Floating photovoltaic cable manufacturing device for offshore photovoltaic systems and manufacturing method thereof

Abstract

A floating photovoltaic cable manufacturing device for offshore photovoltaic systems and a manufacturing method thereof are provided. The device includes a cable body that passes through a rack at a constant speed, a winding frame is provided on one side of the rack, the winding frame is connected to a driving motor through a transmission mechanism, a rotation of the winding frame drives armored steel sheets to be wound on a surface of the cable body; a spot-welding gun provided in the rack through a regulation mechanism, a bottom of the spot-welding gun is aligned with the armored steel sheets; and a resistance band sleeved on surfaces of two sets of driving shafts, the resistance band is attached to the armored steel sheets, and a movement of the cable body enables the driving shafts to rotate on two sides of a connection rack.

Claims

1. A floating photovoltaic cable manufacturing device for offshore photovoltaic systems, comprising: a cable body that passes through a rack at a constant speed; a winding frame is rotatably provided on one side of the rack that is close to a motion path of the cable body; the winding frame is connected to a driving motor through a transmission mechanism, a rotation of the winding frame drives armored steel sheets to be wound on a surface of the cable body; a spot-welding gun, which is movably provided in the rack that is close to an upper of the cable body through a regulation mechanism; a bottom of the spot-welding gun is aligned with the armored steel sheets on the surface of the cable body; the regulation mechanism comprises a four toothed belt assembly and a reciprocating component; a lower of the four toothed belt assembly is connected to an output shaft of the driving motor through a pulley, and a pulley side above the four toothed belt assembly is moved in an inner side of the rack through a shaft sleeve; the driving motor drives the reciprocating component to rotate at the inner side of the rack through the four toothed belt assembly; the reciprocating component comprises a turntable and a pushing carriage; one side of the turntable is fixed with a convex block shaft, and the convex block shaft is slidably provided on an inner side of the pushing carriage; the turntable is rotated to drive the pushing carriage to move up and down through the convex block shaft; one side of the pushing carriage is connected to the spot-welding gun through a shaft seat; two sides of the spot-welding gun are elastically connected to the shaft seat of the pushing carriage through a torsion spring; a connection sliding rod is fixed above the pushing carriage and is slidably connected to a stabilizing sliding rod; the connection sliding rod is limited to the stabilizing sliding rod through a pressing rack bolt; two sides of the stabilizing sliding rod are slid up and down in a sliding groove on the inner side of the rack; one side of the turntable is fixed with a limit sliding rod, and the limit sliding rod runs through an axial lead position of the four toothed belt assembly in a sliding manner, one side of the limit sliding rod is fixedly connected to a limit convex ring, one side of the limit convex ring is connected with a threaded adjustment rod; one side of the threaded adjustment rod is threaded connected to the rack through a tooth pattern; and a resistance band, sleeved on surfaces of two sets of driving shafts; the resistance band is attached to the armored steel sheets on two sides of the cable body, and a movement of the cable body enables the driving shafts to rotate on two sides of a connection rack.

2. The floating photovoltaic cable manufacturing device for offshore photovoltaic systems according to claim 1, wherein a pressing rack mechanism is provided on surfaces of the armored steel sheets that are close to the spot-welding gun, shaft holes provided on the two sides of the connection rack are movably connected to the driving shafts; one surface of the connection rack is elastically connected to the rack through a spring member; the resistance band is tightly attached to surfaces of the armored steel sheets through the spring member.

3. The floating photovoltaic cable manufacturing device for offshore photovoltaic systems according to claim 2, wherein two sides of a single set of driving shafts are respectively connected to a belt transmission component; one side of the belt transmission component is connected to a rotation amount monitor through a belt wheel shaft.

4. The floating photovoltaic cable manufacturing device for offshore photovoltaic systems according to claim 3, wherein one side of the rotation amount monitor is connected to an inner surface of the rack through a lateral sliding of an elastic slider, and the rotation amount monitor is electrically connected to the driving motor.

5. The floating photovoltaic cable manufacturing device for offshore photovoltaic systems according to claim 4, wherein the transmission mechanism comprises a main tooth, a secondary tooth, and a geared ring; the main tooth and the geared ring are respectively meshed with an upper side and a lower side of the secondary tooth; the main tooth is fixed with the output shaft of the driving motor, and the geared ring is provided on one side of the winding frame.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) The accompanying drawings are used to provide further understanding of the present disclosure and form a part of this specification. They are used together with the embodiments of the present disclosure to explain the present disclosure and do not constitute limitations to the present disclosure.

(2) FIG. 1 is an overall schematic structural diagram of a floating photovoltaic cable manufacturing device for offshore photovoltaic systems of the present disclosure.

(3) FIG. 2 is a schematic diagram of a transmission structure of a driving motor of the floating photovoltaic cable manufacturing device for offshore photovoltaic systems of the present disclosure.

(4) FIG. 3 is a connection structure of a transmission mechanism of the floating photovoltaic cable manufacturing device for offshore photovoltaic systems of the present disclosure.

(5) FIG. 4 is a connection structure of a regulation mechanism of the floating photovoltaic cable manufacturing device for offshore photovoltaic systems of the present disclosure.

(6) FIG. 5 is a disassembled diagram of the regulation mechanism of the floating photovoltaic cable manufacturing device for offshore photovoltaic systems of the present disclosure.

(7) FIG. 6 is a disassembled diagram of a pressing rack mechanism of the floating photovoltaic cable manufacturing device for offshore photovoltaic systems of the present disclosure.

(8) FIG. 7 is a semi sectional view of an internal structure of a rack of the floating photovoltaic cable manufacturing device for offshore photovoltaic systems of the present disclosure.

(9) FIG. 8 is an enlarged structural view of point A in FIG. 7 of the floating photovoltaic cable manufacturing device for offshore photovoltaic systems of the present disclosure.

(10) Numeral reference: 1 rack; 2 cable body; 3 winding frame; 4 driving motor; 5 armored steel sheet; 6 transmission mechanism; 7 spot-welding gun; 8 regulation mechanism; 9 pressing rack mechanism; 61 main tooth; 62 secondary tooth; 63 geared ring; 81 four toothed belt assembly; 82 limit sliding rod; 83 reciprocating component; 84 torsion spring; 85 connection sliding rod; 86 stabilizing sliding rod; 87 threaded adjustment rod; 88 limit convex ring; 91 resistance band; 92 driving shaft; 93 connection rack; 94 spring member; 95 belt transmission component; 96 rotation amount monitor; 831 turntable; 832 convex block shaft; 833 pushing carriage.

DESCRIPTION OF EMBODIMENTS

(11) Now, a further detailed explanation of the present disclosure will be provided in combination with the accompanying drawings. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present disclosure in a schematic manner, and therefore only show the components related to the present disclosure.

(12) Referring to FIGS. 1 and 2, a cable body 2 that passes through a rack 1 at a constant speed is included. A winding frame 3 is rotatably provided on one side of the rack 1 close to a motion path of the cable body 2, and the winding frame 3 is connected to a driving motor 4 through a transmission mechanism 6. A rotation of the winding frame 3 drives armored steel sheets 5 to be wound on a surface of the cable body 2.

(13) A spot-welding gun 7, which is movably provided inside the rack 1 and close to an upper of the cable body 2 through a regulation mechanism 8. A bottom of the spot-welding gun is aligned to the armored steel sheets 5 on the surface of the cable body 2.

(14) A resistance band 91 is sleeved on surfaces of two sets of driving shafts 92. The resistance band 91 is attached to the armored steel sheets 5 on an upper side and a lower side of the cable body 2, a movement of the cable body 2 enables the driving shafts 92 to rotate on two sides of a connection rack 93.

(15) In this embodiment, the cable body 2 passes through an inner side of the rack 1 during an extrusion process, and the driving motor 4 under a driving state can drive the winding frame 3 to rotate through the transmission mechanism 6. The armored steel sheets 5 are respectively provided on two sides of the winding frame 3, and the armored steel sheets 5 are wound around the surface of the cable body 2. This can achieve a basic winding operation. At this time, there is a large torsional stress on the armored steel sheets 5. When the armored steel sheets 5 follow the cable body 2 to move to a position of the resistance band 91, the driving shafts 92 can effectively press upper sides and lower sides of the armored steel sheets 5, thereby reducing an existence of a torsional force. Then, the armored steel sheets 5 are moved to below the spot-welding gun 7, and under a transmission connection of the regulation mechanism 8 and the driving motor 4, the spot-welding gun 7 is driven to reciprocally move up and down inside the rack 1, thereby achieving a contact between a welding point below the spot-welding gun 7 and a gap position between armored steel sheets 5. Thus, a spot welding operation is realized, and the armored steel sheets 5 is prevented from loosening.

(16) Referring to FIGS. 4 and 7, the regulation mechanism 8 includes a four toothed belt assembly 81 and a reciprocating component 83. A lower of the four toothed belt assembly 81 is connected to an output shaft of the driving motor 4 through a pulley. One side of the pulley above the four toothed belt assembly 81 is moved on the inner side of the rack 1 through a shaft sleeve. The driving motor 4 drives the reciprocating component 83 to rotate on the inner side of the rack 1 through the four toothed belt assembly 81.

(17) In this embodiment, the four toothed belt assembly 81 refers to a belt transmission structure composed of four sets of pulleys and a toothed belt. A pressure wheel can also be provided on a surface of the toothed belt to improve a transmission effect. The pulley side above the four toothed belt assembly 81 is connected to the rack 1 through the shaft sleeve to achieve a movable limit and meet a connection operation of the subsequent limit sliding rod 82. In this way, a transmission effect of the driving motor 4 can effectively drive the reciprocating component 83 to rotate through the four toothed belt assembly 81, thereby realizing the operation of the spot-welding gun 7 reciprocally moving up and down.

(18) Referring to FIGS. 4, 5, and 8, the reciprocating component 83 includes a turntable 831 and a pushing carriage 833. One side of the turntable 831 is fixed with a convex block shaft 832, the convex block shaft 832 is slidably provided at an inner side of the pushing carriage 833. The turntable 831 is rotated and drives the pushing carriage 833 to move up and down through the convex block shaft 832. One side of the pushing carriage 833 is connected to the spot-welding gun 7 through a shaft seat, and two sides of the spot-welding gun 7 are elastically connected to the shaft seat of the pushing carriage 833 through a torsion spring 84. An upper of the pushing carriage 833 is provided with a connection sliding rod 85 that is slidably connected with a stabilizing sliding rod 86. The connection sliding rod 85 is limited to the stabilizing sliding rod 86 by a pressing rack bolt, and two sides of the stabilizing sliding rod 86 are sliding up and down in a sliding groove on the inner side of the rack 1.

(19) In this embodiment, a rotation of the turntable 831 can synchronously drive the convex block shaft 832 to rotate, and there is a slidable connection between the convex block shaft 832 and the pushing carriage 833, so that the pushing carriage 833 can move up and down under force, thereby driving the connection sliding rod 85 and the spot-welding gun 7 to move up and down. When the bottom of the spot-welding gun 7 contacts gaps on surfaces of the armored steel sheets 5, a spot welding operation can be carried out so as to improve a connection stability of the armored steel sheets 5 and prevent the armored steel sheets 5 from loosening. The connecting slide rod 85 and the stabilizing sliding rod 86 are fixed by clamping bolts, and two sides of the stabilizing sliding rod 86 are also slidably provided on an inner surface of the rack 1, rendering the up and down movement of the spot-welding gun 7 to be more stable. And the spot-welding gun 7 is connected to one side of the pushing carriage 833 through the torsion spring 84, so that when the spot-welding gun 7 is rotated on the surface of the pushing carriage 833, the torsion spring 84 can provide an elastic torsion effect, allowing it to adapt to the cable body 2 in a motion state and meet spot welding operations with high efficiency.

(20) Referring to FIGS. 4, 5, and 8, a limit sliding rod 82 is fixed on one side of the turntable 831, and the limit sliding rod 82 runs through an axial lead position of the four toothed belt assembly 81 in a sliding manner. One side of the limit sliding rod 82 is fixedly connected to a limit convex ring 88, one side of the limit convex ring 88 is rotatably connected to a threaded adjustment rod 87. One side of the threaded adjustment rod 87 is connected to the rack 1 through a tooth pattern.

(21) In this embodiment, a connection between the limit sliding rod 82 and the shaft sleeve on one side of the four toothed belt assembly 81 is a sliding connection, and they maintain a spline connection between each other to meet a rotation transmission effect. One side of the limit sliding rod 82 is fixed with the limit convex ring 88, and the limit convex ring 88 can maintain a connection effect with the threaded adjustment rod 87 while meeting a rotation effect. In this way, when the threaded adjustment rod 87 is rotated, it can resist the limit sliding rod 82 to move to one side through the limit convex ring 88, thereby driving the reciprocating component 83 and the spot-welding gun 7 to move laterally, and changing a welding spot position below the spot-welding gun 7, so as to adapt to gap welding operations of the armored steel sheets 5 with different widths.

(22) Referring to FIGS. 2, 6, and 8, a pressing rack mechanism 9 is provided on surfaces of the armored steel sheets 5 that are close to the spot-welding gun 7. Shaft holes provided on two sides of the connection rack 93 are movably connected to the driving shafts 92. One surface of the connection rack 93 is elastically connected to the rack 1 through a spring member 94, and the resistance band 91 is tightly attached to surfaces of the armored steel sheets 5 through the spring member 94. Two sides of a single set of driving shafts 92 are respectively connected to a belt transmission component 95, and one side of the belt transmission component 95 is connected to a rotation amount monitor 96 through a belt wheel shaft. The rotation amount monitor 96 is connected to the inner surface of the rack 1 through a lateral sliding of an elastic slider, and is electrically connected to the driving motor 4.

(23) In this embodiment, the resistance band 91 is normally attached to the armored steel sheets 5 wound around the surface of the cable body 2, and the driving shafts 92 are provided at two ends of the inner side of the resistance band 91 to provide support for the resistance band 91. The driving shafts 92 are elastically connected to the rack 1 through the connection rack 93 and the spring member 94. In this way, the resistance band 91 can be elastically abutted against the surfaces of the armored steel sheets 5 so as to prevent the armored steel sheets 5 from loosening. When the cable body 2 drives the armored steel sheets 5 to move, the resistance band 91 will be synchronously driven, thereby realizing the rotations of the driving shafts 92. One sides of the driving shafts 92 are connected to the rotation amount monitor 96 through the belt transmission component 95, and the rotation amount monitor 96 monitors a movement speed of the resistance band 91 in a real time to control a rotation speed of the driving motor 4, rendering the device with highly independent and can be used independently without a need of an external device.

(24) Referring to FIGS. 2, 6, and 8, the transmission mechanism 6 includes a main tooth 61, a secondary tooth 62, and a geared ring 63. The main tooth 61 and the geared ring 63 are respectively meshed on an upper side and a lower side of the secondary tooth 62. The main tooth 61 is fixed to an output shaft of the driving motor 4, and the geared ring 63 is provided on one side of the winding frame 3.

(25) In this embodiment, a transmission connection effect of the main tooth 61, the secondary tooth 62, and the geared ring 63 enables the driving motor 4 to drive the winding frame 3 to flip on one side of the rack 1, thereby achieving winding operations of the armored steel sheets 5 on the surface of the cable body 2.

(26) A manufacturing method of a floating photovoltaic cable for offshore photovoltaic systems, includes the follows steps: S1: causing the cable body 2 passing through the rack 1 and an axial lead position of the winding frame 3 at a constant speed, driving the driving motor 4 to drive the winding frame 3 to rotate on one side of the rack 1 through a meshing transmission of the main tooth 61, the secondary tooth 62, and geared ring 63; at this time, the armored steel sheets 5 on two sides of the winding frame 3 wounding on the surface of the cable body 2 to achieve a wounding; S2: after the armored steel sheets 5 wound around the surface of the cable body 2 moving with the cable body 2 to a position of the pressing rack mechanism 9, the resistance band 91 is sleeved on surfaces of two sets of driving shafts 92, and the driving shafts are 92 connected to each other through the connection rack 93; in this way, the spring member 94 on a surface of the connection rack 93 provides a downward pressure to the connection rack 93, driving the resistance band 91 to be closely attached to the surfaces of the armored steel sheets 5; at this time, a continuous movement of the cable body 2 drives the driving shafts 92 to rotate by the resistance band 91, and a tight attaching of the resistance band to the armored steel sheets 5 effectively prevents the armored steel sheets 5 from loosening; S3: during a process of driving the driving shafts 92 to rotate, a rotation is transmitted to the rotation amount monitor 96 through the belt transmission component 95 on two sides of the driving shafts; the rotation amount monitor 96 detects a rotation amount and determines actual movement speeds of the armored steel sheets 5 on the surface of the cable body 2, and then feeds back a signal to the driving motor 4 to control an actual rotation speed of the driving motor 4 and prevents a situation where the armored steel sheets 5 are stacked due to an excessive rotation speed of the driving motor 4; S4: driving the winding frame 3 to rotate, by the driving motor 4, and driving the limit sliding rod 82 above the inner side of the rack 1 to rotate through the four toothed belt assembly 81; one side of the limit sliding rod 82 is fixed with the turntable 831, and the turntable 831 is rotated to cause the convex block shaft 832 on one side to rotate, the pushing carriage 833 reciprocally moves up and down under a force, thereby causing the spot-welding gun 7 to move up and down; at a specified position, the spot-welding gun 7 is started to work, a welding point below the spot-welding gun 7 is caused to contact with surface gaps of the armored steel sheets 5; at the same time, carrying out a spot welding operation during a movement process by the torsion spring and a rotation of the threaded adjustment rod 87, the threaded adjustment rod performing a thread movement and pushing the limit convex ring 88 under a support of a movable connection of the limit convex ring 88, driving the spot-welding gun 7 to move laterally by the reciprocating component 83 so as to change the welding point position below the spot-welding gun 7, and the connection sliding rod 85 is slid on the surface of the stabilizing sliding rod 86; after determining a position, tightening a bolt.

(27) Working principle: firstly, during an extrusion process, the cable body 2 passes through the rack 1 and a center position the winding frame 3. Under a driving state of the driving motor 4, the winding frame 3 can be driven to rotate by a transmission effect of the main tooth 61, the secondary tooth 62, and the geared ring 63 in the transmission mechanism 6. The armored steel sheets 5 on two sides of the winding frame 3 perform armor covering operation on the surface of the cable body 2 during a rotation process. When the armored steel sheets 5 wound on the surface of the cable body 2 pass through a position of the resistance band 91 in the pressing rack mechanism 9, the resistance band 91 is elastically connected to the spring member 94 through the driving shafts 92 and the connection rack 93, so that the resistance band 91 has an elastic pressure, thereby better compressing the surfaces of the armored steel sheets 5 and preventing the armored steel sheets 5 from loosening, and at the same time, the armored steel sheets 5 are moved with the cable body 2 to drive the resistance band 91 to move. In this rotating state, the driving shafts 92 can transmit the rotation effect to the rotation amount monitor 96 through the belt transmission component 95. The rotation amount monitor 96 monitors the rotation amount in real time, thereby controlling the rotation speed of the driving motor 4 and improving the independence of the device. Then, the armored steel sheets 5 are moved below the spot-welding gun 7. At this time, the driving motor 4 drives the limit sliding rod 82 to rotate through the four toothed belt assembly 81 in the regulation mechanism 8. One side of the limit sliding rod 82 is directly connected to the turntable 831. In this rotating state, the turntable 831 can effectively drive the convex block shaft 832 to rotate, the pushing carriage 833 moves up and down under force and drives the spot-welding gun 7 to move up and down until the spot-welding gun 7 contacts the surface gaps on the armored steel sheets 5, thereby achieving a spot welding. At the same time, under a twisting connection of the torsion spring 84, the spot-welding gun 7 can be rotated in a small range so as to facilitate movement operations of the armored steel sheets 5, and the threaded adjustment rod 87 is rotated. The threaded adjustment rod 87 moves laterally inside the rack 1, and under the connection of the limit convex ring 88, the limit sliding rod 82 is displaced and resists the reciprocating component 83 and the spot-welding gun 7 to move as a whole. At the same time, the connection sliding rod 85 moves on the surface of the stabilizing sliding rod 86. After reaching a specified position, the connection sliding rod 85 is fixed to the stabilizing sliding rod 86 by a pressing rack bolt, so that the spot-welding gun 7 can be spot welded with armored steel sheets 5 having different widths, with strong adaptability.

(28) The above is only preferred specific implementation modes of the present disclosure, but the protection scope of the present disclosure is not limited to this. Any technical personnel familiar with this technical field who, within the scope of the technology disclosed in the present disclosure, make equivalent substitutions or changes based on the technical solution and inventive concept of the present disclosure should be included in the protection scope of the present disclosure.