RECONFIGURABLE SKI BASE EDGE SHARPENING SYSTEM
20250162096 ยท 2025-05-22
Inventors
Cpc classification
International classification
Abstract
An edge sharpening device comprises an electric motor housed by a housing. A motor shaft extends from the electric motor and is rotatable by the electric motor about a rotation axis. The motor shaft is configured to secure an abrasive wheel. The housing comprises a housing base configured to alternately secure a first base adapter and a second base adapter. The first base adapter comprises an angle plate that is configured to interface with a surface of a material comprising an edge to configure the abrasive wheel to contact a side bevel of the edge in accordance with a side bevel sharpening angle. The second base adapter comprises a base bevel adapter that is configured to interface with the surface of the material comprising the edge to configure the abrasive wheel to contact a base bevel of the edge in accordance with a base bevel sharpening angle.
Claims
1. An edge sharpening device, comprising: an electric motor housed by a housing, wherein a motor shaft extends from the electric motor and is rotatable by the electric motor about a rotation axis, the motor shaft being configured to secure an abrasive wheel, the housing comprising: a housing base configured to alternately secure a first base adapter and a second base adapter, wherein the first base adapter comprises an angle plate that is configured to interface with a surface of a material comprising an edge to configure the abrasive wheel to contact a side bevel of the edge in accordance with a side bevel sharpening angle, and wherein the second base adapter comprises a base bevel adapter that is configured to interface with the surface of the material comprising the edge to configure the abrasive wheel to contact a base bevel of the edge in accordance with a base bevel sharpening angle.
2. The edge sharpening device of claim 1, wherein the electric motor is configured to translate within the housing along a translation axis.
3. The edge sharpening device of claim 2, wherein the edge sharpening device further comprises a first spring positioned between the electric motor and a spring seat of the housing to bias the abrasive wheel in a first direction along the translation axis when the angle plate is secured by the housing base.
4. The edge sharpening device of claim 3, wherein the edge sharpening device further comprises a second spring configured to bias the abrasive wheel in a second direction along the translation axis when the base bevel adapter is secured by the housing base and when the first spring is compressed via a switching system.
5. The edge sharpening device of claim 3, wherein the edge sharpening device further comprises a spring lever that is pivotally connected to the housing and that is positioned at least partially between the electric motor and the spring seat of the housing, wherein the spring lever comprises a first opening through which the motor shaft extends, and wherein the spring lever comprises a first spring seat that receives the first spring to facilitate biasing of the abrasive wheel in the first direction along the translation axis when the angle plate is secured by the housing base.
6. The edge sharpening device of claim 5, wherein the angle plate comprises a trough configured to receive a lever arm of the spring lever when the angle plate is secured by the housing base, wherein the trough permits pivotal movement of the lever arm within the trough.
7. The edge sharpening device of claim 6, wherein the base bevel adapter comprises a catch configured to engage with and pivot the lever arm of the spring lever to cause the spring lever to compress the first spring between the spring seat of the housing and the first spring seat of the spring lever to prevent the first spring from biasing the abrasive wheel in the first direction when the base bevel adapter is secured by the housing base.
8. The edge sharpening device of claim 7, wherein the edge sharpening device further comprises a second spring configured to bias the abrasive wheel in a second direction along the translation axis when the base bevel adapter is secured by the housing base.
9. The edge sharpening device of claim 8, wherein the second spring is configured to maintain a rest state when the angle plate is secured by the housing base.
10. The edge sharpening device of claim 8, wherein the second spring is positioned between a second spring seat of the spring lever and a spring seat of the electric motor.
11. The edge sharpening device of claim 10, wherein the spring seat of the electric motor is positioned on an auxiliary shaft of the electric motor that extends through a second opening in the spring lever.
12. The edge sharpening device of claim 8, wherein the abrasive wheel comprises an abrasive side and a non-abrasive side, or wherein the abrasive wheel comprises two abrasive sides.
13. The edge sharpening device of claim 12, wherein the abrasive wheel comprises the abrasive side and the non-abrasive side, and wherein the abrasive wheel is reversibly connectable to the motor shaft to enable the abrasive side to face the first direction when the angle plate is secured by the housing base and to enable the abrasive side to face the second direction when the base bevel adapter is secured by the housing base.
14. An edge sharpening system, comprising: an electric motor, wherein a motor shaft extends from the electric motor and is rotatable by the electric motor about a rotation axis; an abrasive wheel that is connectable to the motor shaft; a housing that houses the electric motor, the housing comprising a housing base configured to alternately secure a first base adapter and a second base adapter; the first base adapter, wherein the first base adapter comprises an angle plate that is configured to interface with a surface of a material comprising an edge to configure the abrasive wheel to contact a side bevel of the edge in accordance with a side bevel sharpening angle; and the second base adapter, wherein the second base adapter comprises a base bevel adapter that is configured to interface with the surface of the material comprising the edge to configure the abrasive wheel to contact a base bevel of the edge in accordance with a base bevel sharpening angle.
15. The edge sharpening system of claim 14, wherein the edge sharpening system is configurable to operate in a side bevel sharpening configuration, wherein the side bevel sharpening configuration comprises the angle plate secured the housing base.
16. The edge sharpening system of claim 15, wherein the edge sharpening system comprises a plurality of angle plates, wherein the housing base is configured to secure any of the plurality of angle plates, and wherein each angle plate of the plurality of angle plates is associated with a different side bevel sharpening angle.
17. The edge sharpening system of claim 14, wherein the edge sharpening system is configurable to operate in a base bevel sharpening configuration, wherein the base bevel sharpening configuration comprises the base bevel adapter secured to the housing base.
18. A method for configuring an edge sharpening system to operate in a base bevel sharpening configuration, the method comprising: obtaining an edge sharpening device, the edge sharpening device comprising an electric motor housed by a housing, wherein a motor shaft extends from the electric motor and is rotatable by the electric motor about a rotation axis, the motor shaft being configured to secure an abrasive wheel, the housing comprising a housing base configured to alternately secure a first base adapter and a second base adapter, wherein the first base adapter comprises an angle plate that is configured to interface with a surface of a material comprising an edge to configure the abrasive wheel to contact a side bevel of the edge in accordance with a side bevel sharpening angle, and wherein the second base adapter comprises a base bevel adapter that is configured to interface with the surface of the material comprising the edge to configure the abrasive wheel to contact a base bevel of the edge in accordance with a base bevel sharpening angle; and securing the base bevel adapter to the housing base.
19. The method of claim 18, further comprising: prior to securing the base bevel adapter to the housing base, unsecuring and removing the angle plate from the housing base; and securing the abrasive wheel to the motor shaft with an abrasive side of the abrasive wheel facing away from the electric motor.
20. The method of claim 18, wherein: the electric motor is configured to translate within the housing along a translation axis, securing the base bevel adapter to the housing base causes a catch of the base bevel adapter to engage with and pivot a lever arm of a spring lever of the edge sharpening device, pivoting the lever arm causes the spring lever to compress a first spring between a spring seat of the housing and a first spring seat of the spring lever to prevent the first spring from biasing the abrasive wheel in a first direction along the translation axis, and pivoting the lever arm causes a second spring to bias the abrasive wheel in a second direction along the translation axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Reference will be made to embodiments of the disclosure, examples of which may be illustrated in the accompanying figures. These figures are intended to be illustrative, not limiting. Although the disclosure is generally described in the context of these embodiments, it should be understood that it is not intended to limit the scope of the disclosure to these particular embodiments. Items in the figures are not necessarily drawn to scale.
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DETAILED DESCRIPTION
[0020] The disclosed subject matter relates to edge sharpening devices.
[0021] At least some disclosed embodiments are directed to a motor-driven edge sharpening system that is adapted for sharpening or tuning of the edges of ski bases. The motor can be configured to cause rotation of an abrasive wheel that can interface with the edge of a ski base to tune the edge. The abrasive wheel (and motor) can be configured to translate along an axis of the edge sharpening device and can be biased by one or more springs along the axis, enabling the abrasive wheel to maintain a desired level of contact with the edge throughout the sharpening process. The edge sharpening device can include guide bearings positioned proximate to the abrasive wheel, which can enable users to easily align the abrasive wheel with the edge and move the edge sharpening device along the full length of the edge during sharpening.
[0022] The edge sharpening device can be adaptable to operate in a side bevel sharpening configuration or a base bevel sharpening configuration. The edge sharpening device may receive an angle plate on a housing base thereof to assume the side bevel sharpening configuration. When in the side bevel sharpening configuration, the angle plate can be configured to rest on and slide across a ski base to facilitate sharpening of the side bevel of the ski base. Different angle plates may be interchangeably used to achieve different side bevel sharpening angles.
[0023] In some implementations, the motor, the angle plate, and a battery of the edge sharpening device form a vertical arrangement over the ski base during side bevel sharpening, causing the center of gravity of the edge sharpening device to be arranged over the ski base. Such a configuration can improve the balance and ease of use of the edge sharpening device to perform side bevel sharpening.
[0024] The edge sharpening device may receive a base bevel adapter on the housing base to assume the base bevel sharpening configuration. When in the base bevel sharpening configuration, the base bevel adapter can be configured for positioning on and sliding across the ski base to facilitate sharpening of the base bevel of the ski base. The base bevel can include an adjustment feature to achieve different base bevel sharpening angles.
[0025] In some instances, the abrasive wheel has an abrasive side and a non-abrasive side. The abrasive wheel can be reversed to achieve different sharpening configurations. For instance, the abrasive side of the abrasive wheel may face toward the motor in the side bevel sharpening configuration, whereas the abrasive side of the abrasive wheel may face away from the motor in the base bevel sharpening configuration. In some instances, the abrasive wheel has two abrasive sides to achieve different sharpening configurations without reversing the position of the abrasive wheel.
[0026] In some implementations, the biasing of the abrasive wheel (and motor) along the translation axis of the motor may be reversed for the different sharpening configurations. For instance, the abrasive wheel may be biased in a first direction for the side bevel sharpening configuration, whereas the abrasive wheel may be biased in an opposite, second direction for the base bevel sharpening configuration.
[0027] The angle plate(s) and the base bevel adapter may be provided in conjunction with the edge sharpening device as an edge sharpening system or kit, enabling users to readily reconfigure the edge sharpening device to sharpen different bevels of the edges of ski bases.
[0028] Additional features and aspects of an example edge sharpening device will be shown and described in more detail hereinbelow. Various features of an edge sharpening device, according to the disclosed subject matter, can achieve various benefits relative to conventional ski base edge sharpening devices, methods, and techniques. For instance, the motorized operation, the spring biasing features, and/or the alignment features (e.g., the guide bearings, the angle plates, the base bevel adapter) can enable users to easily achieve consistent sharpening over the entire edge of a ski base. Implementation of such features can thus facilitate improved performance and/or longevity of ski bases, reduce difficulties associated with maintenance of the ski base, and enable individuals to spend more time on the slopes.
Example Edge Sharpening Systems, Devices, and Components
[0029]
[0030]
[0031] The edges 102 and 104 of a ski base 100 can be regularly tuned or sharpened to maintain desirable performance of the ski base 100.
[0032] The edge sharpening device 200 of
[0033] The edge sharpening device 200 of
[0034] In some instances, the housing base 208 is able to receive and secure multiple types of base adapters, and the base adapters can be selectively removable from the housing base 208. In some implementations, base adapters for connection to a housing base 208 can take on various forms. For instance, a base adapter for an edge sharpening device 200 can comprise an angle plate (shown in
[0035] In the example of
[0036]
[0037] In some implementations, the electric motor 302 is a brushless DC motor powered by the battery 206, though other types of motors may be utilized in accordance with the disclosed subject matter.
[0038] Based on output of or a signal from the motor speed detection element, the motor controller 306 may control the voltage or current supplied to the electric motor 302. Such functionality can enable the motor controller 306 to facilitate active speed control for the electric motor 302 and abrasive wheel 204 to implement a target rotation speed for the electric motor 302 and the abrasive wheel 204. In some implementations, the target rotation speed is selected based on the diameter of the abrasive wheel 204 to achieve a desired contact speed for the abrasive wheel 204 on the edge being sharpened. For example, the target rotation speed can be within a range of about 3,000 to about 15,000 rpm, depending on the size of the abrasive wheel 204. Smaller abrasive wheel 204 diameters can be associated with higher target rotation speeds, whereas larger abrasive wheel 204 diameters can be associated with lower target rotation speeds. For the example edge sharpening device 200 of
[0039] The implementation of active speed control via the motor controller 306 can contribute to improved edge sharpening, such as by achieving consistency in sharpening parameters over the length of the edge being sharpened. The motor controller 306 can utilize various control frameworks to achieve active speed control as described above, such as proportional-integral-derivative (PID) control, model predictive control (MPC), adaptive control, state feedback control, neural network control, and/or others.
[0040] In some implementations, upon powering up of the electric motor 302 of the edge sharpening device 200, the motor controller 306 implements a high-torque start routine. Such functionality can beneficially adapt the edge sharpening device 200 for starting up with a load already present on the abrasive wheel 204. For instance, a user may position the edge sharpening device 200 on a ski base 100, bring the abrasive wheel 204 into initial contact with the side bevel 106 of the ski base 100, and continue to force the abrasive wheel 204 toward the side bevel 106 to counteract the internal biasing spring of the edge sharpening device 200 until the guide bearings 212 contact the side of the ski base 100 (or the ski of which the ski base 100 is a part) (see
[0041] Accordingly, the motor controller 306 may implement a high-torque start routine to account for the preloaded state of the abrasive wheel 204 (and electric motor 302) prior to implementing active speed control as described above. The high-torque start routine may comprise driving the electric motor 302 at a high current setting until a transition condition is satisfied. The transition condition may comprise elapsing of a predetermined time period (e.g., within a range of about 0.25 seconds to about 1.5 seconds) or reaching of the target rotation speed (referenced above) after startup. After the transition condition is satisfied, the motor controller 306 may transition to the active speed control framework discussed hereinabove to continue driving the electric motor 302 to facilitate edge sharpening.
[0042]
[0043]
[0044] In the example of
[0045]
[0046] Advantageously, under the configuration shown in
[0047] As noted above, a housing base 208 may be configured to selectively secure and disengage from base adapters, such as the angle plate 402 shown in
[0048] To secure the angle plate 402 to the housing base 208, the angle plate 402 may be advanced along the housing base 208 from a rear 606 of the housing base 208. Slots 504 (see
[0049] One will appreciate, in view of the disclosed subject matter, that other componentry for facilitating selective engagement and disengagement between a housing base 208 and various base adapters are within the scope of the present disclosure (e.g., with slots being arranged on the housing base rather than the base adapters, or with other connection schema such as magnetic connections, fastener-based connections, and/or others).
[0050] As noted above, the housing base 208 of an edge sharpening device 200 can be configured to alternately secure multiple different base adapters, such as base adapters other than the angle plate 402 shown in
[0051] Accordingly, an edge sharpening device 200 can be configured to selectively receive different angle plates to achieve different side bevel sharpening angles. In some implementations, an edge sharpening device 200 is provided (e.g., shipped) to users as an edge sharpening system with a plurality of different angle plates associated with different side bevel sharpening angles, thereby enabling users to readily reconfigure the edge sharpening device 200 for different side bevel sharpening angles.
[0052] As noted above, the housing base 208 of the edge sharpening device 200 can be configured to receive different types of base adapters other than angle plates as shown in
[0053] The base bevel adapter 802 of
[0054]
[0055] As noted above, the internal biasing or spring mechanism of the edge sharpening device 200 may be selectively switched to accommodate both side bevel sharpening configurations (where the abrasive wheel 204 is biased in a first direction) and base bevel sharpening configurations (where the abrasive wheel 204 is biased in a second, opposite direction). Under the configuration shown in
[0056] In some implementations, an edge sharpening device 200 is provided (e.g., shipped) to users as an edge sharpening system with one or more angle plates and a base bevel adapter, thereby enabling users to readily reconfigure the edge sharpening device 200 for sharpening side bevels and base bevels.
[0057]
[0058]
[0059] In the example of
[0060]
[0061] The spring lever 1012 of
[0062]
[0063] For instance,
[0064] Because of the coupling between the spring lever 1012 and the electric motor 302, the pivotal position of the spring lever 1012 shown in
[0065] The pivotal position of the spring lever 1012 as shown in
[0066] As shown in
[0067] Under the configuration shown in
[0068]
[0069] Although specific configurations of a switching system (e.g., spring lever in mechanical communication with different springs and that is actuatable by base adapters) for changing the biasing direction of the abrasive wheel have been described hereinabove with reference to the Figures, other configurations for switching systems are within the scope of the present disclosure, such as switching systems utilizing a spring lever, sliding mechanism, or rotating mechanism that is manually operated by a user to change biasing directions (e.g., the spring lever, sliding mechanism, or rotating mechanism being retainable in a second biasing direction configuration by a catch positioned to retain the spring lever, sliding mechanism, or rotating mechanism until the user releases the catch to return the spring lever, sliding mechanism, or rotating mechanism to a first biasing direction configuration).
Example Method(s)
[0070] The following discussion now refers to a number of methods and method acts that may be performed in accordance with the present disclosure. Although the method acts are discussed in a certain order and illustrated in a flow chart as occurring in a particular order, no particular ordering is required unless specifically stated, or required because an act is dependent on another act being completed prior to the act being performed. One will appreciate that certain embodiments of the present disclosure may omit one or more of the acts described herein.
[0071]
[0072] Act 1302 of flow diagram 1300 includes obtaining an edge sharpening device, the edge sharpening device comprising an electric motor housed by a housing, wherein a motor shaft extends from the electric motor and is rotatable by the electric motor about a rotation axis, the motor shaft being configured to secure an abrasive wheel, the housing comprising a housing base configured to alternately secure a first base adapter and a second base adapter, wherein the first base adapter comprises an angle plate that is configured to interface with a surface of a material comprising an edge to configure the abrasive wheel to contact a side bevel of the edge in accordance with a side bevel sharpening angle, and wherein the second base adapter comprises a base bevel adapter that is configured to interface with the surface of the material comprising the edge to configure the abrasive wheel to contact a base bevel of the edge in accordance with a base bevel sharpening angle. In some instances, the electric motor is configured to translate within the housing along a translation axis.
[0073] Act 1304 of flow diagram 1300 includes unsecuring and removing the angle plate from the housing base.
[0074] Act 1306 of flow diagram 1300 includes securing the abrasive wheel to the motor shaft with an abrasive side of the abrasive wheel facing away from the electric motor.
[0075] Act 1308 of flow diagram 1300 includes securing the base bevel adapter to the housing base. In some implementations, securing the base bevel adapter to the housing base causes a catch of the base bevel adapter to engage with and pivot a lever arm of a spring lever of the edge sharpening device. In some examples, pivoting the lever arm causes the spring lever to compress a first spring between a spring seat of the housing and a first spring seat of the spring lever to prevent the first spring from biasing the abrasive wheel in a first direction along the translation axis. In some instances, pivoting the lever arm causes a second spring to bias the abrasive wheel in a second direction along the translation axis.
CONCLUSION
[0076] While certain embodiments of the present disclosure have been described in detail, with reference to specific configurations, parameters, components, elements, etcetera, the descriptions are illustrative and are not to be construed as limiting the scope of the claimed invention.
[0077] Furthermore, it should be understood that for any given element of component of a described embodiment, any of the possible alternatives listed for that element or component may generally be used individually or in combination with one another, unless implicitly or explicitly stated otherwise.
[0078] In addition, unless otherwise indicated, numbers expressing quantities, constituents, distances, or other measurements used in the specification and claims are to be understood as optionally being modified by the term about or its synonyms. When the terms about, approximately, substantially, or the like are used in conjunction with a stated amount, value, or condition, it may be taken to mean an amount, value or condition that deviates by less than 20%, less than 10%, less than 5%, less than 1%, less than 0.1%, or less than 0.01% of the stated amount, value, or condition. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
[0079] Any headings and subheadings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description or the claims.
[0080] It will also be noted that, as used in this specification and the appended claims, the singular forms a, an and the do not exclude plural referents unless the context clearly dictates otherwise. Thus, for example, an embodiment referencing a singular referent (e.g., widget) may also include two or more such referents.
[0081] It will also be appreciated that embodiments described herein may also include properties and/or features (e.g., ingredients, components, members, elements, parts, and/or portions) described in one or more separate embodiments and are not necessarily limited strictly to the features expressly described for that particular embodiment. Accordingly, the various features of a given embodiment can be combined with and/or incorporated into other embodiments of the present disclosure. Thus, disclosure of certain features relative to a specific embodiment of the present disclosure should not be construed as limiting application or inclusion of said features to the specific embodiment. Rather, it will be appreciated that other embodiments can also include such features.