WALL SUPPORTED SHOWER SEAT
20250160578 ยท 2025-05-22
Inventors
- Bradley Evan Snead (Brownsburg, IN, US)
- Jeffrey David Ferris (Noblesville, IN, US)
- Gary Robert Jacobs (Indianapolis, IN, US)
- Michael Greer (Carmel, IN, US)
Cpc classification
International classification
Abstract
A bathing wall system including a wall panel supporting a cantilevered seat. A coupler secures the wall panel to a support wall and includes a hanger engaging a bracket.
Claims
1. A bathing wall system comprising: a back wall panel extending between a first side edge and an opposing second side edge; an end wall panel including a rear edge operably coupled to one of the first side edge and the second side edge of the back wall panel, the end wall panel including an integral shower seat; and a coupler securing the end wall panel to a support wall, the coupler including a bracket secured to the support wall, and a hanger secured to the end wall panel and suspended from the bracket.
2. The bathing wall system of claim 1, wherein the end wall panel includes an outer shell and an inner core received within the outer shell.
3. The bathing wall system of claim 2, further comprising a support arm including a first end secured to the inner core of the end wall panel, and a second end secured to the hanger.
4. The bathing wall system of claim 3, wherein the inner core includes an upper portion and a lower portion, the support arm received intermediate the upper portion and the lower portion.
5. The bathing wall system of claim 4, wherein the support arm includes a plurality of spaced apart openings extending between the first end and the second end, and at least one of the upper portion of the inner core and the lower portion of the inner core include a plurality of protrusions received within the plurality of openings of the support arm.
6. The bathing wall system of claim 2, wherein the outer shell is a thermoformed acrylic, and the inner core is an expanded polypropylene foam.
7. The bathing wall system of claim 1, further comprising a snap fit configuration between a snap grove connector of one of the end wall panel or the back wall panel, and a U-shaped channel of the other of the back wall panel or the end wall panel.
8. A bathing wall system comprising: an upper wall section including an upper back wall panel and an upper end wall panel; a lower wall section positioned below the upper wall section, the lower wall section including a lower back wall panel and a lower end wall panel; and a cantilevered shower seat integrally formed with at least one of the lower back wall panel and the lower end wall panel.
9. The bathing wall system of claim 8, further comprising a coupler securing at least one of the lower end wall panel or the lower back wall panel to a support wall, the coupler including a bracket secured to the support wall, and a hanger secured to the at least one lower end wall panel or the lower back wall panel and suspended from the bracket.
10. The bathing wall system of claim 9, further comprising a support arm including a first end secured to the inner core, and a second end secured to a hanger.
11. The bathing wall system of claim 10, wherein the inner core includes an upper portion and a lower portion, the support arm received intermediate the upper portion and the lower portion.
12. The bathing wall system of claim 11, wherein the support arm includes a plurality of spaced apart openings extending between the first end and the second end, and at least one of the upper portion of the inner core and the lower portion of the inner core include a plurality of protrusions received within the plurality of openings of the support arm.
13. The bathing wall system of claim 8, wherein at least one of the lower end wall panel or the lower back wall panel includes an outer shell and an inner core received within the outer shell.
14. The bathing wall system of claim 13, wherein the outer shell is a thermoformed acrylic, and the inner core is an expanded polypropylene foam.
15. The bathing wall system of claim 8, further comprising a snap fit configuration between a snap grove connector of one of the lower end wall panel and the lower back wall panel, and a U-shaped channel of the other of the lower back wall panel and the lower end wall panel.
16. A shower wall panel comprising: an outer shell including a peripheral portion and an inner portion extending inwardly from the peripheral portion to define a pocket; an inner core received within the pocket of the outer shell; and wherein the inner portion of the outer shell and the inner core define a cantilevered shower seat.
17. The shower wall panel of claim 16, further comprising a coupler including a bracket secured to a support wall, and a hanger secured to the inner core and suspended from the bracket.
18. The shower wall panel of claim 17, wherein the coupler further includes a support arm including a first end secured to the inner core of the end wall panel, and a second end secured to the hanger.
19. The shower wall panel of claim 18, wherein the inner core includes an upper portion and a lower portion, the support arm received intermediate the upper portion and the lower portion.
20. The shower wall panel of claim 19, wherein the support arm includes a plurality of spaced apart openings extending between the first end and the second end, and at least one of the upper portion of the inner core and the lower portion of the inner core include a plurality of protrusions received within the plurality of openings of the support arm.
21. The shower wall panel of claim 17, wherein the hanger is slidably supported by the bracket.
22. A shower wall panel comprising: a cantilevered shower seat; and a coupler including a bracket secured to a support wall, and a hanger secured to the shower seat and suspended from the bracket, the hanger being slidably supported by the bracket.
23. The shower wall panel of claim 22, further comprising: an outer shell including a peripheral portion and an inner portion extending inwardly from the peripheral portion to define a pocket; an inner core received within the pocket of the outer shell; and wherein the inner portion of the outer shell and the inner core define the cantilevered shower seat.
24. The shower wall panel of claim 23, further comprising a support arm including a first end secured to the inner core, and a second end secured to the hanger.
25. The shower wall panel of claim 24, wherein the inner core includes an upper portion and a lower portion, the support arm received intermediate the upper portion and the lower portion.
26. The shower wall panel of claim 25, wherein the support arm includes a plurality of spaced apart openings extending between the first end and the second end, and at least one of the upper portion of the inner core and the lower portion of the inner core include a plurality of protrusions received within the plurality of openings of the support arm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The foregoing aspects and many of the intended advantages of this invention will become more readily appreciated as the same becomes better understood by reference to the following detailed description of exemplary embodiments when taken in conjunction with the accompanying drawings, wherein:
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[0037] Corresponding reference characters indicate corresponding parts throughout the several view. Although the drawings represent exemplary embodiments of various features and components according to the present disclosure, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate exemplary embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE DRAWINGS
[0038] For the purposes of promoting and understanding the principles of the present disclosure, reference will now be made to the embodiments illustrated in the drawings, which are described herein. The embodiments disclosed herein are not intended to be exhaustive or to limit the invention to the precise form disclosed. Rather, the embodiments are chosen and described so that others skilled in the art may utilize their teachings. Therefore, no limitation of the scope of the claimed invention is thereby intended. The present invention includes any alterations and further modifications of the illustrated devices and described methods and further applications of principles in the invention which would normally occur to one skilled in the art to which the invention relates.
[0039] Referring initially to
[0040] The lower wall section 14 illustratively includes a lower back wall panel 26 operably coupled to a lower left end wall panel 28 and to a lower right end wall panel 30. The upper wall section 16 illustratively includes an upper back wall panel 32 operably coupled to an upper left end wall panel 34 and to an upper right end wall panel 36. In other illustrative embodiments, the upper wall section 16 may be formed of other conventional components (e.g., ceramic tile) or eliminated in its entirety. In certain illustrative embodiments, the upper wall section 16 may be combined with the lower wall section 14.
[0041] The back wall panels 26, 32 and the end wall panels 28, 30, 34, 36 illustratively form an open enclosure 40, within which a user can shower and/or bathe. It should be appreciated that the dimensions, number and arrangement of the wall panels 26, 28, 30 and 32, 34, 36 may vary.
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[0043] The wall panels 26, 28, 30, 32, 34, 36 may be formed of a conventional material, such as a polymer. In one illustrative embodiment, the wall panels 26, 28, 30, 32, 34, 36 are formed of a thermoformable material, such as a thermoformed acrylic. As further detailed herein, the wall panels 26, 28, 30 of the lower wall section 14 and the wall panels 32, 34, 36 of the upper wall section 16 are illustratively configured to fit together in such a way that provides a watertight seal without the use of caulk, gaskets, weather stripping, or other conventional sealants.
[0044] With reference to
[0045] As further shown in
[0046] First coupling or snap-mount portions 78 of each joint 48 and 50 illustratively extend vertically down both sides of, and span the height of, the lower back wall panel 26. Bottom splines 80 are raised portions which extend in spaced apart relationship horizontally across the bottom edge of the lower back wall panel 26. The bottom splines 80 and are configured to allow water to flow from underneath the lower back wall panel 26 through the drainage opening 47, and into the base 12.
[0047] As further detailed in
[0048] As shown in
[0049] As further shown in
[0050] With further reference to
[0051] Referring again to
[0052] An upper flange 112 of the lower right end wall panel 30 is illustratively received within the upper flange 94 of the lower back wall panel 26. Illustratively, the flanges 94 and 112 define a water channel 114.
[0053] Illustrative joints or connections 48 and 50 between wall panels 26, 28, 30 of the lower wall section 14 may be of the type further detailed in U.S. Pat. No. 11,700,974 to Ferris et al., the disclosure of which is expressly incorporated herein by reference.
[0054] With reference to
[0055] With reference to
[0056] The illustrative inner seat core 126 includes a mounting portion or flange 135 supporting an insert portion 140 received within the pocket 130 of the outer shell 124. The inner seat core 126 illustratively includes an upper seat portion 136 and a lower seat portion 138. The upper seat portion 136 and the lower seat portion 138 are both illustratively formed of a polymer, illustratively a high density expanded form. In one illustrative embodiment, the upper seat portion 136 and the lower seat portion 138 are formed of an expanded polypropylene (EPP) foam. A conventional adhesive may be placed intermediate a lower surface 139 of the upper seat portion 136 and an upper surface 141 of the lower seat portion 138 to help secure together the upper seat portion 136 and the lower seat portion 138 of the inner seat core 126 (
[0057] With reference to
[0058] With reference to
[0059] With reference to
[0060] The hangers 164 and 166 each illustratively include a hook 176 and a mounting plate 178. The support arms 144 and 146 are coupled to the hangers 164 and 166 illustratively via conventional fasteners 180, such as screws, received within openings 181 of the mounting plates 178. The openings 181 may be elongated slots to facilitate adjustment during assembly (
[0061] As may be appreciated, the seat 120 is cantilevered above the base 12 by the end wall panel 30. A load on the support surface 134 of the seat 120 will generate a moment causing a reaction force on an outer lower edge 182 of the inner seat core 126. To assist in distributing the load against the studs 44 of the support wall 42 and to protect the inner seat core 126, a lower plate 184 is illustratively coupled to the lower edge 182 of the inner seat core 126. Illustratively, the lower plate 184 is an L-shaped channel formed of a metal (e.g., aluminum) and may be secured in place via a conventional adhesive.
[0062] Illustratively, the seat 120 and cooperating coupler 142 are configured to support a 500 pound user sitting on the support surface 134 (i.e., a static load).
[0063] With further reference to
[0064] With reference to
[0065] The end wall panels 34 and 36 may also include aesthetic and ergonomic features similar to back wall panel 32. In some illustrative embodiments, end wall panels 34 and 36 may have different functional and/or aesthetic features from each other, and may include additional shelves, different sized cavities, etc. In other illustrative embodiments, end wall panels 34 and 36 may have identical functional and/or aesthetic features and be mirror images of each other. End wall panels 34 and 36 illustratively also include dry wall lips or mounting flanges 212 and 214, and a second coupling or snap-mount portion 216 (e.g., snap groove connector). With reference to
[0066] Illustrative joints or connections 188 and 190 between wall panels 32, 34, 36 of the upper wall section 16 may be similar to the joints or connections 48 and 50 between wall panels 26, 28, 30 of the lower wall section 14. Moreover, the joints or connections 188 and 190 may be of the type further detailed in U.S. Pat. No. 11,700,974 to Ferris et al., the disclosure of which is expressly incorporated herein by reference.
[0067] Assembly of the illustrative bathing wall system 10 initially begins by installing the base 12 by securing it to the subfloor 24, illustratively via a conventional adhesive (e.g., glue or mortar). The mounting bracket 162 may then be secured to the stringer 46 of the support wall 42. Next, the lower back wall panel 26 is positioned and secured in place via screws extending though the mounting lip 76 into the studs 44 of the support wall 42.
[0068] The lower left wall panel 28 is then snap-fit via the connection 48 to the back wall panel 26 and may be secured in place with screws extending through the mounting lips 95 and 96. Next, the right end wall panel 30 may be secured in place by suspending the hangers 164 and 166 on to the mounting bracket 162 and simultaneously securing the right end wall panel 30 to the back wall panel 26 via the snap-fit connection 50. Again, the lower right end wall panel 30 may be further secured via screws extending through lips 95 and 96 into the studs 44 of the support wall 42.
[0069] Next, the upper wall section 16 may be installed above the lower wall section 14. The upper wall section 16 may be installed in a similar manner as the lower wall section 14. More particularly, the upper back wall panel 32 may be secured to the support wall 42 via screws extending through the mounting lip 32. Next, the left end wall panel 34 and the right end wall panel 36 are illustratively secured to the back wall panel 32 via the snap-fit connections 188 and 190, respectively. The left and right end wall panels 34 and 36 may be further secured via screws extending though lips 212 and 214 into the studs 44 of the support wall 42.
[0070] Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the spirit and scope of the invention as described and defined in the following claims.