiconducting material such as silicon that includes communications pathways 106 directly communicatively coupling respective pairs of the dies 102a-d. For example, the communications pathways 106 include traces of conductive material, vias, and the like. In some implementations, the communications pathways 106 terminate at input/output (I/O) connection points of the dies 102a-d being coupled. Such I/O connection points include, for example, conductive plates, pins, pads, and the like on a surface of each of the dies 102a-d contacting a surface of the bridge die 104a. The pairs of dies 102a-d are considered to be directly communicatively coupled in that each coupled die 102a-d has a direct signal path to the other coupled die 102a-d without the need for routing via another die 102a-d.
[0037] As shown, the bridge die 104a of
[0038] The bridge die 104a of
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[0041] The chip 120 also includes bridge dies 122 that each couple adjacent pairs of dies 102a-d. Thus, dies 102a and 102c, as well dies 102b and 102d, are coupled using bridge dies 122. As shown in
[0042] One skilled in the art will appreciate that the chips 100,110,120 of
[0043] Additionally, in some implementations, a bridge die 104a-c will communicatively couple multiple mutually exclusive pairs of dies 102a-d. For example, a bridge die 104a-c will couple pairs of non-adjacent dies 102a-d while other bridge dies 122 couple pairs of adjacent dies 102a-d. Furthermore, one skilled in the art will appreciate that the approaches set forth herein for multi-die communications couplings using a single bridge die allow for closer spacing between dies 102a-d when compared to the use of direct connections via a substrate, reducing the overall footprint of the chip and saving on routing space and power.
[0044] One skilled in the art will appreciate that the chips described herein are usable in a variety of computing devices or apparatus. Accordingly, in such apparatus, the chip is operatively coupled to other components such as computer memory, other chips or processors, or other components as can be appreciated.
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[0046] In some implementations, a surface of the dies 202 that contacts the carrier 204 includes one or more redistribution layers 205 (e.g., back-end-of-line (BEOL) layers). The redistribution layers 205 are successive layers of dielectric material such as polyimide or another insulating material. The redistribution layers 205 house conductive traces and other conductive materials coupled to the I/O points of the dies 202 (e.g., conductive plates or pads), thereby providing access to the I/O points of the dies 202 and allowing for connectivity between the dies 202 and other components of an apparatus including the chip (e.g., via a circuit board or other substrate).
[0047] At
[0048] At
[0049] In some implementations, additional dies 208 are optionally bonded to an underlying die 208, thereby creating an additional layer of dies 208. Additionally, in implementations where only some of the dies 202 have dies 208 added, a silicon dummy wafer is added to those dies 202 without dies 208 to ensure a substantially coplanar height across the chip.
[0050] At
[0051] At
[0052] At
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[0054] At
[0055] At
[0056] At
[0057] For further explanation,
[0058] The bridge die 202 is another die of semiconducting material such as silicon that includes communications pathways 106 directly communicatively coupling the pairs of the dies 202. For example, the communications pathways 106 include traces of conductive material, vias, and the like. In some implementations, the communications pathways 106 terminate at input/output (I/O) connection points of the dies 202 being coupled. Such I/O connection points include, for example, conductive plates, pins, pads, and the like on a surface of each of the dies 102a-d contacting a surface of the bridge die 206. The pairs of dies 202 are considered to be directly communicatively coupled in that each coupled die 202 has a direct signal path to the other coupled die 202 without the need for routing via another die 202.
[0059] In some implementations, the pairs of dies 202 coupled by the bridge die 206 are mutually exclusive. That is, each die 202 in a pair coupled by the bridge die 206 is not coupled to another die 202 using the bridge die 206. In some implementations, the pairs of dies 202 coupled by the bridge die 206 at least partially overlap. That is, a given die 202 coupled to at least two other dies 202 using the bridge die 206. One skilled in the art will appreciate that various combinations and pairings of coupled dies 202 are contemplated within the scope of the present disclosure.
[0060] In some implementations, the dies 202 are mounted on or bonded to a carrier 204. The carrier 204 is a plate, wafer, or other body of material such as glass that provides mechanical and structural support for a chip during manufacture. In some implementations, a surface of the dies 202 that contacts the carrier 204 includes one or more redistribution layers 205 (e.g., back-end-of-line (BEOL) layers). The redistribution layers 205 are successive layers of dielectric material such as polyimide or another insulating material. The redistribution layers 205 house conductive traces and other conductive materials coupled to the I/O points of the dies 202 (e.g., conductive plates or pads), thereby providing access to the I/O points of the dies 202 and allowing for connectivity between the dies 202 and other components of an apparatus including the chip (e.g., via a circuit board or other substrate). In some implementations, a surface of a bridge die 206 contacting a die 202 includes one or more redistribution layers 207. Thus, a communications path between two dies 202 coupled by the bridge die 206 traverses conductive materials in the redistribution layers 207.
[0061] The method of
[0062] The method of
[0063] For further explanation,
[0064] In some implementations, additional dies 208 are optionally bonded to an underlying die 208, thereby creating an additional layer of dies 208. Additionally, in implementations where only some of the dies 202 have dies 208 added, a silicon dummy wafer is added to those dies 202 without dies 208 to ensure a substantially coplanar height across the chip.
[0065] For further explanation,
[0066] In view of the explanations set forth above, readers will recognize that the benefits of multi-die communications couplings using a single bridge die include improved performance of a computing system by reducing the spatial footprint and power consumption of a chip while maintaining direct cross-die communications paths.
[0067] It will be understood from the foregoing description that modifications and changes can be made in various implementations of the present disclosure. The descriptions in this specification are for purposes of illustration only and are not to be construed in a limiting sense. The scope of the present disclosure is limited only by the language of the following claims.