SHEET FEEDER AND IMAGE FORMING APPARATUS
20250162828 ยท 2025-05-22
Assignee
Inventors
Cpc classification
B65H2405/10
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/153
PERFORMING OPERATIONS; TRANSPORTING
B65H3/0607
PERFORMING OPERATIONS; TRANSPORTING
B65H3/0661
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/6942
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/354
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A spring is located between a separation pad and a frame. The frame is configured to receive a downward reaction force that is a reaction force of an urging force of a spring. A rotation shaft and a contact piece are located at one side of the separation pad in a width direction. The frame has an upper edge in a first region defined between one end and another end of the rotation shaft in the width direction. A height of the upper edge in the first region is at a same height or below a rotation axis. The frame includes a standing wall in a second region in the width direction. The standing wall extends farther upward than the upper edge in the first region. The second region includes a region in which the separation pad is located. The second region is other than the first region.
Claims
1. A sheet feeder comprising: a separation roller configured to feed a sheet in a feed direction; a separation pad facing the separation roller; a spring configured to exert an urging force that presses the separation pad toward the separation roller; an actuator configured to detect the sheet that is fed, the actuator including a rotation shaft and a contact piece, the rotation shaft having one end and an other end in a width direction perpendicular to the feed direction, the rotation shaft being rotatable about a rotation axis extending in the width direction, the contact piece being configured to contact the sheet and to rotate about the rotation axis together with the rotation shaft; and a frame configured to support the separation pad to contact and separate from the separation roller, the frame rotatably supporting the one end and the other end of the rotation shaft, the spring being located between the separation pad and the frame, the frame being configured to receive a downward reaction force that is a reaction force of the urging force, the rotation shaft and the contact piece being located at one side of the separation pad in the width direction, the frame having an upper edge in a first region defined between the one end and the other end of the rotation shaft in the width direction, a height of the upper edge in the first region being at a same height or below the rotation axis, the frame including a standing wall in a second region in the width direction, the standing wall extending farther upward than the upper edge in the first region, the second region including a region in which the separation pad is located, the second region being other than the first region.
2. The sheet feeder according to claim 1, wherein the standing wall extends farther upward than the rotation shaft.
3. The sheet feeder according to claim 1, wherein the standing wall has a portion overlapping the rotation shaft when viewed along the width direction.
4. The sheet feeder according to claim 1, wherein the rotation shaft includes: a large-diameter portion connected to the contact piece; and a small-diameter portion located at the one side of the large-diameter portion in the width direction, the small-diameter portion having a smaller diameter than the large-diameter portion; wherein the upper edge of the frame in the first region is located below the large-diameter portion in a range facing the large-diameter portion; and wherein the upper edge of the frame in the first region is located above a lower end of the small-diameter portion in a range facing the small-diameter portion.
5. The sheet feeder according to claim 1, further comprising: a support plate configured to support the sheet to be fed; a feed roller configured to feed the sheet supported by the support plate toward the separation roller; a lifter including a driven cam, the lifter being configured to move the support plate up and down to contact and separate from the feed roller by a driving force transmitted via the driven cam; a drive cam configured to transmit the driving force to the driven cam; and a gear frame supporting the drive cam, wherein the frame is coupled to the gear frame at a coupling end portion that is located at an other side of the separation pad in the width direction; and wherein the driven cam is supported by the frame at the coupling end portion.
6. The sheet feeder according to claim 5, wherein the lifter includes: a swing shaft extending in the width direction, the driven cam being fixed to an end portion of the swing shaft on the other side in the width direction; two swing gears fixed to the swing shaft at positions spaced apart from each other in the width direction; and two arms corresponding to the two swing gears in a one-to-one manner, the two arms being configured to move the support plate up and down by the driving force transmitted from the swing gears; and wherein the frame supports the swing shaft and the two arms so as to be swingable.
7. The sheet feeder according to claim 6, wherein the frame includes two support walls sandwiching the separation pad from outer sides in the width direction and supporting the separation pad; and wherein each of the two support walls has, at a lower end portion thereof, a facing edge facing the swing shaft from upward with a gap between the facing edge and the swing shaft.
8. The sheet feeder according to claim 7, wherein the swing shaft is made of metal; and wherein the gap is set to a size that allows the facing edge to contact the swing shaft when the frame receives the reaction force and bends downward.
9. The sheet feeder according to claim 1, wherein the frame includes: two support walls sandwiching the separation pad from outer sides in the width direction and supporting the separation pad; and a plurality of reinforcement ribs located on an other side of the two support walls in the width direction, the plurality of reinforcement ribs being located upstream of the standing wall in the feed direction, the plurality of reinforcement ribs extending in an upper-lower direction at positions spaced apart from each other in the width direction; and wherein an upper end portion of each of the plurality of reinforcement ribs is connected to the standing wall.
10. The sheet feeder according to claim 9, wherein the frame includes a reinforcing wall connected to edges of the plurality of reinforcement ribs extending in the upper-lower direction, the edges of the plurality of reinforcement ribs being edges located upstream in the feed direction, the reinforcing wall extending in the upper-lower direction and the width direction; and wherein an edge of the reinforcing wall located on the one side in the width direction is connected to one of the support walls located on the other side of the separation pad in the width direction.
11. The sheet feeder according to claim 1, wherein the actuator includes a shutter connected to the rotation shaft in the first region, the shutter being rotatable together with the rotation shaft and the contact piece; wherein the sheet feeder further comprises a sensor board including a photosensor configured to detect a rotation position of the shutter; and wherein the frame supports the sensor board.
12. The sheet feeder according to claim 1, wherein the frame includes a reinforcement shape portion below the separation pad, the reinforcement shape portion having an upper end surface in contact with one end of the spring, the separation pad being in contact with an other end of the spring; and wherein the reinforcement shape portion supports the one end of the spring and receives the reaction force of the spring.
13. The sheet feeder according to claim 12, wherein the frame includes a rear wall supporting the one end and the other end of the rotation shaft in the width direction, the rear wall extending in the width direction and an upper-lower direction, the rear wall being located on a downstream side of a friction member of the separation pad in the feed direction; and wherein the reinforcement shape portion is provided by forming a recess at a center portion of the rear wall in the width direction and forming a plurality of ribs inside the recess, the recess being recessed toward an upstream side in the feed direction.
14. An image forming apparatus comprising: a sheet feeder; and a print engine configured to print an image on a sheet fed by the sheet feeder, the sheet feeder comprising: a separation roller configured to feed a sheet in a feed direction; a separation pad facing the separation roller; a spring configured to exert an urging force that presses the separation pad toward the separation roller; an actuator configured to detect the sheet that is fed, the actuator including a rotation shaft and a contact piece, the rotation shaft having one end and an other end in a width direction perpendicular to the feed direction, the rotation shaft being rotatable about a rotation axis extending in the width direction, the contact piece being configured to contact the sheet and to rotate about the rotation axis together with the rotation shaft; and a frame configured to support the separation pad to contact and separate from the separation roller, the frame rotatably supporting the one end and the other end of the rotation shaft, the spring being located between the separation pad and the frame, the frame being configured to receive a downward reaction force that is a reaction force of the urging force, the rotation shaft and the contact piece being located at one side of the separation pad in the width direction, the frame having an upper edge in a first region defined between the one end and the other end of the rotation shaft in the width direction, a height of the upper edge in the first region being at a same height or below the rotation axis, the frame including a standing wall in a second region in the width direction, the standing wall extending farther upward than the upper edge in the first region, the second region including a region in which the separation pad is located, the second region being other than the first region.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION
[0029] Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings.
[0030] As shown in
[0031] As shown in
[0032] The image forming unit 2 is located in an upper portion of the housing 9. The image forming unit 2 forms an image on a sheet by an electrophotographic method, a thermal method, an inkjet method, or another image forming method.
[0033] The conveyor (not shown) supplies sheets one sheet at a time from the sheet feed cassette 2C to the image forming unit 2. The image forming unit 2 forms an image on the sheet. Thereafter, the conveyor (not shown) conveys the sheet on which the image is formed and discharges the sheet to the discharge tray 9T.
[0034] The image forming apparatus 1 includes a feed tray 3. The feed tray 3 is a multi-purpose tray for feeding a plurality of types of sheets SH having different sizes, thicknesses, and so on, to the image forming unit 2.
[0035] The feed tray 3 is located on the side of the front surface 9S of the housing 9 and is pulled out so as to extend forward from the front surface 9S. Although not shown, the feed tray 3 is accommodated in the housing 9 along the front surface 9S of the housing 9 by being rotated upward and rearward to stand.
[0036] As shown in
[0037] The feed tray main body 30 is rotatably supported by the housing 9. In a state where the feed tray 3 is pulled out, the feed tray main body 30 extends so as to be inclined upward from the front surface 9S toward the upstream side in the feed direction DF1.
[0038] The support plate 31 is located on the side of the surface of the feed tray main body 30 facing upward. The support plate 31 is supported by the feed tray main body 30 so as to be rotatable about an axis X31. The axis X31 extends in the width direction on the upstream end side of the support plate 31 in the feed direction DF1. The support plate 31 moves up and down as shown in
[0039] The sub-tray 30E is pulled out from the feed tray main body 30 and extends so as to be inclined upward toward the upstream side in the feed direction DF1.
[0040] The support surface 3A is constituted by a surface of the support plate 31 facing upward, a surface of the sub-tray 30E facing upward, and a surface of the feed tray main body 30 facing upward between the support plate 31 and the sub-tray 30E. A downstream end 3D of the support surface 3A in the feed direction DF1 is a downstream end of the support plate 31 in the feed direction DF1.
[0041] The image forming apparatus 1 includes a roller support member 29, a feed guide 89, and a frame 90, which are located forward of the image forming unit 2. The roller support member 29, the feed guide 89, and the frame 90 are resin molded members manufactured by injection molding of a thermoplastic resin and so on. The feed guide 89 and the frame 90 are located below the roller support member 29.
[0042] As shown in
[0043] The frame 90 has two side surfaces 90S1 and 90S2. The side surface 90S1 is a surface that is located on one side in the width direction of the frame 90 and faces the other side in the width direction. The side surface 90S2 is a surface that is located on the other side in the width direction of the frame 90 and faces one side in the width direction. The two side surfaces 90S1 and 90S2 and the upper surface of the feed guide 89 define a space through which the sheet SH passes.
[0044] As shown in
[0045] Although not shown, the roller support member 29 also extends in the width direction. One end portion in the width direction of the roller support member 29 is connected to the connecting portion 99R, and an other end portion in the width direction of the roller support member 29 is connected to the connecting portion 99L.
[0046] As shown in
[0047] Each of the fastening bosses 90J1 to 90J3 protrudes in a cylindrical shape from the coupling end portion 90J toward the other side in the width direction, and a female screw is formed in the center portion.
[0048] As shown in
[0049] In a state where the gear frame 80 is located on the other side in the width direction with respect to the coupling end portion 90J of the frame 90, three male screws are inserted through the gear frame 80 and further screwed into the fastening bosses 90J1 to 90J3. In this way, the frame 90 is coupled to the gear frame 80 at the coupling end portion 90J.
[0050] One end portion 90R of the frame 90 located on one side in the width direction is coupled to a side frame (not shown) located on one side of the housing 9 in the width direction. Another end 80L of the gear frame 80 located on the other side in the width direction is coupled to another side frame (not shown) located on the other side of the housing 9 in the width direction. The frame 90 and the gear frame 80 serve reinforcing frames that extend in the width direction in a beam shape and are supported at both ends, and constitute a part of the internal frame of the housing 9.
[0051] As shown in
[0052] As shown in
[0053] As shown in
[0054] As shown in
[0055] The support walls 96 are located at the center of the rear wall 94 in the width direction and are separated from each other in the width direction. Each support wall 96 is located forward of the rear wall 94 and extends in the upper-lower direction and the front-rear direction.
[0056] As shown in
[0057] As shown in
[0058] The reinforcing wall 98 is connected to a front edge 97F which is an edge of each reinforcement rib 97 extending in the upper-lower direction at the upstream side in the feed direction DF1. The reinforcing wall 98 extends in the upper-lower direction and the width direction. The lower edge of the reinforcing wall 98 is connected to the base wall 95 at a position spaced rearward from the front edge of the base wall 95. As shown in
[0059] The image forming apparatus 1 includes a driving force transmission mechanism 50 shown in
[0060] As shown in
[0061] As shown in
[0062] As shown in
[0063] The driving force transmission mechanism 50 stops the drive cam 59 at a position shown in
[0064] Thereafter, when the image forming operation on the sheet SH supported on the support surface 3A is completed and the image forming apparatus 1 returns to the standby state, the driving force transmission mechanism 50 transmits a driving force from the driving motor (not shown) to the drive cam 59 at a particular timing, thereby further rotates the drive cam 59 by approximately a half turn in the clockwise direction in
[0065] The lifter 6 includes a swing shaft 61 shown in
[0066] As shown in
[0067] One end portion of the swing shaft 61 in the width direction is rotatably supported by the one end portion 90R of the frame 90. The other end portion of the swing shaft 61 in the width direction is rotatably supported by the coupling end portion 90J of the frame 90.
[0068] As shown in
[0069] As shown in
[0070] As shown in
[0071] As shown in
[0072] As shown in
[0073] As shown in
[0074] As shown in
[0075] Although not shown, the front end of each arm 65 contacts the corresponding receiving protrusion 31A of the support plate 31 from below. In this way, the arms 65 determine the position of the support plate 31 in the upper-lower direction.
[0076] In a state where the drive cam 59 is stopped at the position shown in
[0077] Then, the driven cam 60 is urged by the tension coil spring 63S and swings in the clockwise direction in
[0078] Thereafter, when the drive cam 59 further rotates approximately a half turn in the clockwise direction and stops at the position shown in
[0079] Then, the driven cam 60 swings in the counterclockwise direction in
[0080] That is, the lifter 6 moves the support plate 31 up and down to contact and separate from the feed roller 21 described later by transmitting a driving force from the driving motor (not shown) via the driving force transmission mechanism 50, the drive cam 59, and the driven cam 60.
[0081] As shown in
[0082] The gap G1 between the swing shaft 61 and the facing edge 96E is sufficiently large so that the facing edge 96E does not contact the swing shaft 61. The gap G1 is, for example, approximately 2.0 mm (millimeters) to several mm.
[0083] As shown in
[0084] The roller support member 29 rotatably supports the feed roller 21 and the separation roller 22. The roller support member 29 supports the feed roller 21 and the separation roller 22 such that the positions of the rotation axes of the feed roller 21 and the separation roller 22 do not change. Lower portions of the feed roller 21 and the separation roller 22 are exposed below the roller support member 29.
[0085] The feed roller 21 is located above the support surface 3A and upstream, in the feed direction DF1, of the downstream end 3D of the support surface 3A in the feed direction DF1. The separation roller 22 is located downstream of the downstream end 3D of the support surface 3A in the feed direction DF1.
[0086] As shown in
[0087] As shown in
[0088] As shown in
[0089] As shown in
[0090] In this way, the frame 90 supports the separation pad 23 so that the separation pad 23 contacts and separates from the separation roller 22. As shown in
[0091] As shown in
[0092] In
[0093] As shown in
[0094] As shown in
[0095] Each second extension portion 23S2 is connected to each coil portion 23S3 at the outer side in the width direction and extends rearward. The rear end of each second extension portion 23S2 contacts an upper end surface 94A1 of the reinforcement shape portion 94A of the frame 90 from above. The upper end surface 94A1 of the reinforcement shape portion 94A is an upper end surface of a wall that forms a part of the recess of the reinforcement shape portion 94A, the wall extending in the width direction and the front-rear direction. The upper end surface 94A1 is located at the upper end of the reinforcement shape portion 94A.
[0096] That is, the urging spring 23S is located between the frame 90 and the friction member holding portion 23B of the separation pad 23. The urging spring 23S exerts an urging force F1 that presses the separation pad 23 toward the separation roller 22. The urging spring 23S urges the friction member holding portion 23B which contacts the first extension portion 23S1 by the urging force F1.
[0097] The frame 90 receives a downward reaction force F2 which is a reaction force of the urging force F1. The urging spring 23S urges the reinforcement shape portion 94A of the frame 90, which contacts the rear ends of the two second extension portions 23S2, with the reaction force F2.
[0098] As shown in
[0099] The separation roller 22 takes over the sheet SH fed by the feed roller 21 and feeds the sheet SH in the feed direction DF1. At this time, the separation roller 22 and the separation pad 23 separate the sheets SH one sheet at a time when the sheets SH to be fed are plural. When a state where the sheet SH is not present and the separation pad 23 contacts the separation roller 22 and the separation pad 23 and the friction member holding portion 23B are stationary changes to a state where the sheet SH is conveyed by the separation roller 22, the friction member 23A and the friction member holding portion 23B are lowered against the urging spring 23S by the amount of thickness of the sheet SH. The image forming unit 2 forms an image on the sheet SH. Thereafter, a conveyor (not shown) conveys the sheet SH on which the image is formed and discharges the sheet SH to the discharge tray 9T. When the image forming operation is finished, as shown in
[0100] As shown in
[0101] As shown in
[0102] As shown in
[0103] As shown in
[0104] An other end 43L of the rotation shaft 43 in the width direction is inserted into a shaft hole formed in an upper-rear corner portion of the support wall 96 located on one side in the width direction, and is rotatably supported by the support wall 96.
[0105] That is, the frame 90 rotatably supports the one end 43R and the other end 43L of the rotation shaft 43 in the width direction. The rotation shaft 43 is located on one side of the separation pad 23 in the width direction. The contact piece 41 and the shutter 42, which are integral with the rotation shaft 43, are also located on one side of the separation pad 23 in the width direction.
[0106] A first region A1, a second central region A2, and a second side region A3 are set as follows between the side surface 90S1 and the side surface 90S2 that define the space through which the sheet SH passes in the width direction. A region of the frame 90 located between the one end 43R and the other end 43L of the rotation shaft 43 in the width direction is referred to as the first region A1. A region of the frame 90 in which the separation pad 23 and the two support walls 96 supporting the separation pad 23 are located in the width direction is referred to as the second central region A2. A region of the frame 90 located on the other side in the width direction with respect to the support wall 96 located on the other side in the width direction is referred to as the second side region A3. The second central region A2 and the second side region A3 are an example of second region of the present disclosure.
[0107] The coupling end portion 90J is located on the other side in the width direction of the second side region A3.
[0108] As shown in
[0109] The large-diameter portion 43D1 is located on one side in the width direction with respect to the other end 43L of the rotation shaft 43 in the width direction, and has a larger diameter than the other end 43L. The large-diameter portion 43D1 is adjacent to the support wall 96 located on one side in the width direction.
[0110] The small-diameter portion 43D2 is located on one side in the width direction with respect to the large-diameter portion 43D1, and extends to the one end 43R of the rotation shaft 43 in the width direction. The small-diameter portion 43D2 is significantly longer than the large-diameter portion 43D1 in the width direction. As shown in
[0111] As shown in
[0112] As shown in
[0113] The contact piece 41 is held at a position indicated by a solid line in
[0114] As shown in
[0115] In a state where the contact piece 41 is located at a position indicated by a solid line in
[0116] The contact piece 41 contacts the leading edge of the sheet SH passing through the nip position between the separation roller 22 and the friction member 23A of the separation pad 23, and rotates together with the rotation shaft 43 and the shutter 42 about the rotation axis X40, and falls rearward as shown by a two-dot chain line in
[0117] As shown in
[0118] The sensor board 49 includes a photosensor 48. As shown in
[0119] The photosensor 48 detects that the shutter 42 is at the position indicated by the solid line in
[0120] As shown in
[0121] The upper edge 91U (91U1) of the frame 90 in the first region A1 is in a range facing the large-diameter portion 43D1. The upper edge 91U (91U2) of the frame 90 in the first region A1 is in a range facing the small-diameter portion 43D2.
[0122] As shown in
[0123] More specifically, as shown in
[0124] As shown in
[0125] As shown in
[0126] The standing walls 92W and 93W extend farther upward than the upper edge 91U of the frame 90 in the first region A1, and extend in the width direction. The standing wall 92W and the standing wall 93W are continuous in the width direction.
[0127] As shown in
[0128] As shown in
[0129] The standing walls 92W and 93W extend upward while the thickness in the feed direction DF1 is constant. The standing walls 92W and 93W are slightly curved toward the downstream side in the feed direction DF1 above the rotation axis X40.
[0130] As shown in
[0131] In the image forming apparatus 1 of the embodiment, as shown in
[0132] As shown in
[0133] Thus, in the image forming apparatus 1, the standing walls 92W and 93W reinforce the frame 90, and thus the rigidity of the frame 90 is increased so as to resist the reaction force F2 of the urging force F1 shown in
[0134] Thus, according to the image forming apparatus 1 of the embodiment, the rigidity of the frame 90 that supports the separation pad 23 and the rotation shaft 43 of the actuator 40 is increased, and an increase in size in the feed direction DF1 is suppressed.
[0135] In the image forming apparatus 1, as shown in
[0136] In the image forming apparatus 1, as shown in
[0137] In the image forming apparatus 1, as shown in
[0138] In the image forming apparatus 1, as shown in
[0139] In the image forming apparatus 1, as shown in
[0140] In the image forming apparatus 1, as shown in
[0141] In the image forming apparatus 1, as shown in
[0142] In the image forming apparatus 1, as shown in
[0143] In the image forming apparatus 1, as shown in
[0144] While the disclosure has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the disclosure, and not limiting the disclosure. Various changes may be made without departing from the spirit and scope of the disclosure. Thus, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described disclosure are provided below.
[0145] As shown in
[0146] The gap G2 is set to a size that allows the facing edge 96E to contact the swing shaft 61 made of metal when the frame 90 receives the reaction force F2 and bends downward.
[0147] The size of the gap G2 may be 0.1 mm to one and several-tenths of a millimeter, and may be 0.2 mm to 0.6 mm. In the present embodiment, the size of the gap G2 is 0.2 mm to 0.6 mm.
[0148] In the image forming apparatus of the modification, the swing shaft 61 made of metal and having high rigidity supports the frame 90 that has started to bend downward by receiving the reaction force F2. As a result, in the image forming apparatus, even if the frame 90 is bent, the amount of bending is reduced, which suppresses the frame 90 from being further bent.
[0149] In the embodiment, the sheet feeder of the present disclosure is embodied as the image forming apparatus 1, but the present disclosure is not limited to this configuration. For example, the configuration of the present disclosure may be applied to an image scanner (image reading apparatus), or may be applied to a multifunction peripheral including an image scanner at an upper side of an image forming apparatus.
[0150] In the embodiment, the urging spring 23S is a torsion coil spring, but the present disclosure is not limited to this configuration. For example, the urging spring 23S may be a compression coil spring.
[0151] In the embodiment, the facing edge 96E is a part of the inner peripheral edge of the hole through which the swing shaft 61 extends, but the present disclosure is not limited to this configuration. For example, a configuration may be adopted in which the lower end side of each support wall 96 is not connected to the base wall 95, and the lower edge of each support wall 96 is located above the swing shaft 61 and serves as the facing edge.