SHUT-OFF NOZZLE, INJECTION DEVICE, AND INJECTION MOLDING MACHINE
20250162220 ยท 2025-05-22
Inventors
Cpc classification
F16K5/0442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/0407
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A shut-off nozzle includes a nozzle body, a rotary valve, and a reinforcement member. The nozzle body has a nozzle internal flow path formed therein, and a valve insertion hole is opened from a lateral surface of the nozzle body. The rotary valve includes a cylindrical portion to be fitted into the valve insertion hole, and an operation shaft portion having a small diameter. A through hole is opened in the cylindrical portion, and the nozzle internal flow path is opened and closed according to a rotation position of the rotary valve. The reinforcement member includes a cylindrical reinforcement portion to be inserted into the valve insertion hole, and a shaft hole through which the operation shaft portion passes is opened in the cylindrical reinforcement portion. The cylindrical reinforcement portion is inserted into the valve insertion hole so as to be on an outer side of the cylindrical portion of the rotary valve.
Claims
1. A shut-off nozzle comprising: a nozzle body, in which a nozzle internal flow path through which an injection material passes is formed in an injection direction, and a valve insertion hole is opened from a lateral surface of the nozzle body; a rotary valve inserted into the valve insertion hole; and a reinforcement member inserted into the valve insertion hole, wherein the rotary valve includes: a cylindrical portion fitted into the valve insertion hole; and an operation shaft portion having a diameter smaller than that of the cylindrical portion, wherein when the operation shaft portion is rotated, depending on a rotation position, a through hole opened from a lateral surface of the cylindrical portion is aligned with the nozzle internal flow path or the nozzle internal flow path is closed, wherein the reinforcement member includes a cylindrical reinforcement portion in which a shaft hole is opened, and wherein the cylindrical reinforcement portion is inserted into the valve insertion hole and is disposed closer to an opening side of the valve insertion hole than the cylindrical portion of the rotary valve, and the operation shaft portion penetrates the shaft hole and is exposed to the outside.
2. The shut-off nozzle according to claim 1, wherein an outer diameter of the cylindrical reinforcement portion is larger than an outer diameter of the cylindrical portion.
3. The shut-off nozzle according to claim 1, wherein the reinforcement member has a flange portion formed integrally with the cylindrical reinforcement portion, and the reinforce member is fixed to the nozzle body by inserting a bolt into a bolt hole opened in the flange portion.
4. The shut-off nozzle according to claim 1, wherein the valve insertion hole penetrates the nozzle body, wherein the rotary valve is provided with the operation shaft portions at both ends of the cylindrical portion, and wherein two reinforcement members are provided in the nozzle body with respective cylindrical reinforcement portions sandwiching the cylindrical portion from both sides.
5. The shut-off nozzle according to claim 1, wherein a metal O-ring is provided on a sliding surface on which the cylindrical portion and the cylindrical reinforcement portion slide against each other.
6. The shut-off nozzle according to claim 5, wherein an outer diameter of the metal O-ring is equal to or smaller than an inner diameter of the valve insertion hole, and wherein a distance between the metal O-ring and the valve insertion hole is smaller than a distance between the metal O-ring and the shaft hole.
7. The shut-off nozzle according to claim 5, wherein a circular groove is formed on the sliding surface of the cylindrical reinforcement portion, and the metal O-ring is inserted into the circular groove.
8. An injection device comprising: a heating cylinder; a screw provided in the heating cylinder; and a shut-off nozzle provided at a tip end of the heating cylinder, wherein the shut-off nozzle includes: a nozzle body, in which a nozzle internal flow path though which an injection material passes is formed in an injection direction, and a valve insertion hole is opened from a lateral surface of the nozzle body; a rotary valve inserted into the valve insertion hole; and a reinforcement member inserted into the valve insertion hole, wherein the rotary valve includes: a cylindrical portion fitted into the valve insertion hole; and an operation shaft portion having a diameter smaller than that of the cylindrical portion, wherein when the operation shaft portion is rotated, depending on a rotation position, a through hole opened from a lateral surface of the cylindrical portion is aligned with the nozzle internal flow path or the nozzle internal flow path is closed, wherein the reinforcement member includes a cylindrical reinforcement portion in which a shaft hole is opened, and wherein the cylindrical reinforcement portion is inserted into the valve insertion hole and is disposed closer to an opening side of the valve insertion hole than the cylindrical portion of the rotary valve, and the operation shaft portion penetrates the shaft hole and is exposed to the outside.
9. The injection device according to claim 8, wherein an outer diameter of the cylindrical reinforcement portion is larger than an outer diameter of the cylindrical portion.
10. The injection device according to claim 8, wherein the reinforcement member has a flange portion formed integrally with the cylindrical reinforcement portion, and the reinforcement member is fixed to the nozzle body by inserting a bolt into a bolt hole opened in the flange portion.
11. The injection device according to claim 8, wherein the valve insertion hole penetrates the nozzle body, wherein the rotary valve is provided with the operation shaft portions at both ends of the cylindrical portion, and wherein two reinforcement members are provided in the nozzle body with respective cylindrical reinforcement portions sandwiching the cylindrical portion from both sides.
12. The injection device according to claim 8, wherein a metal O-ring is provided on a sliding surface on which the cylindrical portion and the cylindrical reinforcement portion slide against each other.
13. The injection device according to claim 12, wherein an outer diameter of the metal O-ring is equal to or smaller than an inner diameter of the valve insertion hole, and wherein a distance between the metal O-ring and the valve insertion hole is smaller than a distance between the metal O-ring and the shaft hole.
14. The injection device according to claim 12, wherein a circular groove is formed on the sliding surface of the cylindrical reinforcement portion, and the metal O-ring is inserted into the circular groove.
15. An injection molding machine comprising: an injection device configured to inject an injection material; and a mold clamping device configured to clamp a mold, wherein the injection device includes a shut-off nozzle, wherein the shut-off nozzle includes: a nozzle body, in which a nozzle internal flow path through which an injection material passes is formed in an injection direction, and a valve insertion hole is opened from a lateral surface of the nozzle body; a rotary valve inserted into the valve insertion hole; and a reinforcement member inserted into the valve insertion hole, wherein the rotary valve includes: a cylindrical portion fitted into the valve insertion hole; and an operation shaft portion having a diameter smaller than that of the cylindrical portion, wherein when the operation shaft portion is rotated, depending on a rotation position, a through hole opened from a lateral surface of the cylindrical portion is aligned with the nozzle internal flow path, or the nozzle internal flow path is closed, wherein the reinforcement member includes a cylindrical reinforcement portion in which a shaft hole is opened, and wherein the cylindrical reinforcement portion is inserted into the valve insertion hole and is disposed closer to an opening side of the valve insertion hole than the cylindrical portion of the rotary valve, and the operation shaft portion penetrates the shaft hole and is exposed to the outside.
16. The injection molding machine according to claim 15, wherein an outer diameter of the cylindrical reinforcement portion is larger than an outer diameter of the cylindrical portion.
17. The injection molding machine according to claim 15, wherein the reinforcement member has a flange portion formed integrally with the cylindrical reinforcement portion, and the reinforcement member is fixed to the nozzle body by inserting a bolt into a bolt hole opened in the flange portion.
18. The injection molding machine according to claim 15, wherein the valve insertion hole penetrates the nozzle body, wherein the rotary valve is provided with the operation shaft portions at both ends of the cylindrical portion, and wherein two reinforcement members are provided in the nozzle body with respective cylindrical reinforcement portions sandwiching the cylindrical portion from both sides.
19. The injection molding machine according to claim 15, wherein a metal O-ring is provided on a sliding surface on which the cylindrical portion and the cylindrical reinforcement portion slide against each other.
20. The injection molding machine according to claim 19, wherein an outer diameter of the metal O-ring is equal to or smaller than an inner diameter of the valve insertion hole, and wherein a distance between the metal O-ring and the valve insertion hole is smaller than a distance between the metal O-ring and the shaft hole.
21. The injection molding machine according to claim 19, wherein a circular groove is formed on the sliding surface of the cylindrical reinforcement portion, and the metal O-ring is inserted into the circular groove.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DESCRIPTION OF EMBODIMENTS
[0020] Hereinafter, specific embodiments will be described in detail with reference to the drawings. However, the present invention is not limited to the following embodiment. In order to clarify the description, the following description and the drawings are simplified as appropriate. In the drawings, the same elements are denoted by the same reference numerals, and repeated description thereof is omitted as necessary. In addition, hatching may be omitted to avoid complicating the drawings.
[0021] The present embodiment will be described.
[0022] A shut-off nozzle according to the present embodiment includes: [0023] a nozzle body in which a nozzle internal flow path through which an injection material passes is formed in an injection direction, and a valve insertion hole is opened from a lateral surface of the nozzle body; [0024] a rotary valve inserted into the valve insertion hole; and [0025] a reinforcement member inserted into the valve insertion hole, in which [0026] the rotary valve includes: [0027] a cylindrical portion fitted into the valve insertion hole; and [0028] an operation shaft portion having a diameter smaller than that of the cylindrical portion, in which when the operation shaft portion is rotated, depending on a rotation position, a through hole opened from a lateral surface of the cylindrical portion is aligned with the nozzle internal flow path, or the nozzle internal flow path is closed, [0029] the reinforcement member includes a cylindrical reinforcement portion in which a shaft hole is opened, and [0030] the cylindrical reinforcement portion is inserted into the valve insertion hole and is disposed closer to an opening side of the valve insertion hole than the cylindrical portion of the rotary valve, and the operation shaft portion penetrates the shaft hole and is exposed to the outside.
[0031] Further, an injection device according to the present embodiment includes: a heating cylinder, a screw provided in the heating cylinder, and the above described shut-off nozzle provided at a tip end of the heating cylinder.
[0032] Further, an injection molding machine according to the present embodiment is an injection molding machine including an injection device configured to inject an injection material, and a mold clamping device configured to clamp a mold, in which the injection device is provided with the above described shut-off nozzle.
<Injection Molding Machine>
[0033] As shown in
<Mold Clamping Device>
[0034] The mold clamping device 2 includes a fixed plate 7, a movable plate 8, and a mold clamping housing 9. The fixed plate 7 is fixed to a bed B. The movable plate 8 is slidably provided on the bed B. The fixed plate 7 and the mold clamping housing 9 are connected by a plurality of tie bars 11, 11, . . . . The movable plate 8 is freely slidable between the fixed plate 7 and the mold clamping housing 9. A mold clamping mechanism 13 is provided between the mold clamping housing 9 and the movable plate 8. In the present embodiment, the mold clamping mechanism includes a toggle mechanism 13. The fixed plate 7 and the movable plate 8 are provided with a fixed side mold 15 and a movable side mold 16, respectively. Accordingly, the molds 15 and 16 are opened and closed when the toggle mechanism 13 is driven.
<Injection Device>
[0035] The injection device 3 includes a heating cylinder 19, a screw 20 provided in the heating cylinder 19, and a screw driving device 22. The heating cylinder 19 is supported by the screw driving device 22. The screw 20 is driven by the screw driving device 22 in a rotational direction and an axial direction. The heating cylinder 19 is provided with a hopper 23 and a shut-off nozzle 5 according to the present embodiment, which will be described later. When an injection material is supplied from the hopper 23, the heating cylinder 19 is heated, and the screw 20 is rotated by the screw driving device 22, the injection material is melted and metered. When the screw 20 is driven in the axial direction by the screw driving device 22, the injection material can be injected into the molds 15 and 16.
<Shut-Off Nozzle According to Present Embodiment>
[0036] A shut-off nozzle according to the present embodiment includes: a nozzle body, in which a nozzle internal flow path through which an injection material passes is formed in an injection direction, and a valve insertion hole is opened from a lateral surface of the nozzle body; a rotary valve inserted into the valve insertion hole; and a reinforcement member inserted into the valve insertion hole.
[0037] The shut-off nozzle 5 according to the present embodiment will be described with reference to
<Nozzle Body>
[0038] As shown in
<Rotary Valve>
[0039] As shown in
<Reinforcement Member>
[0040] The reinforcement member includes a cylindrical reinforcement portion having a shaft hole. In the present embodiment, an outer diameter of the cylindrical reinforcement portion is preferably larger than an outer diameter of a cylindrical portion of the rotary valve. Preferably, the reinforcement member has a flange portion formed integrally with the cylindrical reinforcement portion, and is fixed to the nozzle body by inserting a bolt into a bolt hole opened in the flange portion.
[0041] Further, in the present embodiment, it is preferable that a metal O-ring is provided on a sliding surface on which the cylindrical portion and the cylindrical reinforcement portion slide against each other, and it is more preferable that a circular groove is formed on the sliding surface of the cylindrical reinforcement portion, and a metal O-ring is inserted into the circular groove.
[0042] The reinforcement members 29, 29 (see
[0043] The rotary valve 27 and the reinforcement members 29, 29 are provided in the nozzle body 25 as follows. First, as shown in
[0044] When the rotary valve 27 and the reinforcement members 29, 29 are attached to the nozzle body 25 in this manner, the metal O-rings 31, 31 are sandwiched between the end surfaces of the cylindrical portion 35 and the circular grooves 46 of the cylindrical reinforcement portions 41, 41.
[0045] In the present embodiment, an outer diameter of the metal O-ring is preferably equal to or smaller than an inner diameter of the valve insertion hole, and a distance between the metal O-ring and the valve insertion hole is preferably smaller than a distance between the metal O-ring and the shaft hole. In
<Driving Mechanism>
[0046] As shown in
[0047] As described above with reference to
<Operation of Shut-Off Nozzle According to Present Embodiment>
[0048] The operation of the shut-off nozzle 5 according to the present embodiment will be described. When the shut-off nozzle 5 touches the fixed side mold 15 (see
[0049] The relaxation of the stress concentration will be described with reference to
<Related-Art Shut-Off Nozzle>
[0050] In order to further understand the operation of the shut-off nozzle 5 according to the present embodiment, a related-art shut-off nozzle 70 will be described with reference to FIGS. 7 and 8. The related-art shut-off nozzle 70 includes a nozzle body 72 in which a nozzle internal flow path 71 is opened, a rotary valve 76 inserted into a valve insertion hole 74 opened in the nozzle body 72, and pressing members 77, 77 that press the rotary valve 76 from both ends. In the related-art shut-off nozzle 70, a length of a cylindrical portion 79 of the rotary valve 76 is equal to a length of the valve insertion hole 74. The rotary valve 76 is configured to smoothly rotate relative to the entire valve insertion hole 74.
[0051] When a touch force 80 and a pressing force 81 act on the related-art shut-off nozzle 70, stress acts uniformly as shown in
<Shut-Off Nozzle According to Second Embodiment>
[0052] The shut-off nozzle 5 according to the present embodiment can be modified in various ways.
<Shut-Off Nozzle According to Third Embodiment>
[0053]
Other Modifications
[0054] In the description of the present embodiment, the material of each member is not particularly referred to, but it is possible to change mechanical properties by forming the members from different materials. For example, as for the material of the reinforcement member 29, a material harder than the materials of the nozzle body 25 and the rotary valve 27, that is, a material having a larger elastic modulus may be adopted. Thus, the reinforcement member 29 is less likely to be elastically deformed, and the elastic deformation of the valve insertion hole 33 can be further reduced.
[0055] Although the invention made by the present inventors is specifically described based on the embodiments, it is needless to say that the present invention is not limited to the embodiments described above, and various modifications can be made without departing from the scope of the invention. The plurality of examples described above may be appropriately combined.
INDUSTRIAL APPLICABILITY
[0056] According to the present disclosure, it is possible to provide a shut-off nozzle that can prevent rotary valve from galling, prevent wear, and prevent an injection material from leaking, an injection device provided with the shut-off nozzle, and an injection molding machine.
[0057] Although the present invention has been described in detail with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the present invention. The present application is based on Japanese Patent Application No. 2021-173216 filed on Oct. 22, 2021, and the contents thereof are incorporated herein as reference.
REFERENCE SIGNS LIST
[0058] 1 Injection molding machine [0059] 2 Mold clamping device [0060] 3 Injection device [0061] 5 Shut-off nozzle [0062] 7 Fixed plate [0063] 8 Movable plate [0064] 9 Mold clamping housing [0065] 11 Tie bar [0066] 13 Toggle mechanism [0067] 15 Fixed side mold [0068] 16 Movable side mold [0069] 19 Heating cylinder [0070] 20 Screw [0071] 22 Screw driving device [0072] 23 Hopper [0073] 25 Nozzle body [0074] 27 Rotary valve [0075] 29 Reinforcement member [0076] 30 Driving mechanism [0077] 31 Metal O-ring [0078] 32 Nozzle internal flow path [0079] 33 Valve insertion hole [0080] 35 Cylindrical portion [0081] 36 Operation shaft portion [0082] 37 Claw portion [0083] 39 Through hole [0084] 41 Cylindrical reinforcement portion [0085] 42 Flange portion [0086] 44 Shaft hole [0087] 45 Bolt hole [0088] 46 Circular groove [0089] 48 Bolt [0090] 50 Fixed member [0091] 51 Piston cylinder unit [0092] 53 Connecting rod [0093] 60 Touch force [0094] 61 Pressing force [0095] 62 Stress [0096] B Bed [0097] 70 Shut-off nozzle [0098] 71 Nozzle internal flow path [0099] 72 Nozzle body [0100] 74 Valve insertion hole [0101] 76 Rotary valve [0102] 77 Pressing member [0103] 79 Cylindrical portion [0104] 80 Touch force [0105] 81 Pressing force [0106] 82 Stress distribution [0107] 5A, 5B Shut-off nozzle [0108] 25A Nozzle body [0109] 27A Rotary valve [0110] 29B Reinforcement member [0111] 31B Metal O-ring [0112] 33A Valve insertion hole [0113] 46B Circular groove [0114] 85 Pressing member