OPTICAL SCANNING DEVICE AND IMAGE FORMING APPARATUS
20250164904 ยท 2025-05-22
Assignee
Inventors
Cpc classification
G02B26/125
PHYSICS
International classification
Abstract
An optical scanning device includes a light source, a deflector, and a first lens and a second lens. A light beam from the light source strikes a deflection surface on the deflector obliquely in the sub-scanning direction. For the first and second lenses, the shapes of their entrance and exit surfaces with respect to the light beam are defined by a main scanning direction shape formula and a sub-scanning direction shape formula that include different coefficients for one and the other sides with respect to the middle in the main scanning direction. The sub-scanning direction shape formula includes, as a variable, a sub-scanning direction curvature radius defined by a sub-scanning direction curvature radius definition formula. The sub-scanning direction curvature radius definition formula is given by a polynomial with a coordinate in the main scanning direction as a variable, and includes a first order term of the variable.
Claims
1. An optical scanning device comprising: a light source that emits a light beam; a deflector having a deflection surface that deflects the light beam; and a first lens and a second lens that are arranged on an optical path of the light beam deflected by the deflector, the first and second lenses extending in a main scanning direction and a sub-scanning direction of the light beam, the light beam passing through the first and second lenses in this order, wherein the light source is arranged at a position where the light beam strikes the deflection surface obliquely in the sub-scanning direction, for the first and second lenses, shapes of entrance and exit surfaces thereof with respect to the light beam are defined by a main scanning direction shape formula and a sub-scanning direction shape formula that include different coefficients for one side and another side with respect to a middle in the main scanning direction, the sub-scanning direction shape formula includes, as a variable, a sub-scanning direction curvature radius defined by a sub-scanning direction curvature radius definition formula, and the sub-scanning direction curvature radius definition formula is given by a polynomial with a coordinate in the main scanning direction as a variable, and includes a first order term of the variable.
2. The optical scanning device according to claim 1, wherein the first order term of the sub-scanning direction curvature radius definition formula has equal coefficients in the one and the other sides with respect to the middle in the main scanning direction.
3. The optical scanning device according to claim 1, wherein in the sub-scanning direction curvature radius definition formula, orders of all terms other than the first order term are even numbers.
4. The image forming apparatus comprising: the optical scanning device according to claim 1, and an image forming portion having an image carrying member of which an outer circumferential surface is irradiated with the light beam to form an electrostatic latent image.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0020] Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings. The present disclosure is not limited to the following descriptions.
[0021]
[0022] As shown in
[0023] The sheet feeding portion 3 is arranged in a bottom part of the main body 2. The sheet feeding portion 3 stores a plurality of unprinted sheets (recording medium) S and feeds out the sheets S one by one during printing. The sheet conveyance portion 4 extends along a side wall of the main body 2 in the up-down direction. The sheet conveyance portion 4 conveys the sheet S fed out from the sheet feeding portion 3 to a secondary transfer portion 73 and then to the fixing portion 8, and after that discharges the sheet S after fixing through a sheet discharging port 4a to the sheet discharging portion 9.
[0024] The optical scanning device 5 is arranged in a top part of the main body 2. The optical scanning device 5 irradiates the image forming portion 6 with laser light controlled based on image data. The configuration of the optical scanning device 5 will be described in detail later.
[0025] The image forming portion 6 is arranged below the optical scanning device 5, above the intermediate transfer belt 71. The image forming portion 6 includes an image forming portion 6a for yellow, an image forming portion 6b for cyan, an image forming portion 6c for magenta, and an image forming portion 6d for black. These four image forming portions 6 have basically a similar structure. Therefore, in the following description, unless distinction is required, the suffixes a, b, c, and d distinguishing different colors may be omitted.
[0026] The image forming portion 6 includes a photosensitive drum (image carrying member) 61 that is supported so as to be rotatable in a predetermined direction (counter-clockwise in
[0027] The photosensitive drum 61 has a photosensitive layer formed on its outer circumferential surfaces. The charging portion electrostatically charges the outer circumferential surface of the photosensitive drum 61 to a predetermined surface potential. The optical scanning device 5 shines light onto the outer circumferential surface of the photosensitive drum 61 electrostatically charged by the charging portion, and forms on the outer circumferential surface of the photosensitive drum 61 an electrostatic latent image of a document image with the charge attenuated. The development portion feeds toner to the electrostatic latent image on the outer circumferential surface of the photosensitive drum 61 to develop it into a toner image. The four image forming portions 6 form toner images of different colors. The drum cleaning portion removes and collects the toner and other deposit that, after the toner image is primarily transferred to the outer circumferential surface of the intermediate transfer belt 71, remains on the outer circumferential surface of the photosensitive drum 61. In this way, the image forming portion 6 forms an image (toner image) that is subsequently transferred to the sheet S.
[0028] The transfer portion 7 includes a primary transfer portions 72a, 72b, 72c, and 72d, and a secondary transfer portion 73, and a belt cleaning portion 74. The intermediate transfer belt 71 is arranged below the four image forming portions 6, above the sheet feeding portion 3. The intermediate transfer belt 71 is supported so as to be rotatable in a predetermined direction (clockwise in
[0029] The primary transfer portions 72a, 72b, 72c, and 72d are arranged below the image forming portions 6a, 6b, 6c, and 6d of the different colors, across the intermediate transfer belt 71. The secondary transfer portion 73 is arranged upstream of the fixing portion 8 in the sheet conveyance direction of the sheet conveyance portion 4, downstream of the four image forming portions 6a, 6b, 6c, and 6d in the rotation direction of the intermediate transfer belt 71. The belt cleaning portion 74 is arranged downstream of the secondary transfer portion 73 in the rotation direction of the intermediate transfer belt 71.
[0030] The primary transfer portion 72 transfers the toner image formed on the outer circumferential surface of the photosensitive drum 61 to the outer circumferential surface of the intermediate transfer belt 71. In other words, the toner images are primarily transferred to the outer circumferential surface of the intermediate transfer belt 71 in the primary transfer portion 72a, 72b, 72c, and 72d of the different colors. As the intermediate transfer belt 71 rotates, the toner images in the four image forming portions 6 are sequentially transferred to the intermediate transfer belt 71 so as to be overlaid on each other with predetermined timing so that, on the outer circumferential surface of the intermediate transfer belt 71, a color toner image is formed that has the toner images of four colors, namely yellow, cyan, magenta, and black, overlaid on each other.
[0031] The color toner image on the outer circumferential surface of the intermediate transfer belt 71 is transferred to the sheet S synchronously conveyed by the sheet conveyance portion 4, at a secondary transfer nip portion formed in the secondary transfer portion 73. The belt cleaning portion 74 cleans the outer circumferential surface of the intermediate transfer belt 71 by removing toner and other deposit remaining on it. In this way, the transfer portion 7 transfers (records) to the sheet S the toner image formed on the outer circumferential surface of the photosensitive drum 61.
[0032] The fixing portion 8 is arranged above the secondary transfer portion 73. The fixing portion 8 heats and presses the sheet S having the toner image transferred to it to fix the toner image to the sheet S.
[0033] The sheet discharging portion 9 is arranged above the transfer portion 7. The sheet S having the toner image fixed to it and having completed printing is conveyed to the sheet discharging portion 9. In the sheet discharging portion 9, the printed sheet (printed matter) is taken out from above.
[0034] The control portion 10 includes a CPU, an image processing portion, a storage portion, and other electronic circuits and electronic components (of which none is illustrated). The CPU, based on a control program and data stored in the storage portion, controls the operation of different components in the image forming apparatus 1 to perform processes related to the functions of the image forming apparatus 1. The sheet feeding portion 3, the sheet conveyance portion 4, the optical scanning device 5, the image forming portion 6, the transfer portion 7, and the fixing portion 8 each receive instructions individually from the control portion 10 and cooperate to print on the sheet S. The storage portion is configured as, for example, a combination of a non-volatile storage device such as a program ROM (read-only memory) and a data ROM, and a volatile storage device such as a RAM (random-access memory).
[0035] Next, the configuration of the optical scanning device 5 will be described with reference to
[0036] In this description, for convenience' sake, the main scanning direction is taken as the Y direction (the front-rear direction with respect to the plane of
[0037] The optical scanning device 5 is used to expose to light the outer circumferential surfaces of the photosensitive drums 61a, 61b, 61c, and 61d in the image forming portions 6a, 6b, 6c, and 6d of different colors while scanning them with a light beam so as to form electrostatic latent images on those outer circumferential surfaces.
[0038] As shown in
[0039] The housing 51 is formed in the shape of a bottomed box with an opening at one side in the X direction (the sub-scanning direction, the up-down direction in
[0040] The housing 51 houses the light source 53, the deflector 54, and the optical member 55. In a bottom part 51b of the housing 51, windows 51w are arranged in which light-transmitting members (not shown) are provided. Through the windows 51w pass light beams La, Lb, Lc, and Ld, which will be described later, emitted from the light source 53 as they travel toward the surfaces to be scanned of the photosensitive drums 61a, 61b, 61c, and 61d.
[0041] The light source 53 is arranged inside the housing 51, for example, near the side wall of the housing 51. The light source 53 has, for example, a laser diode that emits a beam of laser light in the visible spectrum. The light source 53 is provided with four light-emitting modules 53M, including four independent laser diodes that emit light beams La, Lb, Lc, and Ld that are shone onto the four photosensitive drums 61a, 61b, 61c, and 61d, respectively. The light source 53 further includes a collimator lens and a cylindrical lens (neither is shown) through which the light beams La, Lb, Lc, and Ld emitted from the laser diodes.
[0042] With respect to the Z direction (the left-right, longitudinal direction in
[0043] That is, as shown in
[0044] The light beams La, Lb. Lc, and Ld emitted from the light source 53 pass through the collimator lens and the cylindrical lens and strike the deflection surface 54m around the deflector 54. The collimator lens converts the light beams La, Lb. Lc, and Ld emitted from the light source 53 into substantially parallel light in a main scanning cross section. The cylindrical lens converges the light beams La, Lb, Lc, and Ld in the sub-scanning direction (the X direction) and condenses the light near the deflection surface 54m of the deflector 54. Thus, near the deflection surface 54m of the deflector 54, the light beams La, Lb, Lc, and Ld are formed as line images.
[0045] The deflector 54 is arranged inside the housing 51, for example, in a substantially middle part of the housing 51. The deflector 54 is a polygon mirror configured in a regular polygonal shape in a plan view and is provided with, around it, a plurality of deflection surfaces (reflection surfaces) 54m that deflect light beams. The deflector 54 rotates with a motor (not shown) about an axis perpendicular to the bottom part 51b of the housing 51.
[0046] The light beams La, Lb, Lc, and Ld emitted from the light source 53 strike the deflection surface 54m around the deflector 54 infinitesimal angular deviations in the normal direction (the sub-scanning direction (the X direction), the up-down direction in
[0047] The optical member 55 is arranged inside the housing 51, on the optical paths of the light beams La, Lb, Lc, and Ld deflected (reflected) by the deflector 54. The optical member 55 includes, for example, the first lens 551, the second lens 552, and reflection mirrors 553 and 554. The first and second lenses 551 and 552 and the reflection mirrors 553 and 554 extend in the main scanning direction (the Y direction) of the light beams La, Lb, Lc, and Ld.
[0048] The first and second lenses 551 and 552 are both what is called a f lens that deflects the light beams La, Lb, Lc, and Ld reflected on the deflector 54 at a uniform speed in the main scanning direction (the Y direction). The light beams La, Lb, Lc, and Ld pass through the first and second lenses 551 and 552 in this order.
[0049] The reflection mirrors 553 and 554 change the optical paths of the light beams La, Lb, Lc, and Ld. Specifically, the reflection mirror 553 reflects the light beams La, Lb, Lc, and Ld in a predetermined direction to let them pass through the windows 51w and reach the surfaces of the photosensitive drums 61a, 61b, 61c, and 61d, which are the surfaces to be scanned, so that they form images there. The reflection mirror 554 is arranged on the optical paths of the light beams Lb and Lc. The reflection mirror 554 guides the light beams Lb and Lc having passed through the first and second lenses 551 and 552 to the reflection mirror 553.
[0050] Next, the configuration of the optical scanning device 5 will be described in detail.
[0051] As shown in
[0052] For the first and second lenses 551 and 552, which are a f lens, the shapes of their entrance and exit surfaces with respect to the light beam L are defined by the following formulas (1) to (12). Formulas (1) to (6) define the surface shape in the Y side region in the main scanning direction (the Y direction), and formulas (7) to (12) define the surface shape in the +Y side region in the main scanning direction (the Y direction).
[0053] Formula (1) is a main scanning direction shape formula for the first and second lenses 551 and 552 in the main scanning direction Y side region and Zm_m represents the main scanning direction sag amount in the Y side region. In Formula (1), rm_m represents the main scanning direction curvature radius, km_m represents the main scanning direction conic constant, and A_m.sub.4 to A_m.sub.10 represent aspheric coefficients. Formula (2) is a sub-scanning direction shape formula for the first and second lenses 551 and 552 in the main scanning direction Y side region and Zs_m represents the sub-scanning direction sag amount in the Y side region. Formula (3) is a sub-scanning direction curvature radius definition formula for the first and second lenses 551 and 552 in the main scanning direction Y side region and rs_m represents the sub-scanning direction curvature radius in the Y side region. In Formula (3), B_m.sub.1 to B_m.sub.10 represent coefficients. Formula (4) is a sub-scanning direction conic constant definition formula for the first and second lenses 551 and 552 in the main scanning direction Y side region and ks_m represents the sub-scanning direction conic constant in the Y side region. Formula (5) is a sub-scanning direction generatrix position definition formula for the first and second lenses 551 and 552 in the main scanning direction Y side region and x_m represents the sub-scanning direction generatrix position in the Y side region. In Formula (5), C_m.sub.2 to C_m.sub.10 represent coefficients. As shown in
[0054] Formula (7) is a main scanning direction shape formula for the first and second lenses 551 and 552 in the main scanning direction +Y side region and Zm_p represents the main scanning direction sag amount in the +Y side region. In Formula (7), rm_p represents the main scanning direction curvature radius, km_p represents the main scanning direction conic constant, and A_p.sub.4 to A_p.sub.10 represent aspheric coefficients. Formula (8) is a sub-scanning direction shape formula for the first and second lenses 551 and 552 in the main scanning direction +Y side region and Zs_p represents the sub-scanning direction sag amount in the +Y side region. Formula (9) is a sub-scanning direction curvature radius definition formula for the first and second lenses 551 and 552 in the main scanning direction +Y side region and rs_p represents the sub-scanning direction curvature radius in the +Y side region. In Formula (9), B_p.sub.1 to B_p.sub.10 represent coefficients. Formula (10) is a sub-scanning direction conic constant definition formula for the first and second lenses 551 and 552 in the main scanning direction +Y side region and ks_p represents the sub-scanning direction conic constant in the +Y side region. Formula (11) is a sub-scanning direction generatrix position definition formula for the first and second lenses 551 and 552 in the main scanning direction +Y side region and x_p represents the sub-scanning direction generatrix position in the +Y side region. In Formula (11), C_p.sub.2 to C_p.sub.10 represent coefficients. As in the Y side region, the sub-scanning direction generatrix position is curved in the sub-scanning direction (the X direction) (see
[0055] In the main scanning direction shape formulas (formulas (1) and (7)) for the Y side and +Y side regions, the main scanning direction radii of curvature are equal to each other (rm_m=rm_p) and the main scanning direction conic constants are equal to each other (km_m=km_p). In the sub-scanning direction curvature radius definition formulas (formulas (3) and (9)) for the Y side and +Y side regions, the zeroth order terms of a position y are equal to each other (rs_m.sub.0=rs_p.sub.0), and the coefficients of the first order terms of the position y are equal to each other (B_m.sub.1=B_p.sub.1). In the sub-scanning direction conic constant definition formulas (formulas (4) and (10)) of the Y side and +Y side regions, the zeroth order terms of the position y are equal to each other (ks_m.sub.0=ks_p.sub.0). In the sub-scanning direction generatrix position definition formulas (formulas (5) and (11)) of the Y side and +Y side regions, the zeroth order terms of the position y are equal to each other (C_m.sub.0=C_p.sub.0).
[0056] In a left part of
[0057] Thus, in the main scanning direction shape formulas (formulas (1) and (7)), the sub-scanning direction shape formulas (formulas (2) and (8)), the sub-scanning direction curvature radius definition formulas (formulas (3) and (9)), the sub-scanning direction conic constant definition formulas (formulas (4) and (10)), and the sub-scanning direction generatrix position definition formulas (formulas (5) and (11)) for the Y side and +Y side regions, except for the radii of curvature, the conic constants, the coefficients of the first order terms, and the zeroth order terms that defined to be equal as described above, the coefficients corresponding between the Y side and +Y side regions are different values. For example, specifically, in the main scanning direction shape formulas (formulas (1) and (7)) for the Y side and +Y side regions, the coefficients of the fourth order terms of the position y (A_m.sub.4, A_p.sub.4) are different from each other. Also, for example, in the sub-scanning direction curvature radius definition formulas (formulas (3) and (9)) for the Y side and +Y side regions, the coefficients (B_m.sub.2, B_p.sub.2) of the second order terms of the position y are different from each other.
[0058] As described above, for the first and second lenses 551 and 552, the shapes of their entrance and exit surfaces with respect to the light beam L are defined by the main scanning direction shape formulas (formulas (1) and (7)) and the sub-scanning direction shape formulas (formulas (2) and (8)) that include different coefficients for the Y side and +Y side regions with respect to the middle in the main scanning direction (the Y direction).
[0059] The sub-scanning direction shape formulas (formulas (2) and (8)) include, as variables, the sub-scanning direction radii of curvature (rs_m, rs_p) defined by the sub-scanning direction curvature radius definition formulas (formulas (3) and (9)). The sub-scanning direction curvature radius definition formulas (formulas (3) and (9)) are given by polynomials with the coordinate (position y) in the main scanning direction (the Y direction) as a variable, and include a first order term of the variable. Specifically, the sub-scanning direction curvature radius definition formulas (formulas (3) and (9)) for the Y side and +Y side regions respectively include B_m.sub.1y and B_p.sub.1y, which are first order terms of the position y (variable).
[0060]
[0061]
[0062] For the f lens in the optical scanning device of the comparative example shown in
[0063] In contrast, the first and second lenses 551 and 552, which are the f lenses in the optical scanning device 5 of the embodiment shown in
[0064] With the configuration described above, where the sub-scanning direction curvature radius definition formulas (formulas (3) and (9)) are given by polynomials with the coordinate (position y) in the main scanning direction (the Y direction) as a variable and include the first order terms (B_m.sub.1y, B_p.sub.1y) of the variables, it is possible, near the middle of the first and second lenses 551 and 552 in the main scanning direction (the Y direction), to prevent deviation of the irradiation position in the sub-scanning direction (the X direction). This makes it possible to enhance the imaging performance of the optical scanning device 5 and to obtain suitable image quality.
[0065] The first order terms of the sub-scanning direction curvature radius definition formulas (formulas (3) and (9)) have equal coefficients (B_m.sub.1=B_p.sub.1) in the Y side and +Y side regions with respect to the middle in the main scanning direction (the X direction). This will now be described with reference to
[0066]
[0067] For the f lens in the optical scanning device of the comparative example shown in
[0068] In contrast, for the first and second lenses 551 and 552, which are the f lenses in the optical scanning device 5 of the embodiment shown in
[0069] With the configuration described above, where the first order terms of the sub-scanning direction curvature radius definition formulas (formulas (3) and (9)) have equal coefficients (B_m.sub.1=B_p.sub.1) in the Y side and +Y side regions with respect to the middle in the main scanning direction (the X direction), over the entire range in the main scanning direction (the Y direction), it is possible to prevent local sharp changes in the size of the light beam diameter. This makes it possible to enhance the imaging performance of the optical scanning device 5 and to obtain suitable image quality.
[0070] In the sub-scanning direction curvature radius definition formulas (Formulas (3) and (9)), the orders of all terms other than the first order term are even numbers. For example, it is known that putting an odd-number order term in the sub-scanning direction curvature radius definition formulas results in smoothers changes in the curvature radius in the sub-scanning direction over the entire range in the main scanning direction. However, it is also known that, in exchange for that, local sharp changes are likely to occur in the curvature radius in the sub-scanning direction. In the configuration of the above embodiment, by making the orders of all terms other than the first order term even numbers in the sub-scanning direction curvature radius definition formulas, it is possible to give priority to coping with the suppression of local sharp changes in the curvature radius in the sub-scanning direction.
[0071] While the embodiments of the present disclosure have been described above, they are not meant to limit the scope of the present disclosure, which can thus be implemented with any modifications made without departure from the spirit of the present disclosure.
[0072] For example, in the embodiments, the first and second lenses 551 and 552 are arranged on opposite sides (Z1 and Z2 sides) of the optical scanning device 5 in the Z direction (the left-right, longitudinal direction in