Apparatus to harvest atmospheric water vapor
12312777 · 2025-05-27
Assignee
Inventors
Cpc classification
F25B2700/21171
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C09K5/06
CHEMISTRY; METALLURGY
B01D5/0042
PERFORMING OPERATIONS; TRANSPORTING
F25B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D5/00
PERFORMING OPERATIONS; TRANSPORTING
C09K5/06
CHEMISTRY; METALLURGY
F25B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure is directed to devices, systems, and products for attracting, capturing and converting atmospheric water vapor into useful liquid water utilizing thermal dynamic processes such as deposition, phase change states and fusion.
Claims
1. A system for attracting, capturing and converting atmospheric water vapor into useful liquid water comprising: a compressor; a capillary tube expansion device with one end embedded in a volume of a Low Temperature Phase Change Material with a phase change temperature below the triple point temperature of water at one atmosphere (LTPCM); a fan and a condensing coil with one end of the condensing coil connected to a discharge port of the compressor and the other end connected to the capillary tube expansion device; a frost collection surface and LTPCM tank with an evaporation coil embedded in the volume of LTPCM, with one end of the evaporation coil connected to a suction port of the compressor and the other end connected to the capillary tube expansion device; a volume of working fluid in the coils' closed-loop; a temperature-sensing switch connected to the PCM volume to control the on/off state of the compressor; an automated open/close atmospheric inlet vent; a cool air outlet vent; an automatic frost scraping mechanism with ample free space to allow an incoming atmospheric volume to flow freely; a temperature-sensing switch connected to condensing coil to control the on/off state and speed of the condensing coil fan; a holding tank for liquid water with a dispensing mechanism; a scraping and air flow system on/off mechanism based on water tank volume; and a specialized layering configuration of insulation protecting collection tank area temperatures from higher system temperature or ambient temperature.
2. The system of claim 1, wherein thermal energy is harvested and/or transported from the condensing coils of the system deliverable as useful energy to another system.
3. The system of any claims 1-2, wherein; the compressor comprises a Stirling Chiller; the condensing coil comprises a regenerator; and the evaporation coil is closed looped and attached to the chilling head of the Stirling Chiller.
4. The system of any claims 1-2, wherein; the compressor comprises thermoelectric module chillers; the condensing coil comprises a heat sink; and the evaporation coil is closed looped and attached to the chilling side of the thermoelectric module chillers.
5. The system of any claims 1-2, wherein; the compressor comprises an electro-acoustic transducer; a resonator is added; the condensing coil comprises a high temperature heat exchanger; the capillary tube comprises a regenerator; a low temperature heat exchanger is added; and the evaporation coil is closed looped and attached the low temperature heat exchanger.
6. The system of any claims 1-2, wherein; the evaporation coil's volume of refrigerant is trapped by closed ball valves when the compressor is OFF.
7. The system of any claims 1-2, wherein; the condensing coil and fan comprises a brazed plate heat exchanger to transfer thermal energy to a separate system.
Description
DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments will now be described, by way of example only, with reference to the accompanying drawings in which:
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
(12) Exemplary embodiments described herein are directed to attracting and harvesting atmospheric water vapor utilizing the thermodynamic process know as deposition of water, where water vapor skips the liquid phase and phases directly from vapor to ice or frost.
(13) Exemplary embodiments described herein are directed to reducing the energy requirements of current refrigeration systems capable of achieving and maintaining sub-zero temperatures required for the deposition of water. Certain embodiments may be at least 10% or as much as 100% independent of electric grid energy and/or fossil fuels.
(14) Exemplary embodiments described herein are directed to repurposing a small portion, or in other embodiments significant portions, of the thermal energy relieved from within the water vapor upon the water vapor's phase change into a solid phase. Certain embodiments may employ an ancillary system to repurpose the acquired thermal energy by converting the acquired thermal energy to kinetic energy to do work on the system utilizing a working fluid. For example, the thermal energy may be directed to an ancillary system where the thermal energy is used to drive a heat engine. The use of an ancillary system making use of the directed thermal energy may also reduce the primary system's condensing coil's work of rejecting waste heat into the environment, which in turn would lower the electrical requirement of the compressor.
(15) Exemplary embodiments described herein may be beneficial for the natural and built environments as well as for economic reasons. In exemplary embodiments, the systems, methods and/or devices may eliminate or reduce the need for external electricity transmission into the system, at least for certain applications. In exemplary embodiments, the thermal energy acquired from the water vapor may be stored. In other exemplary embodiments, the thermal energy may be stored and may be transported to another location of the system or to an ancillary system.
(16) Exemplary embodiments described herein are directed to exploiting the phase change of the captured frost into liquid water to assist the condensing side of the refrigeration cycle, lowering the energy requirements of the overall system.
(17) Exemplary embodiments described herein may be beneficial for the natural and built environments as well as for economic reasons. In exemplary embodiments, the systems, methods and/or devices may eliminate or reduce the need for water to be provided by external water distribution and/or delivery systems, at least for certain applications. In exemplary embodiments, the systems, methods and/or devices may be installed directly at an end users location and directly connected to an end users internal water system. In certain applications, especially for new construction, exemplary embodiments described herein may reduce or eliminate the cost and/or maintenance of underground or other municipal water supply systems. In certain applications exemplary embodiments described herein may reduce or eliminate the cost of delivery of water by truck to an end user. Additionally, in exemplary embodiments described herein the systems, methods and/or devices may eliminate or reduce the need for water pumps of an end user.
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(19) The atmospheric water harvester of
(20) The second process of the atmospheric water harvester of
(21) The strength of a heat transfer process may be easily calculated and/or expressed using the law of heat conduction also known as Fourier's law.
Q=(k/s)A dT=U A dT where Q=heat transfer (W) k=Thermal Conductivity of material (W/m K) s=material thickness (m) A=heat transfer area (m.sup.2) U=k/s=Coefficient of Heat Transfer (W/(m.sup.2 K)) dT=t1t2=temperature gradient-difference-over the material ( C.)
(22) In simpler terms, and with all other conditions of the above equation being static, the greater the dT between the hot body and colder body the greater the thermal transfer. For example, using 40 C. as the temperature of ambient water vapor 13 (hot body) and a system design temperature of the frost collection surface 9 (colder body) of 1 C., dT equals 41 C. Lowering the system design temperature of the frost collection surface 9 to, for example, 50 C. broadens the dT to 90 C., increasing the thermal energy transfer rate.
(23) It is a well established conclusion detailed in numerous published scientific studies over the past 50 years that the largest factor influencing frost growth rate is the dT between water vapor 13 and a frost collection surface 9. These many studies where primarily done in an effort to understand frost growth rate conditions to assist engineers to develop ways in which to slow down or restrict the process of frost growth in the aerospace and refrigeration industries because frost buildup impacts negatively on systems within those industries. In the atmospheric water harvester of
(24) Another factor of frost rate growth found in studies is that frost rate growth slows as the frost layer thickens. Most of the studies conclude that this slow down of frost growth is primarily due to two influences, the first is the crystalline characteristic of frost causing air pockets, or voids, in the frost that become the contact point of incoming water vapor 13 rather than the frost collection surface 9. The second is the influence of the frost layer itself, as it thickens it creates a thermal barrier, or insulation layer, between incoming water vapor 13 and the frost collection surface 9. The dT is narrowed and other thermal transfer properties such as k, s and A in the equation are no longer static. The water vapor 13 is no longer directly thermally interfacing with the frost collection surface 9, the water vapor 13 is interfacing with a frost layer. However, in a system designed for atmospheric water harvesting utilizing the deposition process optimizing rapid frost growth rates from water vapor 13 for the second process of the atmospheric water harvester of
(25) Therefore: the third process of the atmospheric water harvester of
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(27) Encapsulation of the evaporation coil 8 within a low temperature thermal storage PCM 17 eliminates contact between the evaporation coil 8 and the much warmer water vapor 13 to be cooled. Further, encapsulating the evaporation coil 8 as disclosed prevents, or reduces, the system of this embodiment from having to re-chill the frost collection surface 9 when the compressor cycles on and off. Doing so results in the advantage of a relevant portion the low temperature of the evaporation coil 8 done by the work of the compressor 2 is also preserved. Known refrigeration cycle system compressors commonly cycle on and off multiple times per day losing a significant portion, or in some cases all, of work accomplished by each cycle to the warm air surrounding the evaporation coil: however, when the evaporation coil 8 is encapsulated within a low temperature thermal storage PCM 17, a portion of the work of each cycle is con-served due to the low temperature thermal storage PCM 17 acting as an insulating barrier between the water vapor 13 and the evaporation coil 8. Moreover the addition of automatic valves, at the beginning and end of the evaporation coil 8, a low temperature thermal storage PCM 17 may maintain both the temperature and low pressure of the working fluid within the evaporation coil 8 during the OFF periods of the system operating cycle conserving a relevant portion of work done by the compressor 2 during the previous ON cycle.
(28) Selection of an optimal low temperature thermal storage PCM 17 encapsulating the evaporation coil 8 may be based primarily on the desired design temperature of the frost collection surface 9 for purposes of maintaining a desired dT with incoming water vapor 13. For example, on an atmospheric water harvesting system in an environment that regularly reaches ambient temperatures above 30 C. and a desired design temperature of the frost collection surface 9 being determined to be 40 C., a low temperature thermal storage PCM 17 may be selected having a phase change temperature, from solid phase to liquid phase of, for example of 30 C.
(29) There are two primary reasons for selecting a low temperature thermal storage PCM 17 of 30 C., in the example above. First, to maintain a frost collection surface 9 of 40 C., the low temperature thermal storage PCM 17 will have to be intermittently cooled to between 42 C. to 45 C. due to the incoming thermal energy of the water vapor 13 and the cooling capacity of the refrigeration cycle system. In such a temperature specific design of the system, the compressor's 2 temperature sensor 5 may be set to turn the system ON, for example, at 42 C. and OFF again at 45 C. so that the refrigeration cycle only cools a 3 C. dT rather than a 75 C. dT of the difference between the desired 45 C. of the frost collection surface 9 and the 30 C. of incoming water vapor 13. Additionally, PCM's in solid phase generally require approximately 50 percent less energy to cool/heat than they do in their respective liquid stage. Water, for example, having a phase change point from liquid to solid or solid to liquid of 0 C. requires only 2.06 J/g C. when in a solid state but requires 4.18 J/g C., in a liquid state. Moreover, the phase change for the 1 C. temperature change at the phase change point requires an additional 334 J/g for that 1 C. change in temperature.
(30) Most refrigeration systems have lower cooling capacities and efficiencies when their evaporator temperatures are below 20 C. and all solids have lower specific heat capacities in their respective solid states as well as typically being better heat conductors than in their liquid states. Simply put, it requires much less work, and thereby energy, to heat or cool a substance in its respective solid state than in its liquid state. Therefore, in operation, maintaining a predetermined mass of PCM at a temperature below 42 C. requires much less work than the refrigeration cycle cooling incoming amounts of water vapor and air from a changing outdoor environment to 45 C. In this manner, the refrigeration cycle of the system cools the low temperature PCM 17 mass only from, for example, 42 C. to 45 C. while the low temperature PCM 17 mass cools the incoming water vapor 13 from the water vapor's 13 incoming temperature to 45 C.
(31) Second, an atmospheric water harvesting system may not be required to operate constantly. If the liquid water collection basin 21 is full for example, the entire system may be shut off by a user, whereby the compressor will no longer cycle. A system may be shut off for routine cleaning or maintenance work to be done. The low temperature PCM 17 mass will slowly rise in temperature, at a rate dependent primarily on how well the PCM encapsulation tanks 16 are insulated from warmer adjoining environments. However, if the low temperature PCM 17 has a phase change temperature of 30 C., as is in the above example, the latent heat of fusion will extend the time it takes to warm from 30 C. to 29 C. by a time factor of over 100 times the preceding temperature rises per degree C. If the PCM encapsulation tanks 16 are well insulated from warmer temperatures, the low temperature PCM 17 may remain at 30 C., for days rather than minutes. In contrast, a standard evaporation coil 8 without a low temperature PCM 17 encapsulation, even if insulated well will warm very close to ambient temperature within minutes of system shut down. Moreover, restarting the system without a low temperature PCM 17 encapsulation may require a thermal pull-down of 95 C. to achieve a 40 C. frost collection surface temperature, whereas with the addition of a low temperature PCM 17 encapsulation around the evaporation coil 8 the system may only require a thermal pull-down of, for example, 15 C. saving both time and energy on restart.
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(33) The evaporation coil 8 enters the PCM encapsulation tank 16 through an evaporator inlet hole 24. The evaporation coil 8 is shaped to bend around the interior tank bracing 23 channels and may be evenly distributed inside the PCM encapsulation tank 16 to best provide equal cooling of the low temperature PCM 17 encapsulated inside the PCM encapsulation tank 16 it is enclosed in. The evaporation coil 8 exits the PCM encapsulation tank 16 through an evaporator outlet hole 25. The evaporator inlet hole 24 and the evaporator outlet hole 25 require scaling to the outside of the PCM encapsulation tank 16 to prevent degrading the low temperature PCM 17 over time. Additionally, a temperature sensor tube 28 may be installed and affixed to the inside of the PCM encapsulation tank 16. The temperature sensor tube 28 requires scaling to the outside of the PCM encapsulation tank 16 to prevent degrading the low temperature PCM 17 over time. PCM encapsulation tank 16 edges may be closed to form a sealed tank mechanically, using adhesives and/or welded. A PCM tank filler opening 26 and PCM tank breather opening 27 may be used to fill the tank with the low temperature PCM 17 after the tank is sealed. The PCM tank filler opening 26 and PCM tank breather opening 27 may be sealed in the PCM encapsulation tank 16 to prevent degrading the low temperature PCM 17 over time.
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(35) The first benefit is to guarantee the refrigerant is indeed fully in a liquid state as it passes through the expansion device 7 into the evaporation coil 8. The second benefit is that a lower temperature liquid refrigerant will have a higher viscosity resulting in a greater resistance within the expansion device. Therefore, placing the liquid line in an air pocket inside the PCM encapsulation tank 16, may effectively lower the work load of both the compressor 2 and condensing coil 8 with no additional cost to the system.
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(43) In the exemplary embodiments described herein, the following reference numerals have the identified label/structure/operation: 1. Input energy 2. Compressor 3. Fan 4. Switch 5. Temperature sensor 6. Condensing coil 7. Expansion device 8. Evaporation coil 9. Frost collection surface 10. Scraper 11. Scraper actuator 12. Scraper path 13. Water Vapor 14. Frost 15. Thermal Energy 16. PCM encapsulation tank 17. Low temperature PCM 18. Brazed plate heat exchanger 19. In-flow conduit 20. Out-flow conduit 21. Liquid water collection basin 22. Liquid water 23. Interior tank bracing 24. Evaporator inlet hole 25. Evaporator outlet hole 26. PCM tank filler opening 27. PCM tank breather opening 28. Temperature sensor tube 29. Temperature sensor leads 30. Ball valve 31. Insulated shell 32. Insulated lid (open) 33. Insulated lid (closed) 34. Lid seal 35. Tank insulation 36. Tank seal 37. Tank thermal sink 38. Water float valve 39. Cool dry air vent 40. Air float valve 41. Cool dry air 42. Scraper panel 43. Frost drop direction 44. Liquid water outlet 45. Fiberglass outer shell 46. Aerogel 47. Polycore panel 48. Cryogen Z 49. Inner structural shell 50. Collection area temperature 51. Ambient temperature