SUPPORT SYSTEM FOR A DISPLACEMENT ADJUSTMENT PLATE OF AN AXIAL PISTON MACHINE

20220325704 · 2022-10-13

    Inventors

    Cpc classification

    International classification

    Abstract

    The present disclosure relates to an axial piston machine, such as a pump or motor. The axial piston machine, in on example, includes a pivotable displacement adjustment plate, the displacement adjustment plate having a first side supported by a first hydrostatic support arrangement and a second side supported by a second hydrostatic support arrangement. Further, in the axial piston machine one or both of the hydrostatic support arrangements include a large area support and a small area support which can be fluidly separated from each other.

    Claims

    1. An axial piston machine comprising: a pivotable displacement adjustment plate; wherein the displacement adjustment plate includes a first side supported by a first hydrostatic support arrangement and a second side supported by a second hydrostatic support arrangement; and wherein one or both of the hydrostatic support arrangements include a large area support and a small area support which can be fluidly separated from each other.

    2. The axial piston machine of claim 1, wherein both hydrostatic support arrangements include at least the large area support and wherein, depending on the rotation direction of the machine, in each of the hydrostatic support arrangements the large area support of one of the hydrostatic support arrangements is connectable or connected with a high pressure fluid port, while the large area support of the other support arrangement is connectable or connected to a low pressure fluid port, and wherein, where the small area support exists on one side, it is either fluidly connected to the large area support of the other side or to the high pressure fluid port.

    3. The axial piston machine of claim 1, wherein the displacement adjustment plate on its first side and on its second side is supported on the first and second hydrostatic support arrangement, wherein both hydrostatic support arrangements include the large area support and the small area support, wherein the large area support of the first hydrostatic support arrangement is fluidly connected to the small area support of the second hydrostatic support arrangement.

    4. The axial piston machine of claim 3, wherein the large area support of the second hydrostatic support arrangement is fluidly connected to the small area support of the first hydrostatic support arrangement.

    5. The axial piston machine of claim 1, wherein dependent on the rotation direction of the machine in the hydrostatic support arrangement on the side on which the force of the pistons acting on the displacement adjustment plate is the highest during rotation of the piston machine, the large area support is connected with a high pressure fluid port while the respective large area support of the other support arrangement is connected to a low pressure fluid port.

    6. The axial piston machine of claim 1, wherein the displacement adjustment plate on its first side and on its second side is supported on the first and second hydrostatic support arrangement, wherein both hydrostatic support arrangements include the large area support and the small area support, wherein each of the large area support is fluidly connected to one fluid port of the machine in such a way, that at the determined rotation direction of the machine, the large area support of the hydrostatic support arrangement on the side, where a higher piston forces act on the displacement adjustment plate, is connected to a high pressure fluid port of the machine while the large area support of the other hydrostatic support is fluidly connected with a low pressure fluid port of the machine.

    7. The axial piston machine of claim 6, wherein the smaller area supports of the first and second hydrostatic support arrangements are each connected through a fluid channel with both the high pressure fluid port and the low pressure fluid port of the machine via two one way valves, wherein the direction of a one way valves is such that each of the small area supports is continuously fluidly connected with the fluid port with the higher pressure.

    8. The axial piston machine of claim 1, wherein the fluid pressure in the low pressure fluid port is smaller than the fluid pressure in the high pressure fluid port.

    9. The axial piston machine of claim 1, wherein in case the machine is a pump, the high pressure fluid port is connected to the fluid delivery port of the pump and in case the machine is a motor, the high pressure fluid port is connected to the fluid pressure line which is delivering fluid to the motor.

    10. The axial piston machine of claim 1, wherein the machine is a pump and the low pressure fluid port is connected to a fluid suction port of the pump.

    11. The axial piston machine of claim 1, wherein at least one hydrostatic support arrangement on one side of the pivotable displacement adjustment plate includes the large area support in the form of a ring and the small area support which is located inside the ring.

    12. The axial piston machine of claim 1, wherein the axial piston machine is a motor and the low pressure fluid port is connected to the fluid pressure port which is leading fluid away from the motor.

    Description

    BRIEF DESCRIPTION OF THE FIGURES

    [0028] FIG. 1 schematically shows a sectional view of an axial piston machine of the presently proposed type including a pivotable displacement adjustment plate.

    [0029] FIG. 2 schematically shows a detail of a displacement adjustment plate for an axial piston machine of the presently proposed type according to a first embodiment, the displacement adjustment plate including large area hydrostatic supports and small area hydrostatic supports on both sides of the plate.

    [0030] FIG. 3 schematically shows fluid connections of the support areas of the displacement adjustment plate of FIG. 2.

    [0031] FIG. 4 schematically shows an axial piston machine of the presently proposed type including the displacement adjustment plate of FIGS. 2 and 3 and fluid connections between hydrostatic support arrangements of the plate and fluid ports of the machine.

    [0032] FIG. 5 schematically shows a 3-dimensional view of the axial piston machine of FIG. 1 in a transparent representation.

    [0033] FIG. 6 schematically shows details of a displacement adjustment plate for an axial piston machine of the presently proposed type according to a second embodiment, with fluid connections between support areas of the plate and fluid ports of the machine as the machine rotates in a first rotational direction.

    [0034] FIG. 7 schematically shows details of the displacement adjustment plate of FIG. 6 with fluid connections between support areas of the plate and fluid ports of the machine as the machine rotates in a second rotational direction.

    [0035] FIG. 8 schematically shows an axial piston machine of the presently proposed type including the displacement adjustment plate of FIGS. 6 and 7 and fluid connections between hydrostatic support arrangements of the plate and fluid ports of the machine.

    [0036] FIG. 9 schematically shows a further embodiment of an axial piston machine of the presently proposed type wherein fluid connections between fluid ports of the machine and the hydrostatic supports of the displacement adjustment plate extending through a casing of the machine.

    DETAILED DESCRIPTION

    [0037] FIG. 1 shows a cross-sectional view of an axial piston machine 100 of the presently proposed type such as an axial piston pump, such as a bidirectional axial piston pump. A displacement adjustment plate 1 of the machine 100 has two transversely aligned supports in the cross-sectional shape of a semicircle (not shown in FIG. 1). A displacement adjustment plate of the presently proposed type including such supports is shown in FIG. 2. Here and in all of the following recurring features depicted in different figures are designated with the same reference signs. The two support arrangements 4, 6 and 5, 7 on the two sides of the displacement adjustment plate 1 (left and right in FIG. 2) define or determine a pivot axis 2 of the plate 1. The pivot angle of the plate 1 determines the variation of the stroke of the pistons 3 and therefore of the pumping volume of each single piston and, thereby, the pumping power. As can be seen in FIG. 2, recesses are formed in the cylindrical or arc-shaped support surfaces of the displacement adjustment plate 1. These recesses may be filled with a pressurized fluid such as oil. The fluid may circulate between the support surfaces of the displacement adjustment plate 1 and corresponding counter-surfaces of a support element (not shown) which may be rigidly connected with a housing of the machine 100, for example. Together, the support surfaces of the displacement adjustment plate 1 and the counter-surfaces of the support element form hydrostatic bearings or hydrostatic support arrangements which provide lubrication to the support surfaces and which reduce friction between the support surfaces and the corresponding counter-surfaces of the support element.

    [0038] FIG. 2 shows a displacement adjustment plate 1 where both hydrostatic support arrangements 4, 6 and 5, 7 disposed on opposite sides of the plate 1 along the pivot axis 2 include a first small push area or small area support 6, 7 and a second large push area or large area support 4, 5. For instance, FIG. 2 shows two oval or ring-shaped large area supports 4, 5 on the two sides 24, 25 of the plate 1 and two small area supports 6, 7. Here, the small area supports 6, 7 are disposed or located inside the ring-shaped large area supports 4, 5. The small area supports 6, 7 each cover a smaller area than each of the large area supports 4, 5. Each of the supports 4, 5, 6, 7 includes one or more recesses which are fluidly connected with channels configured to deliver a fluid such as oil to the supports 4, 5, 6, 7.

    [0039] In the embodiment of FIG. 2, each of the small area supports 6, 7 on each of the two sides 24, 25 of the plate 1 may be fluidly disconnected or disconnectable from the large area support 4, 5 on the same side of the plate 1, respectively. In another embodiment, small and large area supports on the same side of the plate 1 may under certain conditions be fluidly connected or connectable to each other, for example by fluidly connecting both with a high pressure port of the machine.

    [0040] In this way, on one or both sides 24, 25 of the plate 1, two supports may be provided with a high or low pressure fluid and their effect may be added or not based on a current operating condition, for example based on values of the forces exerted on each of the sides 24, 25 of the plate 1 by the rotating pistons. These forces typically depend on the pivot angle of the plate 1 with respect to the pivot axis 2, on the rotation speed of the pump and on the direction of rotation. Therefore, depending on the direction of rotation of the pump each of the supports on both sides 24, 25 of the plate 1 can be selectively fluidly connected with a high pressure fluid port or with a low pressure fluid port of the pump. For instance, the high pressure fluid port may be connectable or may be connected to the fluid delivery port of the pump, and the low pressure fluid port may be connectable or may be connected to the suction port of the pump. This solution allows for the connection of a first fluid port 11 of the machine to a first support and for the connection of a second fluid port 12 of the machine to a second support to select the large area support on the side of the pistons under pressure and the small area support on the side where the pistons are in a suction function, allowing to continually pressurize the correct support which counterbalances the forces of the pistons.

    [0041] FIG. 1 illustrates that hydraulic fluid (e.g., oil) may be delivered to one or more area supports on one side or on both sides of the displacement adjustment plate 1 via a first fluid port 11 on the upper side of the machine 100, for example through a stationary adjustment piston 8 and through a joint 10 hinged on the displacement adjustment plate 1. And hydraulic fluid may be delivered to one or more area supports on the other side or on both sides of the displacement adjustment plate 1 via a second fluid port 12 of the machine 100 and through a stationary adjustment piston 9. Depending on a current mode of operation and on a rotation direction of the machine 100, each of the first and second fluid ports 11, 12 of the machine 100 may constitute a high pressure port or a low pressure port. Consequently, the large area and small area supports on selected sides of the displacement adjustment plate 1 may be selectively provided with high and low pressure fluid.

    [0042] The embodiment of the machine 100 depicted in FIGS. 2, 3, 4 and 5 allows fluidly connecting the first fluid port 11 to the small area support 7 on the first side 24 of the plate 1 and to the large area support 4 on the second side 25 of the plate 1 via fluid channels 13, 14, 15 extending through the plate 1, and fluidly connecting the second fluid port 12 to the large area support 5 on the first side 24 of the plate 1 and to the small area support 6 on the second side 25 of the plate 1 via fluid channels 16, 17, 18 extending through the plate 1. In this manner, the large area support on the side of the plate 1 which has to withstand larger forces and the small area support on the side of the plate 1 subject to smaller forces may at all times be connected to the one of the fluid ports 11, 12 under high fluid pressure. For example, as shown in FIGS. 2 and 3, high pressure fluid from the first fluid port 11 may be delivered to the large area support 4 on the second side 25 of the plate 1 and to the small area support 7 on the first side 24 of the plate 1, for example via the stationary adjustment piston 8 and the joint 10 depicted in FIG. 1, and via the channels 13, 14, 15. And at the same time, low pressure fluid from the second fluid port 12 may be delivered to the large area support 5 on the first side 24 of the plate 1 and to the small area support 6 on the second side 25 of the plate 1, for example via the stationary adjustment piston 9 depicted in FIG. 1, and via the channels 16, 17, 18.

    [0043] As shown in FIG. 1, the axial piston machine 100 may include a pilot chamber 70 and a pilot spool 19 received or at least partially received within the pilot chamber 70. The pilot spool 19 may be moved in parallel to the rotation axis of the machine by varying a hydrostatic pressure inside the pilot chamber 70, thereby actuating the displacement adjustment plate 1 and changing a pivot angle or tilt angle of the plate 1 with respect to the pivot axis 2 via the adjustment piston 9. In the machine 100 depicted in FIG. 1, the pilot spool 19 has recess or indentation 60 formed in a surface of the pilot spool 19 that extends parallel to the axis of rotation of the machine. The recess or indentation 60 may have an annular shape, for example. The recess or indentation 60 may form a chamber such as an annular chamber in between the spool 19 and a portion of a housing or casing of the machine 100, for example. The second fluid port 12 may be fluidly connected or connectable to one or more of the area supports 4, 5, 6, 7 of the plate 1 via the recess or indentation 60 formed in the surface of the pilot spool 19, via a channel 61 that extends through the pilot spool 19 and ends in the recess or indentation 60, and via a channel 61 that extends through the adjustment piston 9. The stationary adjustment piston 9 and the pilot spool 19 may be connected by means of a spherical joint 20 which may be locked by means of a threaded ring nut 21 and a sealing ring made of PTFE or bronze, for example. This solution allows reducing the leakage of oil under pressure and any detachment of the adjustment piston 9 from the pilot spool 19 during displacement variation phases.

    [0044] FIG. 4 schematically shows a schematic of the machine 100 of FIG. 1 including a shaft 22 which is fixedly connected to a barrel or cylinder block 23 in which the axial pistons 3 are configured to move back and forth when the barrel or cylinder block 23 rotates around a rotation axis defined by the shaft 22. Fluid channels 13, 14, 15 fluidly connect the large area support 4 on the second side 25 of the displacement adjustment plate 1 and the small area support 7 on the first side 24 of the displacement adjustment plate 1 with each other and with the first fluid port 11. And fluid channels 16, 17, 18 fluidly connect the large area support 5 on the first side 24 of the displacement adjustment plate 1 and the small area support 6 on the second side 25 of the displacement adjustment plate 1 with each other and with the second fluid port 12.

    [0045] Depending on the direction of rotation of the machine 100, high fluid pressure may be selectively applied either to the large area support 5 on the first side 24 of the plate 1, or to the large area support 4 on the second side 25 of the plate 1. In FIG. 4, the inclined surface on the side of the plate 1 facing the barrel or cylinder block 23 schematically indicates the direction in which the pistons compress the cylinder volume and in which the forces exerted on the plate 1 increase, resulting in the delivery of high pressure fluid to the large area support 5 on the first side 24 of the plate 1 and to the small area support 6 on the second side 25 of the plate 1.

    [0046] FIGS. 6 and 7 depict another embodiment of the displacement adjustment plate 1 including two unidirectional or one-way valves 26, 27, and FIG. 8 shows a schematic of an axial piston machine 200 including the displacement adjustment plate 1 of FIGS. 6 and 7. The valves 26, 27 allow delivering high pressure fluid to a large area support on one side of the displacement adjustment plate 1 to counteract the intense forces exerted by the pistons on this side of the plate 1 and, at the same time, the valves 26, 27 allow delivering high pressure fluid to the small area support on the same side and to the small area support on the other side of the plate 1, while the large area support on the other side is provided only with a low pressure fluid. In FIGS. 6 and 7, arrows 26a and 27a designate the directions in which fluid can pass through the unidirectional valves 26, 27.

    [0047] The plate 1 according to FIG. 6 includes a fluid channel 28 fluidly connecting the first fluid port 11 to the large area support 4, and a fluid channel 29 selectively fluidly connecting the first fluid port 11 to the small area support 7 via the one-way valve 26. The one-way valve 26 is configured to allow fluid to flow through the one-way valve 26 from the first fluid port 11 of the machine 200 to the small area support 7 and to block a flow of fluid through the one-way valve 26 from the small area support 7 to the first fluid port 11. The plate 1 according to FIG. 6 further includes a fluid channel 32 fluidly connecting the second fluid port 12 of the machine 200 to the large area support 5, and a fluid channel 31 selectively fluidly connecting the second fluid port 12 to the small area support 6 via the one-way valve 27. The one-way valve 27 is configured to allow fluid to flow through the one-way valve 27 from the second fluid port 12 to the small area support 6 and to block a flow of fluid through the one-way valve 27 from the small area support 6 to the second fluid port 12. The plate 1 according to FIG. 6 further includes a fluid channel 30 fluidly connecting or permanently fluidly connecting the small area supports 4 and 7 on opposing sides of the plate 1.

    [0048] In FIG. 6, the first fluid port 11 functions as the high pressure fluid port of the machine 200 according to FIG. 8, and the second fluid port 12 functions as the low pressure fluid port of the machine 200 according to FIG. 8. In FIG. 6, high pressure fluid can flow from the first fluid port 11 to the large area support 4 via the channel 28, and to the small area support 7 via the valve 26 in the direction indicated at 26a and via the channel 29. From there, the high pressure fluid flows through the channels 30 and 31 to the small area support 6. The small area support 6 is located on the same side of the displacement adjustment plate 1 as the large area support 4. The flow from channel 30 to channel 32 and further to the second large area support 5 is blocked by the one-way valve 27. The large area support 5 is fluidly connected to the low pressure port 12 of the machine. In this way, the small area and large area supports 4, 6 on one side of the plate 1 are fluidly connected to the high pressure fluid port 11. On the other hand, the small area support 7 on the other side of the plate 1 fluidly connected to the high pressure fluid port 11 may guarantee the minimal support demanded for lubrication on the side of the plate 1 where the smaller piston forces are exerted.

    [0049] In case the rotation direction of the machine (e.g., pump) is reversed, as shown in FIG. 7, the second fluid port 12 functions as the high pressure fluid port, and the first fluid port 11 functions as the low pressure fluid port. The high pressure second fluid port 12 delivers high pressure fluid to the small area support 6 via the one-way valve 27 and the channel 31, to the large area support 5 via the channel 32, and to the small area support 7 via the one-way valve 27 and the channel 30. Delivery of high pressure fluid to the other large area support 4 is blocked by the valve 26. The large area support 4 is fluidly connected to the low pressure port 11 via the channel 28. In this way, the small area and large area supports 5, 7 on one side of the plate 1 are fluidly connected to the high pressure fluid port 12. On the other hand, the small area support 6 on the other side of the plate 1 fluidly connected to the high pressure fluid port 12 may guarantee the minimal support demanded for lubrication on the side of the plate 1 where the smaller piston forces are exerted.

    [0050] FIG. 9 shows another axial piston machine 300 of the presently proposed type. The machine 300 includes fluid channels 40, 41 extending through a housing or casing 33 of the machine 300. The fluid channel 40 fluidly connects the first fluid port 11 with a first hydrostatic support arrangement 42 on a first side of the displacement adjustment plate 1, such as with a fixed bearing surface of the first hydrostatic support arrangement 42 on which the first side of the pivotable plate 1 is supported and which may be rigidly connected to the housing or casing 33. And the fluid channel 41 fluidly connects the second fluid port 12 with a second hydrostatic support arrangement 43 on a second side of the displacement adjustment plate 1 opposite the first side, such as with a fixed bearing surface of the second hydrostatic support arrangement 43 on which the second side of the pivotable plate 1 is supported and which may be rigidly connected to the housing or casing 33.

    [0051] FIGS. 1-9 show example configurations with relative positioning of the various components. Further, FIGS. 1-3, 5-7, and 9 are drawn approximately to scale, although other relative component dimensions may be used, in other embodiments. If shown directly contacting each other, or directly coupled, then such elements may be referred to as directly contacting or directly coupled, respectively, at least in one example. Similarly, elements shown contiguous or adjacent to one another may be contiguous or adjacent to each other, respectively, at least in one example. As an example, components laying in face-sharing contact with each other may be referred to as in face-sharing contact. As another example, elements positioned apart from each other with only a space there-between and no other components may be referred to as such, in at least one example. As yet another example, elements shown above/below one another, at opposite sides to one another, or to the left/right of one another may be referred to as such, relative to one another. Further, as shown in the figures, a topmost element or point of element may be referred to as a “top” of the component and a bottommost element or point of the element may be referred to as a “bottom” of the component, in at least one example. As used herein, top/bottom, upper/lower, above/below, may be relative to a vertical axis of the figures and used to describe positioning of elements of the figures relative to one another. As such, elements shown above other elements are positioned vertically above the other elements, in one example. As yet another example, shapes of the elements depicted within the figures may be referred to as having those shapes (e.g., such as being circular, straight, planar, curved, rounded, chamfered, angled, or the like). Further, elements shown intersecting one another may be referred to as intersecting elements or intersecting one another, in at least one example. Further still, an element shown within another element or shown outside of another element may be referred as such, in one example.

    [0052] Throughout this specification relative language such as the words “approximately” may be used. Unless otherwise specified or described, this language seeks to incorporate at least 5% variability to the specified number or range. That variability may be plus 5% or negative 5% of the particular number specified.

    [0053] The foregoing description is considered as illustrative only of the principles of the described embodiments. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the described embodiments to the exact construction and processes shown and described herein. Accordingly, all suitable modifications and equivalents may be considered as falling within the scope of the described embodiments as defined by the claims which follow.