IMAGING APPARATUS FOR ENDOSCOPE AND METHOD OF MANUFACTURING SAME
20230068975 · 2023-03-02
Inventors
- NAKAE NAKAMURA (Tenri City, JP)
- Nobuaki ASAYAMA (Tenri City, JP)
- Tadahiko SATO (Tenri City, JP)
- Yan QIAN (Tenri City, JP)
Cpc classification
H04N23/55
ELECTRICITY
A61B1/05
HUMAN NECESSITIES
H04N23/555
ELECTRICITY
A61B1/07
HUMAN NECESSITIES
International classification
A61B1/00
HUMAN NECESSITIES
A61B1/07
HUMAN NECESSITIES
Abstract
An imaging apparatus for an endoscope includes: a lens; an image sensor configured to capture an image via the lens; a light blocking portion provided covering the lens and the image sensor; a light source provided near the light blocking portion; and a light guide portion provided covering the light blocking portion and the light source and configured to guide light from the light source. The light blocking portion is provided so as to prevent the light from the light source from being incident on the lens and the image sensor. An end face of the lens is arranged at a position further recessed than at least an end face of the light blocking portion.
Claims
1. An imaging apparatus for an endoscope comprising: a lens; an image sensor configured to capture an image via the lens; a light blocking portion provided covering the lens and the image sensor; a light source provided near the light blocking portion; and a light guide portion provided covering the light blocking portion and the light source and configured to guide light from the light source, wherein the light blocking portion is provided so as to prevent the light from the light source from being incident on the lens and the image sensor, and an end face of the lens is arranged at a position further recessed than at least an end face of the light blocking portion.
2. The imaging apparatus for an endoscope according to claim 1, further comprising: an outer frame provided covering the light guide portion.
3. The imaging apparatus for an endoscope according to claim 1, wherein the end face of the lens is arranged at a position more recessed than at least the end face of the light blocking portion and an end face of the light guide portion.
4. The imaging apparatus for an endoscope according to claim 1, wherein the light blocking portion is a heat shrink tube.
5. The imaging apparatus for an endoscope according to claim 1, wherein the light guide portion is a UV-curing resin.
6. A method of manufacturing an imaging apparatus for an endoscope, the method comprising: attaching a light blocking portion so as to cover a lens and an image sensor configured to capture an image via the lens; forming an outer frame surrounding the light blocking portion; injecting a resin into the outer frame; inserting a light source into the resin injected between the outer frame and the light blocking portion; and curing the resin to form a light guide portion, wherein an end face of the lens is arranged at a position more recessed than at least an end face of the light blocking portion.
7. The method of manufacturing an imaging apparatus for an endoscope according to claim 6, further comprising: removing the outer frame.
8. The method of manufacturing an imaging apparatus for an endoscope according to claim 6, wherein the end face of the lens is arranged at a position more recessed than at least the end face of the light blocking portion and as end face of the light guide portion.
9. The method of manufacturing an imaging apparatus for an endoscope according to claim 6, wherein attaching the light blocking portion includes inserting the lens and the image sensor into a heat shrink tube, and heating the heat shrink tube to form the light blocking portion.
10. The method of manufacturing an imaging apparatus for an endoscope according to claim 6, wherein injecting the resin into the outer frame includes injecting the resin in a state where the end face of the light blocking portion and a first end face of the outer frame are disposed on the same plane.
11. The method of manufacturing an imaging apparatus for an endoscope according to claim 10, wherein the end face of the light blocking portion and the first end face of the outer frame are disposed on the same plane by affixing the end face of the light blocking portion and the first end face of the outer frame to an adhesive sheet.
12. The method of manufacturing an imaging apparatus for an endoscope according to claim 6, wherein injecting the resin into the outer frame includes injecting a UV-curing resin into the outer frame, and curing the resin includes curing the UV-curing resin by ng the UV-curing resin with UV.
13. A method of manufacturing an imaging apparatus for an endoscope, the method comprising: attaching a light blocking portion so as to cover a lens and an image sensor configured to capture an image via the lens; fixing and positioning the 1 g blocking portion and a light source to an outer frame member configured to surround the light blocking portion; forming the outer frame; injecting resin into the outer frame; and curing the resin to form a light guide portion, wherein an end face of the lens is arranged at a position more recessed than at least an end face of the light blocking portion.
14. The method of manufacturing an imaging apparatus for an endoscope according to claim 13, further comprising: removing the outer frame.
15. The method of manufacturing as imaging apparatus for an endoscope according to claim 13, wherein the end face of the lens is arranged at a position more recessed than at least the end face of the light blocking portion and an end face of the light guide portion.
16. The method of manufacturing as imaging apparatus for an endoscope according to claim 13, wherein attaching the light blocking portion includes inserting the lens and the image sensor into a heat shrink tube, and heating the heat shrink tube to form the light blocking portion.
17. The method of manufacturing an imaging apparatus for an endoscope according to claim 13, wherein injecting the resin into the outer frame includes injecting the resin in a state where the end face of the light blocking portion and a first end face of the outer frame are disposed on the same plane.
18. The method of manufacturing an imaging apparatus for an endoscope according to claim 17, wherein the end face of the light blocking portion and the first end face of the outer frame are disposed on the same plane by affixing the end face of the light blocking portion and the first end face of the outer frame to an adhesive sheet.
19. The method of manufacturing an imaging apparatus for an endoscope according to claim 13, wherein injecting the resin into the outer frame includes injecting a UV-curing resin into the outer frame, and curing the resin includes curing the UV-curing resin by irradiating the UV-curing resin with UV.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
First Embodiment
[0032] An embodiment of the disclosure will be described in detail below. Note that for the sake of convenience of description, identical members are given the same reference signs, and the names and functions thereof are the same. Thus, detailed descriptions will not be repeated for the components.
Configuration Example of imaging Apparatus 1 for Endoscope
[0033]
[0034] The area around a lens 11 is covered by a light blocking portion 12 that blocks light from a night source. The area around the light blocking portion 12 is covered by a light guide portion 13 that guides the light from the light source. The light guide portion 13 formed of a transparent material such as a transparent resin Further, the area around the light guide portion 13 is covered by an outer frame 14. The outer frame 14 is formed of a member that poses no danger to the human body. The outer frame 14 may also be formed using an opaque material, or may be formed using a transparent material so that the light from the light source is also irradiated in a side surface direction.
[0035]
[0036] The lens 11 and an image sensor 22 are provided inside the light blocking portion 12. A cable 16 for inputting/outputting a signal or the like is connected to the image sensor 22 provided inside the light blocking portion 12. The image sensor 22 captures an image via the lens 11 and outputs the captured image data to an external device via the cable 16.
[0037]
[0038] By arranging the end face of the lens 11 at a lower position (recessed position) than the end face of the light blocking portion 12 and the end face of the light guide portion 13 in the vicinity of the lens 11, the end face of the lens 11 can be prevented from being damaged or dirtied by coming into contact with an instrument or the like at the time of manufacturing or use.
Method of Manufacturing Imaging Apparatus 1 for Endoscope
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[0040]
[0041] Subsequently, as illustrated in the perspective view at the top of
[0042] As illustrated in the perspective view at the top of
[0043] Subsequently, as shown in the flowchart of
[0044]
[0045] Subsequently, as shown in the flowchart of
[0046] As illustrated in the perspective view at the top of
[0047] As illustrated in the perspective view at the top of
[0048] Subsequently, as shown in the flowchart of
[0049] Subsequently, as shown in the flowchart of
[0050] As illustrated in
[0051] Subsequently, as shown in the flowchart of
Effects of Imaging Apparatus 1 for an Endoscope
[0052] As described above, in the imaging apparatus 1 for an endoscope according to the present embodiment, because the end face of the lens 11 is arranged at a lower position (recessed position) than the end face of the light blocking portion 12 and the end face of the light guide portion 13 in the vicinity of the lens 11, the end face of the lens 11 can be prevented from being damaged or dirtied due to contact with an instrument or the like at the time of manufacture or use.
[0053] With the lens 11 and the image sensor 22 inserted into the light blocking portion 12, hot air is applied to the light blocking portion 12 to form the light blocking portion 12. Therefore, the light blocking portion 12 can be easily formed along the external shape of the lens 11 and the image sensor 22.
[0054] In addition, since the outer frame 14 is formed by folding a sheet-shaped member, there is no need to use a metal material or a casting mold, reducing costs.
[0055] Further, the UV-curing resin 33 does not leak to the outside because the outer frame 14 is fixed to the UV adhesive sheet 31. In addition, the UV-curing resin 33 does not adhere to the end face of the lens 11 because the light blocking portion 12 is also fixed to the UV adhesive sheet 31.
[0056] Since positioning is performed while the light sources 21 and the lead wires 15 are inserted into the UV-curing resin 33 injected into the outer frame 14 (state before the UV-curing resin 33 is cured), position adjustment of the light sources 21 and other components can be easily performed. Further, appearance defects can be easily confirmed and easily repaired.
Second Embodiment
[0057] A second embodiment of the disclosure will be described in detail below. Note that for the sake of convenience of description, identical members are given the same reference signs, and the names and functions thereof are the same. Thus, detailed descriptions will not be repeated for the components.
[0058] In the first embodiment of the disclosure, after the UV-curing resin 33 is injected into the outer frame 14, the light sources 21 and other components are inserted into the UV-curing resin 33 and positioned. In the second embodiment of the disclosure, the light sources 21 and other components are positioned when the outer frame 14 is formed.
[0059]
[0060] As illustrated in
[0061]
[0062] As described above, in the method of manufacturing the imaging apparatus 1 for an endoscope according to the present embodiment, since the UV-curing resin 33 is injected after the light blocking portion 12 and the light sources 21 are positioned at the time of forming the outer frame 14, the procedure of inserting and positioning the light sources 21 and other components into the UV-curing resin 33 can be omitted.
Third Embodiment
[0063] A third embodiment of the disclosure will be described in detail below. Note that for the sake of convenience of description, identical members are given the same reference signs, and the names and functions thereof are the same. Thus, detailed descriptions will not be repeated for the components.
[0064] In the first embodiment of the disclosure, the outer frame 14 has a rectangular shape, and two light sources 21 are provided. In the third embodiment of the disclosure, three light sources 21 are provided, and the shape of the outer frame 14 is different to a rectangle.
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[0067] As described above, in the imaging apparatus for an endoscope according to the present embodiment, for example, three light sources 21 are provided and the shape of the outer frame 14 is made to be a shape different from a rectangle. Since a strip-shaped sheet member whose shape can be easily changed is used as the outer frame 14, the external shape of the imaging apparatus for an endoscope can be easily changed according to changes to the constituent elements of the imaging apparatus for an endoscope and the intended usage.
Fourth Embodiment
[0068] A fourth embodiment of the disclosure will be described in detail below. Note that for the sake of convenience of description, identical members are given the same reference signs, and the names and functions thereof are the same. Thus, detailed descriptions will not be repeated for the components.
[0069] In the first embodiment of the disclosure, the outer frame 14 is formed of a member that poses no danger to the human body, and the outer frame 14 is not removed. The present embodiment includes a step of removing the outer frame 14 from the imaging apparatus 1 for an endoscope (S7 in
Configuration Example of Imaging Apparatus 1A for Endoscope
[0070]
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[0073] As described above, in the imaging apparatus 1A for an endoscope according to the present embodiment, the end face of the lens 11 is arranged at a lower position (recessed position) than the end face of the light blocking portion 12 and the end face of the light guide portion 13 the vicinity of the lens 11. As a result, the end face of the lens 11 can be prevented from being damaged or dirtied due to contact with an instrument or the like at the time of manufacture or use.
[0074] Further, in the present embodiment, since the outer frame is removed, it is not necessary to form the outer frame of a member that poses no danger to the human body. Therefore, the outer frame can be formed of a more inexpensive material, and costs at the time of manufacturing the imaging apparatus 1A for an endoscope can be reduced.
Supplement
[0075] An imaging apparatus for an endoscope according to a first aspect of the disclosure includes:
[0076] a lens;
[0077] an image sensor configured to capture an image via the lens;
[0078] a light blocking portion provided covering the lens and the image sensor;
[0079] a light source provided near the light blocking portion; and
[0080] a light guide portion provided covering the light blocking portion and the light source and configured to guide light from the light source,
[0081] in which the light blocking portion is provided so as to prevent the light from the light source from being incident on the lens and the image sensor, and
[0082] an end face of the lens is arranged at a posit on further recessed than at least an end face of the light blocking portion.
[0083] According to this configuration, the end face of the lens can be prevented from being damaged or dirtied due to contact with an instrument or the like at the time of manufacture or use.
[0084] An imaging apparatus for an endoscope according to a second aspect of the disclosure is the imaging apparatus for an endoscope according to the first aspect, further including an outer frame provided covering the light guide portion.
[0085] According to this configuration, since the outer frame is formed by folding a sheet-shaped member it is not necessary to use a metal material or a casting mold, making it possible to reduce costs.
[0086] An imaging apparatus for an endoscope according to a third aspect of the disclosure is the imaging apparatus for an endoscope according to the first or second aspect, in which the end face of the lens is arranged at a position more recessed than at least the end face of the light blocking portion and an end face of the light guide portion.
[0087] According to this configuration, the end face of the lens can be prevented from being damaged or dirtied due to contact with an instrument or the like at the time of manufacture or use.
[0088] An imaging apparatus for an endoscope according to a fourth aspect of the disclosure is the imaging apparatus for an endoscope according to any one of the first to third aspects, in which the light blocking portion is a heat shrink tube.
[0089] According to this configuration, the light blocking portion can be easily formed along the external shape of the lens and the image sensor.
[0090] An imaging apparatus for an endoscope according to a fifth aspect of the disclosure is the imaging apparatus for an endoscope according to any one of the first to fourth aspects, in which the light guide portion is a UV-curing resin.
[0091] According to this configuration, the position of the light source or the like can be easily adjusted. Further, appearance defects can be easily confirmed and easily repaired.
[0092] A method of manufacturing an imaging apparatus for an endoscope according to a sixth aspect of the disclosure includes:
[0093] attaching a blocking portion so as to cover a lens and an image sensor configured to capture an image via the lens;
[0094] forming an outer frame surrounding the light blocking portion;
[0095] injecting resin into the outer frame;
[0096] inserting a light source into the resin injected between the outer frame and the light blocking portion; and
[0097] curing the resin to form a light guide portion,
[0098] wherein an end face of the lens is arranged at a position more recessed than at least an end face of the light blocking portion.
[0099] According to this configuration, the end face of the lens can be prevented from being damaged or dirtied due to contact with an instrument or the like at the time of manufacture or use.
[0100] A method of manufacturing an imaging apparatus for an endoscope according to a seventh aspect of the disclosure includes:
[0101] attaching a light blocking portion so as to cover a lens and an image sensor configured to capture an image via the lens;
[0102] fixing and positioning the light blocking portion and a light source to an outer frame member configured to surround the light blocking portion;
[0103] forming the outer frame;
[0104] injecting a resin into the outer frame; and
[0105] curing the resin to form a light guide portion,
[0106] wherein an end face of the lens is arranged at a position more recessed than at least an end face of the light blocking portion.
[0107] A method or manufacturing an imaging apparatus for an endoscope according to an eighth aspect of the disclosure is the method of manufacturing an imaging apparatus for an endoscope according to the sixth or seventh aspect, in which the method of manufacturing further includes removing the outer frame.
[0108] According to this configuration, the outer frame can be configured of a less expensive material, making it possible to reduce costs at the time of manufacturing the imaging apparatus for an endoscope.
[0109] A method of manufacturing an imaging apparatus an endoscope according to a ninth aspect of the disclosure is the method of manufacturing an imaging apparatus for an endoscope according to any one of the sixth to eighth aspects, in which the end face of the lens is disposed at a position more recessed than at least the end race of the light blocking portion and an end face of the light guide portion.
[0110] According to this configuration, the end face of the lens can be prevented from being damaged or dirtied due to contact with an instrument or the like at the time of manufacture or use.
[0111] A method of manufacturing an imaging apparatus for an endoscope according to a tenth aspect of the disclosure is the method of manufacturing an imaging apparatus for an endoscope according to any one of the sixth to ninth aspects, in which attaching the light blocking portion includes inserting the lens and the image sensor into a heat shrink tube, and heating the heat shrink tube to form the light blocking portion.
[0112] According to this configuration, the light blocking portion can be easily formed along, the external shape of the lens and the image sensor.
[0113] A method of manufacturing an imaging apparatus for an endoscope according to an eleventh aspect of the disclosure is the method of manufacturing an imaging apparatus for an endoscope according to any one of the sixth to tenth aspects, in which injecting the resin in the outer frame includes injecting the resin in a state where the end face of the light blocking portion and a first end face of the outer frame are disposed on the same plane.
[0114] A method of manufacturing an imaging apparatus for an endoscope according to a twelfth aspect of the disclosure is the method of manufacturing an imaging apparatus for an endoscope according to the eleventh aspect, in which the end face of the light blocking portion and the first end face of the outer frame are disposed on the same plane by affixing the end face of the light blocking portion and the first end face of the outer frame to an adhesive sheet.
[0115] A method of manufacturing an imaging apparatus for an endoscope according to a thirteenth aspect of the disclosure is the method of manufacturing an imaging apparatus for an endoscope according to any one of the sixth to twelfth aspects, in which injecting the resin into the outer frame includes injecting a UV-curing resin into the outer frame, and curing the resin includes curing the UV-curing resin by irradiating the UV-curing resin with UV.
[0116] According to this configuration, the position of the light source or the like can be easily adjusted. Further, appearance defects can be easily confirmed and easily repaired.
[0117] The disclosure is not limited to each of the above-described embodiments. Various modifications are possible within the scope of the claims. An embodiment obtained by appropriately combining technical elements each disclosed in different embodiments falls also within the technical scope of the disclosure. Furthermore, technical elements disclosed in the respective embodiments may be combined to provide a new technical feature.
[0118] While there have been described what are at present considered to be certain embodiments of the invention, it will be understood that various modifications may be made thereto, and it is intended that the appended claims cover all such modifications as fall within the true spirit and scope of the invention.