FORM SEAL, DEVICE WITH A FORM SEAL, AND METHOD FOR USING A FORM SEAL
20250172417 · 2025-05-29
Inventors
- Andreas Müller (Ostfildern, DE)
- Hans Meyer (Eschach, DE)
- Alejandro Vaca Torres (Steinheim, DE)
- Hongshuo Domnick (Dresden, DE)
Cpc classification
F16J15/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23P19/047
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23P19/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A form seal for sealing a gap between a component inserted into a recess of a part exposed to the environment includes: an annular first sealing region for sealing a front region of the gap facing the environment, which comprises a front region adjoining a front side of the form seal, the external dimensions of which decrease in the direction of the front side; a second sealing region that projects inward on an inner side of the first sealing region complementary to a groove of the component; and a third sealing region for supporting the rear of the form seal, which adjoins the first sealing region on a side of the first sealing region facing away from the front side.
Claims
1. A form seal for sealing a gap between a component, which can be inserted or is inserted into a recess of a part and includes a groove arranged on an outer edge, and the part, which delimits the recess on all sides on the outside, which recess is open to the environment on a front side, the form seal comprising: an annular first sealing region adapted to seal a front portion of the gap, which faces the environment, wherein first sealing region includes a front region adjoining a front side of the form seal, the outer dimensions or outer diameter of which decrease in a direction of the front side; a second sealing region projecting radially inward from an inner side of the first sealing region and adapted as a spring, which is complementary to the groove of the component; and a third sealing region adapted to support a rear side of the form seal, which third sealing region adjoins the first sealing region on a boundary of the first sealing region facing away from the front side.
2. The form seal according to claim 1, wherein the first sealing region includes, on the boundary of the front region facing away from the front side of the form seal, a rear region which is adjoined on the inner side by the second sealing region and whose radial width corresponds to a maximum radial width of the front region of the first sealing region.
3. The form seal according to claim 1, wherein the second sealing region includes a projection formed on an inner edge thereof, which projects in a direction facing away from the front side of the form seal.
4. The form seal according to claim 1, wherein the third sealing region has, over an entire axial height thereof, external dimensions in a radial direction that are smaller than the outer dimensions of the first sealing region.
5. The form seal according to claim 1, wherein the third sealing region includes: a cross-sectional geometry that corresponds to a generally triangular shape with one side facing the first sealing region and two sides each inclined relative to a longitudinal axis of the form seal, a rounded or flattened rear side facing away from the first sealing region; and/or on the one side facing the first sealing region, a radially inwardly facing inner surface area extending parallel to a radially inwardly facing inner surface area of the front region of the first sealing region adjoining the front side and/or is arranged offset outward relative to the inner surface of the front region of the first sealing region in the radial direction by a distance, wherein the distance is a predetermined distance, is 0.05 mm to 0.20 mm, and/or is dimensioned such that the inner surface area of the third sealing region only rests against the component when the form seal surrounding the component on all sides on the outside is compressed in the radial direction and/or is clamped within the recess.
6. The form seal according to claim 1, further comprising an annular circumferential groove with rounded cross-sectional geometry in an inner side in a transition region between the first sealing region and the third sealing region adjoining the second sealing region.
7. The form seal according to claim 1, wherein the front side is planar and/or is dimensioned such that the front side of the form seal facing the environment in an assembled state of the form seal is planar, is flush with a front side of the component facing the environment, and/or is flush with an outer surface of the part surrounding the front side of the form seal on all sides.
8. A device comprising: a form seal according to claim 1; the component with the groove arranged on the outer edge; and the part with the recess open to the environment, into which the component is introduced with interposition of the form seal surrounding the component on all sides on the outside.
9. The device according to claim 8, wherein the recess includes a region facing the environment, the dimensions or diameter of which decrease in a direction facing the environment.
10. The device according to claim 8, wherein: the second sealing region includes a projection formed on an inner edge thereof, which projects in a direction facing away from the front side of the form seal; and the component includes a recess adjoining the groove with a shape complementary to a shape of the projection.
11. The device according to claim 8, wherein the part recess includes a first cavity surrounding the third sealing region on the outside, and/or a second cavity surrounded on the outside by the third sealing region adjoins the third sealing region in the recess.
12. The device according to claim 8, wherein: the front side of the form seal facing the environment is planar, is flush with a front side of the component facing the environment, and/or is flush with an outer surface of the part surrounding the front side of the form seal on all sides on the outside; and/or the third sealing region adjoins a stop surface on the side facing away from the first sealing region, wherein at least one of: the form seal has, in a radial region comprising the third sealing region, an axial height in the axial direction adapted to a depth of the radial region of the part recess delimited at the rear by the stop surface; the stop surface is a surface of the part including the part recess or of another part of the device; and at least an outer edge of the component rests against the stop surface.
13. The device according to claim 8, wherein at least one of: the device is a sensor, a measuring instrument, a measuring device, a measuring arrangement, or a measuring system for metrological detection of a measured variable of a medium; the component is a window, a membrane, a sensor element, a sensor element including at least one electrode, or a probe; and the part is a housing or a fitting.
14. A method for assembling the form seal according to claim 1 in a device, the method comprising: pushing the form seal onto the component such that the form seal surrounds the component on all sides on the outside, wherein the second sealing region engages in the groove of the component; compressing the form seal in the radial direction by pushing the component, including the form seal pushed thereon, in the axial direction into a sleeve whose cross-sectional area decreases in the axial direction, wherein a smallest cross-sectional area of the sleeve present at one end of the sleeve is less than or equal to a cross-sectional area of an opening of the recess adjoining the environment; and inserting the component, including the radially compressed form seal, into the recess of the part through the sleeve, which is positioned accordingly in front of the recess, wherein the component, the part and the form seal in an assembled state comprise a device, wherein the device is a sensor, a measuring instrument, a measuring device, a measuring arrangement, or a measuring system for metrological detection of a measured variable of a medium.
15. The method according to claim 14, wherein: the component, including the form seal pushed thereon, is pushed into the sleeve using a punch and then inserted through the sleeve into the recess; and the punch includes a punch surface on an end face thereof, which includes an inner surface and an edge surface surrounding the inner surface, wherein: the inner surface has a shape adapted to a shape of a front side of the component facing the environment; and the edge surface has a shape adapted to the shape of the front side of the form seal and protrudes in the axial direction by a predetermined distance or a distance of 0.1 mm to 0.5 mm from the inner surface.
16. The method according to claim 14, further comprising replacing a previously assembled form seal with an identical replacement seal by: removing the form seal from the recess using a tool; and assembling the replacement seal into the recess with the component or an identical replacement component according to method of claim 14.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] The present disclosure and its advantages will now be explained in detail using the figures in the drawing, which show several examples of embodiments. The same elements are indicated by the same reference numbers in the figures.
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
DETAILED DESCRIPTION
[0065] The present disclosure relates to a form seal 1 for sealing a gap between a component 5 that can be inserted or is inserted into a recess 3 of a part 7 that is open to the environment on the front side and the part 7 that delimits the recess 3 on all sides on the outside. An exemplary embodiment of the form seal 1 is shown in
[0066] The form seal 1 described here can be used in devices 100 of the most varied types, such as sensors, measuring instruments, measuring devices, measuring arrangements and measuring systems for the metrological detection of a measured variable of a medium, each of which has a part 7, such as a housing or a fitting, with a recess 3 open to the environment and a component 5, such as a probe, a membrane, a measuring element or a window, inserted at least partially into the recess 3 with the form seal 1 interposed.
[0067] A section of an exemplary embodiment of the device 100 comprising the form seal 1, the recess 3 of the part 7 and the component 5 is shown in
[0068] Depending on the type of device 100, the component 5 is, for example, a sensor element, such as a membrane, e.g., an analyte-sensitive membrane of a sensor, e.g., an optochemical sensor, or a sensor element comprising at least one electrode, such as a sensor element comprising at least one measuring electrode of a conductivity sensor.
[0069] In conjunction with devices 100 designed as optical measuring devices or as optical sensors, the component 5 is, for example, a window through which, by means of the correspondingly designed devices 100, transmission radiation is sent into a medium adjoining the outside of the window and/or through which measurement radiation is received. In this case, the device 100, which is only partially shown in
[0070] Depending on the type of device 100, the part 7 is, for example, a fitting or a housing with at least one recess 3 for receiving a component 5.
[0071] As shown in
[0072] The form (e.g., molded) seal 1, or the first sealing region 11, the second sealing region 13 and/or the third sealing region 15 each consist of a sealing material, e.g., an elastomer, a plastic, such as polytetrafluoroethylene (PFTE), polyetheretherketone (PEEK) or polypropylene (PP) or another sealing material.
[0073] The first sealing region 11 is designed to seal a front region of the gap facing the environment and located in the recess 3. Accordingly, the dimensions of the first sealing region 11 are preferably dimensioned such that the first sealing region 11, when mounted in the device 100, is clamped in the front region of the gap in the radial direction between an inner surface area 17 of the part 7, which delimits the recess 3 on all sides on the outside, and an outer surface area of the component 5.
[0074] Optionally, a front side 19 of the first sealing region 11 facing the environment in the assembled state of the form seal 1 has, for example, a planar shape. Alternatively or additionally, the dimensions of the form seal 1 are optionally dimensioned, for example, such that the front side 19 of the first sealing region 11 is substantially flush with a front side 21 of the component 5 facing the environment, and/or is substantially flush with an outer surface 23 of the part 7 surrounding the front side 19 of the form seal 1 on all sides.
[0075] This avoids undercuts into which medium could penetrate that could not be easily removed again by cleaning from the outside. In contrast to O-rings known from the prior art, which routinely have to be clamped such that a partial region of the O-ring protrudes from the gap to be sealed in order to avoid undercuts, the dimensions of the form seal 1 described here are optionally dimensioned, for example, such that the front side 19 of the first sealing region 11 is substantially planar in the assembled state of the form seal 1. This avoids the disadvantages previously described in connection protruding partial regions of O-rings. The latter is advantageous in particular in devices 100 for the metrological detection of a measured variable of a medium, in which protruding partial regions can have a detrimental effect on the measuring properties.
[0076] The first sealing region 11 has, at least in a front region 11a adjoining its front side 19, decreasing external dimensions in the axial direction extending in the direction of the front side 19.
[0077] In this respect, the recess 3 of the part 7 of the device 100 preferably has decreasing dimensions in the axial direction towards the environment, at least in its region 3a facing the environment.
[0078]
[0079] This shape, which is actually disadvantageous with regard to the insertion of the form seal 1 from the outside through an opening 49 of the recess 3 facing the environment, offers the advantage that the inner surface area 17 of the part 7, which delimits the recess 3 on the outside, forms a counter bearing for the form seal 1 inserted into the recess 3, on which the outer surface area 25 of the first sealing region 11 rests in the inserted state. This causes a fixation of the form seal 1 in the recess 3 in addition to the radial clamping of the first sealing region 11 in the front region of the gap, which prevents the form seal 1 clamped in the gap from emerging from the recess 3 in the direction facing the environment.
[0080] In order to achieve this fixation acting in the axial direction, the first sealing region is optionally designed, for example, in such a way that it has decreasing external dimensions over its entire axial height in the axial direction running towards the front side. In this case, the front region is identical to the first sealing region.
[0081]
[0082]
[0083] The second sealing region 13 is designed as a spring that, when the form seal 1 is pushed onto the component 5, engages in a complementary outer groove 27 of the component 5. This creates a positive connection between the form seal 1 and the component 5. This offers the advantage that by pushing the form seal 1 onto the component 5, an assembly is formed that can then be inserted into the recess 3 from the outside. A further advantage is that the component 5 is held in the recess 3 by the form seal 1 clamped in the part 7 and the tongue and groove connection.
[0084] An optional embodiment is that the second sealing region 13 has a projection 29 formed on its inner edge and protruding in the direction facing away from the front side 19 of the form seal 1. In conjunction with this optional design, the component 5 has, for example, a recess 31 adjoining the groove 27. As shown in
[0085] The third sealing region 15 adjoins the first sealing region 11 on a side of the first sealing region 11 facing away from the front side 19 of the form seal 1. The third sealing region 15 is designed as a rear support of the form seal 1. In this respect, the third sealing region 15 in the device 100 adjoins, for example, a stop surface 33 of the device 100, in particular of the part 7, which stop surface delimits at least one outer edge region of the recess 3 facing away from the environment. This limits the insertion depth to which the form seal 1 can be inserted into the recess 3 both during its assembly and in the installed state.
[0086] In order to achieve the rear support, the form seal 1 has, in its radial region comprising the third sealing region 15, an axial height h in the axial direction which is adapted to a depth of the radial region of the recess 3 delimited at the rear by the stop surface 33.
[0087] As shown in
[0088] This method of use comprises an assembly method shown in
[0089] Subsequently, the form seal 1 mounted on the component 5 is compressed in the radial direction. For this purpose, for example, the component 5, together with the form seal 1 pushed thereon, is pushed in the axial direction into a sleeve 35 whose cross-sectional area decreases in the axial direction. The smallest cross-sectional area of the sleeve 35 present at one end of the sleeve 35 is less than or equal to, preferably substantially equal to, the cross-sectional area of the opening 49 of the recess 3 adjoining the environment.
[0090] The component 5 is then inserted from the outside into the recess 3 of the part 7 together with the form seal 1 compressed in the radial direction. This step is carried out, for example, such that the component 5 together with the compressed form seal 1 is inserted into the recess 3 of the part 7 through the sleeve 35 positioned accordingly in front of the recess 3. The insertion depth of the form seal 1 in the recess 3 is limited by the stop of the third sealing region 15 on the stop surface 33 of the device 100.
[0091] Depending on the type of device 100 and/or component 5, the stop surface 33 also serves as stop surface 33 for the component 5. In this case, the stop surface 33 of the part 7 extends radially inwardly such that at least one outer edge of the component 5 of the device 100 rests against the stop surface 33. Alternatively, the device 100 may also have a stop surface of the part 7 or of another component of the device 100, which stop surface is separate from the stop surface 33 and against which the component 5 in the device 100 rests.
[0092] Both the pushing in of the assembly formed by the component 5 and the form seal 1 pushed thereon as well as the pushing of this assembly through the sleeve 35 into the recess 3 can be done, depending on the axial length of the sleeve 35, for example, by hand or by means of a suitably shaped tool. As an example,
[0093] The inner surface 41 preferably has a shape adapted to the shape of the front side 21 of the component 5 facing the environment. As shown in
[0094] Irrespective of the design of the punch 37, 37, 37 adapted to the geometry of the component 5, 5, 5, the edge surface 43 of the punch surface 39 of the punch 37, 37, 37 has a shape adapted to the shape of the front side 19 of the form seal 1.
[0095]
[0096] A further advantage is that the form seal 1 is compressed in the axial direction by the protruding edge surface 43 during installation and assumes the clamped shape intended for it after the removal of the punch 37, 37. This also ensures that the form seal 1, in the assembled state, is supported on the rear side on the stop surface 33 and/or is clamped between the stop surface 33 and the inner surface 17 of the part 7.
[0097]
[0098] Alternatively or additionally to the shaping of the punch surface 39 shown in
[0099] For this purpose, an embodiment of the form seal is first considered, the dimensions of which are dimensioned such that the form seal inserted into the recess completely or at least almost completely fills a partial space of the recess located on the side of the first sealing region facing away from the environment. In this embodiment, the first sealing region and the third sealing region must be compressed radially over their entire axial height during assembly to such an extent that they can be introduced into the recess through the front opening of the recess. During this process, compression forces are exerted on all sealing regions with external dimensions exceeding the cross-sectional area of the opening, which compression forces are greater the larger the external dimensions are in comparison to the cross-sectional area of the opening.
[0100]
[0101] In conjunction with this embodiment of the third sealing region 15, the recess 3 of the device 100, as shown in
[0102] Alternatively or additionally, the third sealing region 15 is optionally dimensioned, for example, such that a second cavity 53 surrounded on the outside by the third sealing region 15 adjoins the third sealing region 15 in the device 100.
[0103] The first cavity 51 as well as the second cavity 53 each offer the advantage that they are available as a swelling space into which sealing material of the form seal 1 can expand as needed, in particular, when the ambient temperature changes. As a result, the form seal 1 is protected from damage, in particular, also at very high temperatures and also during large temperature fluctuations, and is held in its position within the recess 3. The latter is, in particular, advantageous when the component 5 and the part 7 consist of materials with different thermal expansion coefficients, which may, among other things, result in temperature-dependent changes in the gap width of the gap sealed by the form seal 1. The swelling spaces offer the advantage that reliable sealing of the gap by the form seal 1 is ensured in an even larger temperature range without sealing material protruding outwards. In addition, the expansion of sealing material into the swelling spaces reduces thermomechanical stresses that may occur depending on the temperature and that could otherwise have a detrimental effect on the form seal 1 and/or the component 5.
[0104] The previously described optional designs of the third sealing region 15 can be achieved by different shapes of the cross-sectional area of the third sealing region 15.
[0105] The cross-sectional geometry is optionally designed, for example, such that the third sealing region 15, in its region facing away from the first sealing region 11 and corresponding to one of the three vertices of the triangle, has a rounded or flattened rear side 55, which is advantageous, in particular, with regard to the rear support of the form seal 1 in the recess 3.
[0106] Alternatively or additionally, the third sealing region 15 is designed, for example, such that in its region facing the first sealing region 11 it has a radially inwardly facing inner surface area 57 that runs parallel to a radially inwardly facing inner surface area 59 of the front region 11a of the first sealing region 11.
[0107] An optional embodiment is that the inner surface area 57 of the third sealing region 15 extends radially outwardly offset relative to the inner surface area 59 of the front region 11a of the first sealing region 11 in the radial direction by a predetermined distance d, e.g., a distance d of 0.05 mm to 0.20 mm. The distance d is dimensioned such that the inner surface area 57 of the third sealing region 15 only rests against the component 5 when the form seal 1 surrounding the component 5 on all sides is compressed in the radial direction and/or clamped in the recess 3.
[0108] A further optional design is that the form seal 1 has an annular circumferential groove 61 with a rounded cross-sectional geometry on the inside in a transition region adjoining the second sealing region 13 between the first sealing region 11 and the third sealing region 15. The groove 61 designed in this way as a stress relief groove offers the advantage that it facilitates the deformation of the form seal 1 during assembly and thereby reduces stress peaks occurring within the form seal 1.
[0109] Irrespective of the shape of the third sealing region 15, the installation of the form seal 1 in the recess 3 that is open to the environment and thus easily accessible from the outside offers the advantage that no access is required to a region of the device 100 located on the side of the recess 3 facing away from the environment. This offers the advantage that the form seal 1 can be replaced if necessary without having to open the device 100.
[0110] In this respect, an optional design of the previously described method of use comprises, for example, a further method step in which the form seal 1 mounted in the recess 3 of the device 100 in the manner described above is replaced at least once, when required or at predetermined times.
[0111] In this case, the process is carried out in such a way that the form seal 1 is removed from the recess 3 by means of a tool, such as a hook. For this purpose, O-ring hooks known from the prior art for removing O-rings can be used. The form seal 1 is then replaced by an identical replacement seal, which is mounted in the recess 3 together with the component 5 or an identical replacement component using the assembly method described above.
[0112] Just like the installation of the form seal 1 in the recess 3 that is open to the environment and thus easily accessible from the outside, the replacement of the form seal 1 also offers the advantage that no access to a region of the device 100 located on the side of the recess 3 facing away from the environment is required. This offers the advantage that the device 100 does not have to be opened or at least partially dismantled for replacement.