WATERCRAFT PROPULSION SYSTEM
20250162693 ยท 2025-05-22
Assignee
Inventors
Cpc classification
B63B1/246
PERFORMING OPERATIONS; TRANSPORTING
B63H21/21
PERFORMING OPERATIONS; TRANSPORTING
B63B32/60
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63B32/10
PERFORMING OPERATIONS; TRANSPORTING
B63B32/60
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A power and control module for a watercraft propulsion system having an electric motor unit is disclosed. In one embodiment. the module includes a housing having a first surface including a first region for receiving an appendage supporting or containing the electric motor unit and a second surface including a second region for contacting an underside of a hull of the watercraft; an electrical power source located within the housing; and an electrical interface for completing an electrical circuit including the electrical power source and the electric motor unit.
Claims
1. A power and control module for a watercraft propulsion system having an electric motor unit, the module comprising: a housing having a first surface including a first region for receiving an appendage supporting or containing the electric motor unit and a second surface including a second region for contacting an underside of a hull of a watercraft; an electrical power source located within the housing; and an electrical interface for completing an electrical circuit including the electrical power source and the electric motor unit.
2. The power and control module according to claim 1, further including control electronics located within the housing, the control electronics operably associated with the electrical power source to control an operational power of an electric motor of the electric motor unit.
3. The power and control module according to claim 2, wherein the control electronics includes a receiver for receiving a command signal communicated by a transmitter of an external controller module.
4. The power and control module according to claim 3, wherein the receiver is a wireless receiver and wherein the external controller module is a wireless transmitter.
5. The power and control module according to claim 1, wherein the housing includes a body having plural through holes for receiving a respective fastener therethrough for securing the appendage to the hull via the power and control module in use.
6. The power and control module according to claim 5, wherein the body is a generally brick-shaped element, wherein the first surface is an upper or top surface of the body, and wherein the second surface is a lower or underside surface of the body.
7. The power and control module according to claim 5, wherein the plural through holes have a mapping which corresponds with a mapping of plural holes located on the underside of the hull.
8. A power and control module according to claim 1, wherein the housing includes a nose section, the nose section being removable from a body of the housing to access an interior compartment of the housing.
9. The power and control module according to claim 8, wherein the nose section is shaped to improve hydrodynamic flow over the body of the housing in use.
10. The power and control module according to claim 1, wherein the housing includes an aft section, the aft section being removable from a body of the housing to access an interior compartment of the housing.
11. The power and control module according to claim 10, wherein the removable aft section is shaped to improve hydrodynamic flow over the body of the housing in use.
12. A watercraft propulsion system comprising: a power and control module including: a housing having a first surface including a first region for receiving an appendage supporting or containing an electric motor unit and a second surface including a second region for contacting an underside of a hull of a watercraft; an electrical power source located within the housing; and an electrical interface for completing an electrical circuit including the electrical power source and the electric motor unit; and the appendage mechanically attached to the first region of the power and control module; and the electric motor unit mechanically attached to the appendage and electrically connected to the electrical interface of the power and control module.
13. A watercraft propulsion system, comprising: a power and control module including: a housing having a first surface including a first region for receiving an appendage supporting or containing an electric motor unit and a second surface including a second region for contacting an underside of a hull of a watercraft; an electrical power source located within the housing; and an electrical interface for completing an electrical circuit including the electrical power source and the electric motor unit; and the electric motor unit electrically connected to the electrical interface of the power and control module.
14. The watercraft propulsion system according to claim 12, further comprising a controller located within an interior compartment of the housing, the controller being operatively associated with the electrical power source to control an operational power of an electric motor of the electric motor unit depending on wireless command signals transmitted by a transmitter of an external control module, wherein the controller includes a wireless receiver for receiving the wireless command signals, said wireless receiver including an antenna, and wherein the second surface includes a window which is transmissive to the wireless command signals to provide a signal propagation path which allows the wireless command signals to be received by the antenna.
15. A watercraft, comprising: a hull; and a watercraft propulsion system including: a power and control module including: a housing having a first surface including a first region for receiving an appendage supporting or containing an electric motor unit and a second surface including a second region for contacting an underside of the hull of the watercraft; an electrical power source located within the housing; an electrical interface for completing an electrical circuit including the electrical power source and the electric motor unit; and a controller located within an interior compartment of the housing, the controller being operatively associated with the electrical power source to control an operational power of an electric motor of the electric motor unit depending on wireless command signals transmitted by a transmitter of an external control module, wherein the controller includes a wireless receiver for receiving the wireless command signals, said wireless receiver including an antenna, wherein the second surface includes a window which is transmissive to the wireless command signals to provide a signal propagation path which allows the wireless command signals to be receive by the antenna, and wherein the power and control module is positioned and retained between the appendage and the underside of the hull of the watercraft.
16. The watercraft according to claim 15, wherein the watercraft is a foiling surf or a paddle board and wherein the appendage is a foiling unit having a mast to which the electric motor unit is attached for slidable adjustment therealong.
17. The watercraft according to claim 15, wherein the watercraft is a surf board or a kayak and wherein the appendage is a fin having an integrated electric motor unit.
18. A watercraft comprising: a hull having an underside and an upper side or deck; a power and control module located on the underside of the hull, the power and control module comprising: a housing having a first region for receiving an appendage in a downwardly depending orientation from the housing, the appendage for supporting or containing an electric motor unit; an electrical power source located within the housing; an electrical interface for completing an electrical circuit including the electrical power source and the electric motor unit; and control electronics located within the housing, the control electronics operably associated with the electrical power source to control an operational power of the electric motor unit, the control electronics including a receiver having an antenna for receiving a wireless command signal communicated by a transmitter of an external controller module through the hull of the watercraft.
19. The watercraft according to claim 18, wherein the housing includes a window which is transmissive to wireless signals transmitted by the external controller, said window being in contacting relationship with the underside of the hull, wherein the window and hull provide a signal propagation path which allows the wireless signals to be received by the antenna.
20. The power and control module according to claim 4, wherein the second surface includes a window which is transmissive to wireless signals, and wherein the wireless receiver includes an antenna for receiving the wireless signals communicated through the window, said wireless signals transmitted by the external controller module.
Description
BRIEF DESCRIPTION OF DRA WINGS
[0036] Embodiments of the present disclosure will be discussed with reference to the accompanying drawings wherein:
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DESCRIPTION OF EMBODIMENTS
[0053] Referring now to
[0054] As shown in
[0055] Before continuing further, in the description that follows the power and control module 100, and the watercraft propulsion system 10 of which the module 100 is one component, will be described in terms of a propulsion system 10 for a watercraft 200 (ref.
[0056] Appendage 180 may comprise a watercraft control or steering appendage such as a fin, foiling unit, rudder or keel with the type of appendage 180 depending on the watercraft 200. The appendage 180 shown in
[0057] Referring now to
[0058] In present case, the first surface 106 and the second surface 110 are parallel planar surfaces located in a spaced apart relationship defining the height (H) of the housing 104. Side walls 120, 122 (ref.
[0059] As shown in
[0060] An electrical interface 118 is provided for completing an electrical circuit including the electrical power source 114 and the electric motor unit 170. Electrical interface 118, shown here as cable, completes an electrical circuit including the electrical power source 114, the control electronics 117, and the electric motor unit 170.
[0061] In certain embodiments, the cable of the electrical interface 118 may be integrated or hard wired interface so as to directly couple the power source 114 and associated control electronics 116 with the electric motor unit 170.
[0062] In other embodiments, and as will be described in more detail below, the cable of the electrical interface 118 may include one or more electrical connectors suitable for submersible operation to complete the circuit including the electrical power source 114, the control electronics 116, and the electric motor unit 170.
[0063] In other embodiments, the electrical interface 118 may be integrated within or secured to the appendage 180.
[0064] In embodiments including an appendage 180 of the type shown in
[0065] It will be appreciated that it is not essential that the position of the electric motor 170 be adjustable since, in some embodiments, the electric motor 170 need not be adjustable. One example of a watercraft (shown here as a non-foiling surf board) fitted with a watercraft propulsion system 10 in which the position of the motor need not be adjusted is
[0066] In embodiments, the electric motor unit 170 includes a motor pod which is removably fitted to the appendage 180 to secure the electric motor unit 170 thereto. Such a pod may have an aperture having a profile which accepts or corresponds with the cross-sectional profile of a length portion of the appendage to which the motor pod, and thus the electric motor unit 170, is fitted.
[0067] Continuing now with reference to
[0068] In some embodiments, the first region 108 of the module 100 provides a landing for receiving the appendage 180 in a retained relationship therewith in a configuration which allows the appendage 180, and thus the electric motor unit 170, to be readily fitted to and removed from the watercraft 200. An advantage of this arrangement is that it may allow for ready replacement of the appendage 180 with an appendage 180 having a different configuration, such as a different profile or hydrodynamic performance characteristics, or indeed a different electric motor unit 170. When the appendage 180 is fitted, power and control module 100 is retained between the underside 202 of the hull 204 of the watercraft 200 and the appendage 180.
[0069] Returning now to
[0070] With reference again to
[0071] A nose section 130 is disposed on a front portion of the body 124. In the present case, the nose section 130 comprises a removable member 132. However, in some embodiments, the nose section 130 may be formed as an integral part of the body 124 and thus the housing 104. One example of a power and control module 100 in which the nose section 130 is formed as an integral part of the body 124, and thus the housing 104, is an assembly 1200 with the body 124 having a moulded type construction in which the nose section 130 forms a part of the moulded construction is shown in
[0072] Although it is not essential that embodiments include a nose section 130 in the form of a removable member 132, it is nevertheless preferred that a removable member 132 be provided, particularly in embodiments including an interior compartment 128, since the removable member 132 may allow access to the interior compartment 128 for removal of the electrical power source 114 and/or associated control electronics 116 forwardly for serving and/or replacement.
[0073] In the present case, removable member 132 is attached to the body 124 via a first set of threaded fasteners 134 which are inserted into through corresponding holes 136 of the removable member 132 and into corresponding threaded holes 138 of the body 124. Once so inserted, the fasteners 134 may be tightened to urge a rim 140 of the removable member 132 into sealed relationship with a corresponding rim 142 of the body 124 to resist water ingress when the housing 104 is immersed in water during normal use. A seal or gasket (not shown) of a suitable material may be located between the rims 140, 142 if required to maintain or improve seal integrity. As will be described in more detail below, other arrangements for attaching the removable member 132 to the body 124 are possible.
[0074] In certain embodiments, the nose section 130 is shaped to reduce hydrodynamic drag in use when compared to a front facing planar surface. In the present case, the nose section 130 comprises a spoon-shaped bow. However, it will be appreciated that other shapes may be used.
[0075] An aft section 144 is located on a rear portion of the body 124. The aft section 144 is shaped to reduce hydrodynamic drag in use when compared to a rear facing planar surface. In the present case, the aft section 144 is a spoon-shaped section. However, it will be appreciated that other shapes may be used.
[0076] In the present case, the aft section 144 comprises a removable rear member 146 as shown in
[0077] The removable rear member 146 shown here is attached to the body 122 via a set of threaded fasteners 148. Each fastener 148 of the set is inserted through a respective hole 150 of the removable aft member 146 and into a corresponding threaded hole 152 of the body 124. Once so inserted, each fastener 148 may be tightened to urge a rim 154 of the removable aft member 146 into sealed relationship with a corresponding rim 156 of the body 124 to form a seal which resists water ingress when the housing 104 is immersed in water during normal use. A seal or gasket (not shown) of a suitable material may be located between the rims 154, 156 if required to maintain or improve seal integrity.
[0078] In view of the above, it will be appreciated that, in certain embodiments, the housing 104 includes the body 124, removable member 132, and the removable rear member 146 in an arrangement which is capable of forming a sealed interior compartment 128 which is accessible forwardly (by removing the nose member 132) and/or rearwardly (by removing the aft member 146).
[0079] In other embodiments, the housing 104 includes the body 124 and either the removable nose member 132 or the removable aft member 146 arranged to form a sealed interior compartment which is accessible forwardly or rearwardly respectively.
[0080] In still other embodiments, the housing 104 includes the body 124 formed with an integral nose section 130 and an integral aft section 144 which are shaped as required to improve hydrodynamic flow over the module 100. In this and other embodiments, the housing 104 may include a removable lid which is removable to access the compartment 128.
[0081] Continuing now with reference to
[0082] In the present case, each of the plural through-holes 158 provides a channel extending through a solid region of the body 124 which prevents water ingress into the interior compartment 128 of the housing 104. In the present case, a set of four holes 158 is depicted. However, it is possible that a different number of holes 150 may be used.
[0083] The body 124 may include structural reinforcement to reduce risk of failure of the housing 104 during compressive loads which may be generated when the module 100 is retained to the hull 204 in normal use. One example of structural reinforcement involves providing additional material bulk about each hole 158. Another example of structural reinforcement involves providing a sleeve about each hole 158, such as a metal sleeve.
[0084] With reference now to
[0085] In the present case, plate element 184 includes a mapping of a set of plural holes which positionally correspond to the mapping 206 of the plural threaded holes 208 on the underside 202 of the watercraft 200 and thus with the mapping of plural threaded holes 158 of the module 100. This correspondence permits the plate element 184 of foiling assembly 182 to be contactably secured to the watercraft 200 via module 100 using suitable threaded fasteners 162 (ref.
[0086] As briefly described above, and with reference again to
[0087] Batteries 220 may be arranged as a battery pack including a series circuit combination of the batteries, or a parallel circuit combination of the batteries 220, or a combination of parallel and series circuits. In this respect,
[0088] In certain embodiments, the electrical power source 114 includes protection and/or regulation circuits such as voltage regulation circuits, over voltage protection circuits, and reverse current protection circuits. It is also possible that the electrical power source 114 may include monitoring and communication circuits for communicating battery status information, such as state of charge or predicted usage time remaining. The communication circuit may include, for example, a short range wireless transmitter such as a Bluetooth, Wifi, or ZigBee transmitter for transmitting battery status information.
[0089] Control electronics 116 may include a signal receiver and processing unit for processing information communicated by a control signal transmitted by a user operated control to generate, using a motor controller module, a motor control signal which varies or sets the speed of the electric motor of the electric motor unit 170 and thus varies the thrust generated by a propeller 172 of the electric motor unit 170. In certain embodiments, the user operated control may be a wired device in wired signal communication with the control electronics 116. In other embodiments, the user operated control is a wireless device and the control electronics 116 is configured to support wireless signal communication with the user operated control via a suitable wireless signalling. One example of a suitable wireless signal is a 2.4 GHz FSK signal having a transmission power of between 1 mW and 10 mW. Other wireless signal may also be suitable.
[0090] Referring now to
[0091] Wireless user control 300 shown in
[0092] User control 304 may comprise a throttle switch or lever having a positional dependent parameter which is sensed by processor 306 and translated into the data signal for transmission as a wireless control signal for signal communication to the module 100 by communications interface 314.
[0093] In the present case, control electronics 306 comprises a processor 308 in coupled communication with a memory 310 storing a set of program instructions which are executable by the processor to translate a signal from user control 304 into an instruction for communications interface 314 to transmit as information in wireless signal via an antenna 316 of the communications interface 314. The wireless user control 300 will include a suitable housing or other form of protection to prevent water ingress during normal use.
[0094] Continuing now with reference to
[0095] Electric motor unit 170 may comprise a brushless outrunner type electric motor, having ceramic bearings. The motor may include an epoxy impregnated stator for improved corrosion prevention. The type and characteristics of the motor will vary according to the intended application and type of watercraft. Suitable electric motors would be known to a skilled person.
[0096] Embodiments which include a wireless user operated control are expected to provide practical advantages compared to a wired embodiment. For example, the wireless user operated control may be used in a way which does not require a physical connection between the wireless user operated control and the watercraft. Use of a wireless controller also avoids the need for cabling between the user operated control and the module which may otherwise interfere with the user.
Example 1
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[0098] In the embodiment depicted in
[0099] In the present case, and as shown in
[0100] An advantage of embodiments of the present disclosure in which the housing 124 is contactably located on the underside of the hull of the board 200 is that a signal propagation path between the wireless controller 300 and the receiver 702 of the module 100 is provided which does not usually pass through water, despite the module 100 being located on the underside of the board 200 and thus below the waterline of the board 200 when the board 200 is floating. By providing a signal propagation path which does not usually pass through water, a reliable control channel may be provided even in circumstances when the module 100 is located below the waterline of the board 200 when floating. Furthermore, by retaining the module 100 to the waterline of the board 200 using an existing hole pattern usually used to secure the appendage directly to the board 200, the need to modify the hull 300 to accommodate the module 100 may be avoided.
[0101] In the example shown in
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[0103] In the present case, the interior compartment 128 is a hollow interior formed when the removable nose member 132 is attached to the body 124 of the housing 104. In the illustrated embodiment, nose member 132 is attached to the body 124 of the housing 104 by way of a pair of latches 212, shown here as over centre cam type latches, which engage with edges 214 of the removable nose member 132 and which are operable, when so engaged, to urge the rim 140 of the removable member 132 into sealed relationship with a corresponding rim 142 of the body 124 to resist water ingress when the housing 104 is immersed in water during normal use. A seal or gasket (not shown) of a suitable material may be located between the rims 140, 142 if required. An advantage of using latches 212, such as the depicted over centre cam type latches, is that they may allow the removable member 132 to be quickly released from the body 124 for access to the batteries 220 or other interior components of the power and control module 210, such as may be required for servicing and/or replacement.
[0104] The power and control module 210 illustrated in
[0105] Continuing with reference to
[0106] In certain embodiments, the window 230 is constructed of a material which is transmissive to wireless signals transmitted by a user operated control 300 (ref.
[0107] In the present case, and as is best shown in
[0108] Antenna 222 is operatively associated and connected to the wireless receiver 702 (ref.
[0109] The reference to any prior art in this specification is not, and should not be taken as, an acknowledgement or any form of suggestion that such prior art forms part of the common general knowledge.
[0110] It will be understood that the terms comprise and include and any of their derivatives (e.g. comprises, comprising, includes, including) as used in this specification, and the claims that follow, is to be taken to be inclusive of features to which the term refers, and is not meant to exclude the presence of any additional features unless otherwise stated or implied.
[0111] In some cases, a single embodiment may, for succinctness and/or to assist in understanding the scope of the disclosure, combine multiple features. It is to be understood that, in such a case, these multiple features may be provided separately (in separate embodiments), or in any other suitable combination. Alternatively, where separate features are described in separate embodiments, these separate features may be combined into a single embodiment unless otherwise stated or implied. This also applies to the claims which can be recombined in any combination. That is, a claim may be amended to include a feature defined in any other claim. Further, a phrase referring to at least one of a list of items refers to any combination of those items, including single members. As an example, at least one of: a, b, or c is intended to cover: a, b, c, a-b, a-c, b-c, and a-b-c.
[0112] It will be appreciated by those skilled in the art that the disclosure is not restricted in its use to the particular application or applications described. Neither is the present disclosure restricted in its preferred embodiment with regard to the particular elements and/or features described or depicted herein. It will be appreciated that the disclosure is not limited to the embodiment or embodiments disclosed, but is capable of numerous arrangements, modifications and substitutions without departing from the scope as set forth and defined by the following claims.