GAS DETECTING DEVICE
20250172479 · 2025-05-29
Inventors
- Bertil HÖK (Västerås, SE)
- Jonas LJUNGBLAD (Västerås, SE)
- Hiromi FUJITA (Tokyo, JP)
- Tatsushi Yagi (Tokyo, JP)
- Floria OTTONELLO BRIANO (Stockholm, SE)
Cpc classification
H10F71/1272
ELECTRICITY
International classification
Abstract
Gas detecting devices and in particular volatile substance sensors such as breath alcohol devices sensors. The semiconductor gas sensor device includes a laser structure and an optical waveguide resonator formed in a same compound semiconductor which includes at least one optical emission layer and one optical propagation layer. The optical waveguide resonator is formed in the optical propagation layer and is to its greater part separated from the remaining portion of the optical propagation layer. The laser structure is provided adjacent to a portion of the optical waveguide resonator and arranged to transmit electromagnetic radiation at a specific wavelength band to the optical waveguide resonator arranged to resonate at that specific wavelength band.
Claims
1. A semiconductor gas sensor device for determining the concentration of a volatile substance within air flow, the semiconductor gas sensor device comprising: a laser structure and an optical waveguide resonator formed in a same compound semiconductor, and a means for detecting optical power dissipation of an electromagnetic wave propagating in the optical waveguide resonator, the compound semiconductor comprising a single crystalline substrate and a plurality of epitaxially grown semiconductor single crystalline layers provided on the substrate, wherein the plurality of epitaxially grown semiconductor single crystalline layers comprises at least one optical emission layer and one optical propagation layer, wherein; the optical emission layer is present at least in the laser structure and is arranged to emit electromagnetic radiation within a specific wavelength band; the optical waveguide resonator is at least partly constituted by one part of the optical propagation layer and the major portion of the optical waveguide resonator is separated from the remaining part of the optical propagation layer and arranged to resonate in the specific wavelength band; and the laser structure is provided adjacent to a portion of the optical waveguide resonator, thereby providing means for transmitting electromagnetic radiation within the specific wavelength band generated in the optical emission layer of the laser structure to the optical waveguide resonator, wherein the semiconductor gas sensor device comprises a MEMS modulator formed at least partly in the optical propagation layer and arranged to control the position of the specific wavelength band.
2. The semiconductor gas sensor device according to claim 1, wherein the laser structure comprises a laser waveguide which is at least partly formed in or optically coupled to the optical propagation layer and wherein during use the laser waveguide is optically coupled to the optical waveguide resonator.
3. The semiconductor gas sensor device according to claim 1, wherein the semiconductor gas sensor device is arranged to determine a concentration of a specific substance in air and the laser structure is arranged to emit electromagnetic radiation at the specific wavelength band, and the optical waveguide resonator is arranged to resonate at the specific wavelength band associated with a peak in absorbance of that substance.
4. The semiconductor gas sensor device according to claim 1, wherein the laser structure is arranged adjacent to a portion of the optical waveguide resonator with a gap which does not exceed of a wavelength in the specific wavelength band.
5. The semiconductor gas sensor device according to claim 1, wherein the material of the optical propagation layer is selected to be highly transparent in the specific wavelength band.
6. The semiconductor gas sensor device according to claim 1, wherein the optical waveguide resonator is dimensioned so that its circumference C.sub.r will precisely equal an integer N times the desired resonance wavelength .sub.r corresponding to the absorption peak wavelength of the substance to be detected.
7. The semiconductor gas sensor device according to claim 1, wherein the optical waveguide resonator is a closed-loop structure.
8. The semiconductor gas sensor device according to claim 7, wherein the optical waveguide resonator is ring-formed.
9. The semiconductor gas sensor device according to claim 1, wherein the optical waveguide resonator is a line-formed structure and comprises a first reflector and a second reflector arranged at respective ends of the optical waveguide resonator.
10. The semiconductor gas sensor device according to claim 1, wherein the optical waveguide resonator is provided with at least one straight portion positioned adjacent to the laser structure and the length of the straight portion is at least as long as the extension of the laser structure in the plane of the compound semiconductor.
11. The semiconductor gas sensor device according to claim 1, wherein the plurality of layers comprises at least one intermediate layer arranged in between the substrate and the optical propagation layer, the intermediate layer being present beneath the optical propagation layer in the laser structure and the intermediate layer being at least partly absent under the optical propagation layer forming the optical waveguide resonator.
12. The semiconductor gas sensor device according to claim 1, wherein the optical waveguide resonator is partly free hanging over etched-away portions of the intermediate layer and partly supported by remaining structures of the intermediate layer.
13. The semiconductor gas sensor device according to claim 1, wherein the optical waveguide resonator is partly free hanging over etched-away portions of the intermediate layer. and partly supported by a plurality of bridges provided in the optical propagation layer and extending from a base structure to the optical waveguide resonator.
14. The semiconductor gas sensor device according to claim 13, wherein each of the bridges has a width that is less than the shortest wavelength in the specific wavelength band.
15. The semiconductor gas sensor device according to claim 1, wherein the optical waveguide resonator has an essentially rectangular cross section with width/thickness of approximately 2.00.5/0.20.1 m.
16. The semiconductor gas sensor device according to claim 1, wherein the means for detecting optical power dissipation of an electromagnetic wave propagating in the optical waveguide resonator, is provided by the laser structure further comprising means for monitoring and controlling the current and voltage of the laser structure during use.
17. The semiconductor gas sensor device according to claim 1, wherein the means for detecting optical power dissipation of an electromagnetic wave propagating in the optical waveguide resonator, is a photodiode constituted at least partly by the plurality of epitaxially crystal grown layers.
18. The semiconductor gas sensor device according to claim 1, wherein the laser structure is double heterostructure laser.
19. The semiconductor gas sensor device according to claim 1, wherein the laser structure is a quantum cascade laser.
20. (canceled)
21. The semiconductor gas sensor device according to claim 1, further comprising optical feedback gratings formed at least partly in the optical propagation layer.
22. The semiconductor gas sensor device according to claim 1, further comprising a temperature sensor formed at least partly by the plurality of epitaxially crystal grown layers.
23. The semiconductor gas sensor device according to claim 1, configured such that the specific wavelength band at least partly overlaps the position and width of an absorption peak of the substance.
24. A method of determining the concentration of a volatile substance within an air flow, the method comprising: providing a semiconductor gas sensor device according to claim 1; providing an air-flow to the immediate surroundings of the semiconductor gas sensor device of the semiconductor gas sensor device; supplying a drive voltage to the laser structure of the semiconductor gas sensor device; and recording the output from the means for detecting relating to the optical power dissipation of an electromagnetic wave propagating in the optical waveguide resonator being affected by volatile substance within an air flow.
25. The method according to claim 24, wherein the step of recording the output from the means for detecting comprises monitoring and controlling the current and voltage of the laser structure and basing the determination of the concentration of a volatile substance on how the current-voltage characteristic of the laser structure is influenced by the volatile substance within the air-flow.
26. The method according to claim 24, wherein the step of recording the output from the means for detecting comprises monitoring and analyzing the output from an photodiode detecting the optical power dissipation in the optical waveguide resonator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The invention will now be described in more detail with reference to the appended drawings, wherein:
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[0040]
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[0046] All the figures are schematic, not necessarily to scale, and generally only show parts which are necessary in order to elucidate the respective embodiments, whereas other parts may be omitted or merely suggested. Any reference number appearing in multiple drawings refers to the same object or feature throughout the drawings, unless otherwise indicated.
DETAILED DESCRIPTION
[0047] Terms such as top, bottom, upper, lower, below, above etc are used merely with reference to the geometry of the embodiment of the invention shown in the drawings and/or during normal operation or mounting of the device/devices and are not intended to limit the invention in any manner.
[0048] According to one aspect of the invention, a device for determining the presence and concentration of a volatile substance in air is provided. According to the invention at least an electromagnetic radiation source and an optical waveguide, and optionally also a detector are integrated on a compound semiconductor chip. Obvious advantages are small size, low production cost and compatibility with other semiconductor devices. By integrating the critical elements on a single chip, fabrication steps requiring high precision and accuracy are being carried out in a processing sequence known as surface micromachining, in which thousands of sensor devices on a single wafer may be processed in parallel. The required manufacturing precision is managed using batch processing of semiconductor wafers, exposing the wafer surfaces to deposition or etching through precisely controlled two-dimensional patterns based on lithography with almost atomic resolution.
[0049] According to embodiments of the invention, a single mode laser is integrated with an optical waveguide and means for optical modulation and detection are provided on a compound semiconductor substrate. A well-known fact is that many volatile substances exhibit sharp absorbance peaks in the mid infrared (IR) wavelength range. Furthermore, several group IV and III-V compound semiconductors, exhibit intrinsic properties allowing the design of sources and detectors of electromagnetic radiation within the IR range in a range of emission wavelengths between 0.5 and 10 m. By alloying IV (e. g. C, Si, Ge) or III-V compounds (e. g., Al, Ga, In, P, As, Sb) using epitaxial crystal growth, complex structures with precisely controlled functionality may be realized. These properties of the group IV and III-V compound semiconductors, and the well-established technologies of producing components out of these materials, makes them good candidates for being the building materials for the semiconductor gas sensor device for determining the presence and concentration of a volatile substance in air according to the present invention.
[0050] Three examples of volatile substances, water, carbon dioxide and ethyl alcohol (EtOH), are provided in Table 1 with numbers on peak wavelength [m] absorbance [ppm.sup.1 m.sup.1], and quality factor Q [dimensionless], and dynamic concentration range [min . . . max ppm].
[0051] Infrared absorption of volatile substances is based on molecular vibratory transitions according to quantum mechanical transition rules. In the H.sub.2O and CO.sub.2 cases, the peaks in Table 1 were selected based on magnitude and sharpness (quality factor, Q). The EtOH peak represents non-rotational transitions corresponding to vibratory stretching of the CH bond, resulting in a peak surrounded by a continuous background of a mixture between vibratory and rotational transitions. Basically, the same feature of singular sharp absorption peaks is found in most organic compounds with CH bonds.
TABLE-US-00001 TABLE 1 Major absorption peaks for H.sub.2O, CO.sub.2 and EtOH. H.sub.2O CO.sub.2 EtOH Wavelength [m] 2.671 4.235 3.345 Absorbance 7.8 10.sup.4 1.58 10.sup.2 2.9 10.sup.4 [ppm.sup.1 m.sup.1] Quality factor Q 16 000 25 000 1500 Dynamic concentra- 1 . . . 50 000 1 . . . 100 000 0.2 . . . 1000 tion range [min . . . max ppm] Source: Pacific Northwest National Laboratory, PNNL.
[0052] From Table 1 it is notable that all three substances exhibit singular absorption peaks within the outlined spectral range. The wavelengths, absorbances and quality factors vary between the substances but make the peaks clearly distinguishable from the background in most environments, including those of automotive applications. The dynamic concentration ranges have been estimated from data corresponding to in-vehicle applications within the temperature range of 40 . . . +85 C., and exhaled concentrations from human beings. The minimum number corresponds to the resolution requirement, and the maximum number is highest expected concentrations.
[0053] The semiconductor gas sensor device 100 according to the invention is schematically illustrated in
[0054] One portion of the optical waveguide resonator 106 is arranged to be adjacent and in close proximity to the laser structure 112. Preferably the distance between the optical waveguide resonator 106 and the laser structure 112 is less than or equal to the wavelength, more preferably less than half the wavelength and even more less than of the wavelength, wherein wavelength refers to the shortest wavelength in the wavelength band in which the semiconductor gas sensor device is intended to be used. Typically, this corresponds to a distance that is 1 m or less. Thereby, the laser structure 112 will be optical coupled with the optical waveguide resonator 106 and the radiation originating from the emission layer 103 within the laser structure 112 is transmitted into the optical waveguide resonator 106. The optical waveguide resonator 106, is allowing an optical wave to be propagating in the waveguide direction through several turns with low loss. The optical field is only partly confined to the solid waveguide material 106 but is also extending across its physical boundaries into the immediate air environment in the empty space 106c as an evanescent optical field 107a, b, the imaged areas of which should not be regarded as quantitative but as indicative of existence and approximate extension. The evanescent optical field 107a, b also extends to parts of the optical propagation layer 104 which is not part of the optical waveguide resonator 106 and may also extend to the optical emission layer 103 being part of the laser structure 112. The optical waveguide resonator 106 constitutes an optical resonator with a high quality factor optically coupled to the laser structure 112, the emission wavelength band of which is determined by the resonance frequency and quality factor of the waveguide resonator.
[0055] According to one embodiment of the invention, the laser structure 112 comprises a waveguide provided on top of the optical emission layer 103. The waveguide of the laser structure may at least partly be provided by the optical propagation layer 104. The optical coupling between the waveguide resonator 106 and the laser structure 112 also comprising a waveguide is provided by their parallel extension in the direction perpendicular to the drawing
[0056] According to embodiments of the invention, schematically illustrated in
[0057] Optical radiation is coupled from the laser structure 112 to the optical waveguide resonator 106 due to their alongside close vicinity, and the evanescent field as described in relation to
[0058] The optical propagation layer 104 and hence the optical waveguide resonator 106 is formed by a single crystalline III-V semiconductor material epitaxially grown on the substrate 101, with a composition to make it highly transparent to the IR radiation generated by the laser structure 112. A sacrificial layer has been etched away beneath the optical propagation layer 104 of the optical waveguide resonator 106 to form the empty space 106c. The optical waveguide resonator 106 may typically have a rectangular cross section with width/thickness of approximately 2.0/0.2 m or preferably 2.00.5/0.20.1 m. The gap defined by the sacrificial layer may typically be in the order of 2 m or preferably 2.00.5 m. Typically, during use, the IR radiation propagates twenty turns or more along the circumference before being completely scattered or absorbed.
[0059] The semiconductor gas sensor device 100 may further comprise a housing 108 providing a measurement chamber 108c accommodating the compound semiconductor 120. The housing 108 is provided with an air inlet 108a and an air outlet 108b leading in and out to the measurement chamber 108c, respectively.
[0060] Without being bound by theory it may be estimated that approximately half the radiation power associated with the propagating electromagnetic wave is propagated within the optical waveguide resonator 106, the other half constituting an evanescent wave propagated in the air, in close vicinity to the solid-state waveguide. This dimensionless proportion will be denoted external confinement factor in the following, depending on the magnitude of the empty space 106c among other factors. A comprehensive description of technical details of waveguide implementations is given in F. Ottonello Briano, Mid-Infrared Photonic Devices for On-Chip Optical Gas Sensing, Doctoral Thesis, The Royal Institute of Technology, Stockholm, Sweden, 2019.
[0061] According to one embodiment, the optical waveguide resonator 106 has an almost circular geometry, and constitutes a high-Q optical resonator, with a quality factor Q exceeding 10.sup.4. This is achieved by minimizing optical loss due to waveguide bending and scattering due to surface imperfection. Its circumference is typically 1.2 mm.
[0062] According to one embodiment, the optical waveguide resonator 106 comprises both curved and linear sectors as outlined in
[0063] The optical waveguide resonator 106 has with reference to
[0064] During use, air flowing close to the sensor substrate 101 between the inlet and outlet 108 a,b, will interact with the optical waveguide resonator 106 and optionally also with the laser-waveguide of the laser structure 112 and if the air-flow it includes a volatile substance with a concentration c.sub.m, and the volatile substance has an absorption peak coinciding with the emission wavelength of the laser structure 112. The interaction from the volatile substance will cause an optical power dissipation of the electromagnetic propagating in the optical waveguide resonator 106 and may according to the invention be detected with the laser structure 112 itself or with additional detecting means, representing different embodiments of the invention.
[0065] According to one embodiment, the semiconductor gas sensor device 100 is arranged to utilize the current-voltage characteristic of the laser structure 112 as the means to detect the interaction with the volatile substance, i.e., the optical power dissipation in the optical waveguide resonator 106. The power absorption of the laser structure 112 will influence the current-voltage characteristic of the laser as an additional power load according to the schematic equation
where i.sub.0 is the current at a supply voltage u.sub.0, unaffected by absorption from the volatile substance, and i(c.sub.m) is the current variation due to additional power load which is a monotonous function of the substance concentration c.sub.m. A source 109 of constant voltage u.sub.0, and a current meter 110 for measuring the current i, connected to the laser electrodes 105a, b, are schematically illustrated in
[0066] The sensor chip shown in a top view in
[0067] According to embodiments of the invention the compound semiconductor 120 comprises, in addition to the laser structure 112 and the optical waveguide resonator 106 one or a combination of the following elements: a MEMS modulator 114a, 114b, optical feedback gratings 115a, 115b together with a laser optical waveguide 113, one or more photodetectors, typically a photodiode 116 and one or more temperature sensors 117. By close temperature control, the position of the specific wavelength band can be adjusted to a portion close to the absorption peak of the substance, thereby defining a wavelength range for modulation. This may be used in a setup and calibration procedure to ensure proper functioning of each individual sensor 100 according to the invention.
[0068] All elements 112, 106, 113, 114a, 114b, 115a, 115b, 116, 117 are formed by a combination of epitaxial growth and other additive deposition or subtractive steps, such as etching. The photodetector may also be realized as a photoresistor, a phototransistor or as a combination and/or an array of such detectors. Contact pads or terminals 118 are provided for electrical communication between the elements and external electronic circuitry. The terminals 118 are preferably arranged in a single row to facilitate connection to other components by, for example, wire bonding.
[0069] The laser structure 112 is arranged to emit single-mode infrared radiation along the surface of the substrate 101 in the plane of the device. According to one embodiment the laser structure 112 are combined with optical feedback gratings 115a, 115b. The optical feedback gratings 115a, 115b include repetitive patterns with consecutive variable index of refraction resulting in constructive reflectance at distinct optical wavelengths defined by a repetition pattern of consecutive layers grown on, or etched from, the substrate 101. It represents an optical resonator designed for a quality factor of approximately 300.
[0070] The feedback lines 115a, 115b and the waveguide 113, provided in an embodiment of the invention are preferably formed in the optical propagation layer 104, constitute optical resonating elements controlling the emission from the laser. The single mode emission of the laser 112 is thus controlled by the exact dimensioning of its critical parameters, such as length, width and thickness of the waveguide, index of refraction, and the length, depth, width, and repetition rate of consecutive steps of the feedback lines 115a, 115b.
[0071] According to one embodiment, a MEMS (micro electromechanical structure) modulator 114 is provided and, like the optical waveguide resonator 106, built from partly suspended, partly freely hanging, thin elements formed at least partly in the optical propagation layer 104. The MEMS modulator comprises a stationary element 114a and flexible lines 114b, 114c and 114d. By applying voltage between the interdigitated fingers of elements 114a and 114b, bending will be induced of the elements 114c and 114 d, which in turn will result in slight horizontal movements of the line 114b. By its close vicinity to the optical waveguide resonator 106, the optical resonance frequency of the optical waveguide resonator 106 may be modulated in a controlled manner.
[0072] Preferably, the modulator 114 is operating at its mechanical resonance frequency within the range 10.sup.3-10.sup.4 Hz, determined by the mass of the moveable line 114b parallel to the waveguide 103, and the effective spring constant of the flexible members 114c and 114d. Technical details may be found in C. Errando-Herranz et al, IEEE Journal of Selected Topics in Quantum Electronics vol. 26, (2020), and P. Edinger et al, Conference on Lasers and Electro-Optics (2020), paper SM3J.2.
[0073] According to one embodiment, a photodiode 116 is provided in close vicinity to the optical waveguide resonator 106 at another position along its circumference. The distance between the photodiode 116 and the optical waveguide resonator 106 may preferably be 3-10 m and selected so that the Q-value of optical waveguide resonator 106 is not adversely affected. The photodiode 116 is basically a pn-junction with a composition and energy band gap adapted to absorb incident IR radiation. The photocurrent generated in the pn junction is representative of the total optical power propagated by the waveguide. The small portion 10.sup.5 or less absorbed by the photodiode 116 is adapted not to influence the quality factor of the optical waveguide resonator 106 to a large extent.
[0074] According to one embodiment one or several temperature sensors 117 is provided in the compound semiconductor 120. According to one embodiment, a temperature sensor 117 is positioned close to the laser structure 112 with the purpose of monitoring the operating laser temperature. The temperature sensor 117 is preferably a pn-junction of III-V material composition with an energy bandgap higher than the energy of the propagated IR radiation. The open circuit voltage of the pn-junction is a reliable measure of temperature being mostly dependent on its bandgap which in turn is reproducible dependent on temperature. Further temperature sensors 117 may be positioned to measure the temperature of the gas in the measurement chamber 108c.
[0075] During operation, the compound semiconductor 120 should preferably be kept within a controlled temperature interval, typically 401 C. According to one embodiment, this is accomplished by mounting the compound semiconductor 120 with its associated elements on top of a Peltier element (not shown). By this arrangement, the sensor according to the invention may accommodate an external operating temperature range of 40 to +85 C., or more.
[0076] As appreciated by the person skilled in the art, the above described structure may comprise additional layers and for example the optical emission layer 103 and the optical propagation layer 104 may comprise sublayers. An illustrative but non-limiting example is schematically illustrated in a cross-sectional view in
[0077] Etching techniques for generating steep vertical walls are known as anisotropic chemical etching or reactive ion beam etching (RIE). Sacrificial layers may preferably be etched off using composition-based selectivity, photo-electrochemical etching, or doping-selective etching (DSE), commonly using the same composition as stop layer and free-hanging structure. For more technical details, see B Hk, C Ovrn, E Gustafsson Batch Fabrication of Micromechanical Elements in GaAsAlGaAs, Sensors and Actuators 4, 1983, 341-348, L Tenerz, B Hk Micromachining of Three-Dimensional Structures Using Photo-Electrochemical Etching, Electronics Letters, 21, 1985, 1207-1208, and Y Lindn, L Tenerz, J Tirn, B Hk Fabrication of Three-Dimensional Silicon Structures By Means of Doping-Selective Etching (DSE), Sensors and Actuators 16, 1989, 67-82.
[0078]
[0079]
[0080]
[0081] In
[0082] The laser structure 112 combined with the optical waveguide resonator 106 is operating at a sharp peak 201, the quality factor, approximately 10.sup.4, of which is basically determined by the optical waveguide resonator 106. The specific wavelength band illustrated by the peak 201 is partly overlapping the substance absorption peak 202. Additional resonances of the optical waveguide resonator 106 of
[0083] The peak 203 with Q300 originates from the optical feedback gratings 115a, 115b. They are suppressing the influence of the side peaks to peak 201, so that the threshold 204 for laser operation is only exceeded for the central peak 201, thus maintaining single mode optical emission at the peak 201. Thus, the side peaks shown in
[0084] As described above, the modulation signal to the modulator 114a, 114b, or the modulation signal applied to the voltage feed circuitry 109, is controlling the exact location of the waveguide resonance peak within a short wavelength interval or, in other words, the position of the specific wavelength band. In
[0085] Single-crystalline III-V semiconductors offer a unique technological platform for the design of complex integrated structures, such as the present invention. Various combinations of elements from group III and V of the periodic table including aluminum (Al), gallium (Ga), indium (In) on the one hand (group III) and phosphorous (P), arsenic (As), and antimony (Sb), on the other (group V). Similar structures can be fabricated using group IV semiconductor compounds by alloying carbon (C), silicon (Si) and germanium (Ge) in various concentrations.
[0086] By alloying either group IV, or group III and V elements it is possible to match specific properties, such as energy band gap, crystalline lattice constant, and index of refraction. This is illustrated in
[0087] Two embodiments of laser structures 112 will be described by way of example in relation to
[0088] The generic DH laser structure of
[0089] The active layer 403 is intrinsic, lacking dopants, whereas the layer 402 closest to the substrate 401 is doped with n-doped In.sub.1x2Ga.sub.x2As, and the top layer is p-doped. A pn-junction is thus prevalent across the active layer 403. On top of the laser structure is a metallic layer 405, preferably gold or other highly conductive metal, constituting the anode connection of the laser structure. A cathode connection 406 may be a metal layer at the bottom of the substrate 401 as depicted in
[0090]
[0091] When voltage is applied through the anode-cathode connections in the forward direction, the charge carriers, electrons and holes, are injected across the pn-junction causing them to recombine in the active region while emitting photons having an energy close to E.sub.g1. At some threshold current, the population of carriers becomes inverted, and the spontaneous and uncorrelated photon emission will be overturned by stimulated, coherent emission according to basic laser theory.
[0092]
[0093] When electrons e are injected into the structure from the left of
[0094]
[0095] Two different options, the MEMS modulator 114 and modulation of the voltage source 109, may thus be utilized to obtain the necessary wavelength modulation as defined in this invention, the sideways movement of the specific wavelength band across the absorption substance peak as depicted in
[0096]
[0097] In one embodiment of the sensor system according to the invention, electronic modulation is performed by the electronic unit 602, instead of the optical modulator 604, corresponding to 114a-d of
[0098] The interface circuitry 611 may also comprise means for controlling the temperature for example by means of a Peltier element 612, also administered by the processor 613. Preferably, the heating and cooling capacity of the Peltier element 612 is controlled by more than one temperature, including at least one point remotely positioned from sources of local heat dissipation. The Peltier element 612 preferably has a significantly larger thermal capacity than the sensor substrate 101.
[0099] The electronic unit 602 preferably comprises a single crystalline silicon chip with integrated circuitry, a dedicated application specific integrated circuit, ASIC, designed specifically for the purpose of determining the concentration of a volatile substance. Several such devices may be combined for the measurement or monitoring of a multitude of substances.
[0100] The gas sensor system 600 according to the present invention may for example be utilized in breath alcohol devices, handheld devices for mobile use, stationary or mobile environmental monitoring devices, instruments for medical diagnostics and patient monitoring, vehicle monitoring devices and systems, industrial processing equipment, and household appliances.
[0101] In particular the gas sensor system may be particularly useful in implementations where small physical size, robustness, low production cost, and low power consumption is important.
[0102] A method of determining the concentration of a volatile substance within an air flow utilizing a gas detecting system 600 comprising a gas sensor device 601 as described above will be described with reference to the flowchart of
[0107] The steps of providing an airflow 710, supplying a drive voltage 715 and recording the output are repeated for each determination of a volatile substance in an airflow. One determination may also comprise recording a plurality of measurements and using for example a statistical mean of a measure of the concentration.
[0108] According to one embodiment the laser structure is utilized not only to generate the electromagnetic radiation, but also to detect the optical power dissipation caused by the interaction with the volatile substance, by monitoring and controlling the current and voltage of the laser structure 112 and basing the determination of the concentration of a volatile substance on how the current-voltage characteristic of the laser structure 112 is influenced by the volatile substance within the air-flow.
[0109] Alternatively, the method comprises monitoring and analyzing the output from an optical detector, for example a photodiode 116 detecting the optical power dissipation in the optical waveguide resonator 106. The optical detector may require a drive voltage/current, which would be supplied with appropriate known means.
[0110] The method may further comprise a step 716 of activating and controlling a wavelength modulator 604 operating either by means of a MEMS modulator 114 or by modulating the voltage source 109and thereby controlling and fine tuning the optical resonance frequency of the optical waveguide resonator 106.
[0111] The method may further comprise a step 717 of measuring and controlling the temperature of the gas sensor device 601 for example comprising controlling the current supplied to a Peltier element 612 in thermal connection with the gas sensor device 601. The method may further comprise measuring the temperature in the airflow.
Example
[0112] In the example below, EtOH is used as exemplifying substance to be detected. Corresponding calculations can be performed on other substances, such as H.sub.2O and CO.sub.2, using other numerical parameters. In the following, calculations are provided to describe basic performance limitations with respect to signal resolution which represents fundamental limitations of applicability. Parameter values are based on data from commercial products (Nanoplus GmbH, Germany) and published experimental data (F. Ottonello Briano, Mid-Infrared Photonic Devices for On-Chip Optical Gas Sensing, Doctoral Thesis, The Royal Institute of Technology, Stockholm, Sweden, 2019). The data are concerned with devices not exactly comparable to the present invention but are indicative of the present state of the art.
[0113] The calculations are running through the various detection steps as follows. The laser is emitting optical power P.sub.e=QEP.sub.0=1.510.sup.2 W, where P.sub.0=3.010.sup.2 W is the total power consumption and QE=0.5 is the laser quantum efficiency. The optical power is emitted from an area A.sub.s (assumed to be 20 m.sup.2) and a solid angle .sub.s (0.01 sr) into the waveguide having the corresponding properties A.sub.wg, (10 m.sup.2), .sub.wg (0.01 sr). Misalignment MA=0.7 is accounted for additional loss. The total loss factor LF1 before optical power is entering the waveguide resonator can be calculated from
[0114] From eq. (2) the loss factor LF1=0.35, and the coupled power into the waveguide P.sub.wg=5.310.sup.3 W is obtained. These values are then inserted into Beer-Lambert's equation (3) to obtain the optical power P absorbed by a concentration c.sub.m of EtOH, corresponding to the desired detection limit of 0.2 ppm according to Table 1, and a modulation of the extinction coefficient =0.910.sup.4 pp.sup.1m.sup.1 is included in the expression. The effective length L of the absorption in the waveguide evanescent field is given by eq. (4) with parameters .sub.p=3.345 m, Q.sub.wg=10.sup.4, and effective index of refraction n.sub.eff=1.7.
[0115] From eq. (3) and (4) the absorbed power P=9.510.sup.10 W is obtained. Two detection options will be considered; (i) using the photodiode 116 to measure a variation of optical power from the waveguide due to absorption; (ii) using the voltage feed circuitry 109, 110 of the laser structure 112 to measure variations of current drawn from a constant voltage source.
[0116] The total photocurrent i.sub.ph from the photodiode 116, and its variation due to absorption i.sub.ph are calculated from eq. (5), and (6) using the photodiode detectivity D.sub.ph=5.4 A/W and the optical coupling factor LF2=10.sup.5, from the waveguide to the photodiode. The value of LF2 is selected not to influence Q.sub.wg significantly.
[0117] Using results from previous equations inserted into eq. (5) and (6) provides the following results: i.sub.ph=2.910.sup.7 A, and i.sub.ph=5.110.sup.14 A. This number may be related to the fundamental shot noise current i.sub.nsh according to eq. (6), where f is the effective bandwidth assumed to be 10 Hz:
[0118] Using eq. (7) to calculate the resulting current noise i.sub.nsh=0.9610.sup.12 A, and calculating the signal to noise ratio SNR=i.sub.ph/i.sub.nsh=0.053, it may be concluded that there is a resolution gap of the photocurrent detection option for very low substance concentration.
[0119] Equations (8) and (9) may be used for calculation of the corresponding values using the second detection option of measuring current with a variation due to a modulated drive voltage of the laser. The relative current variation i/i.sub.0 due to absorbed optical power P/P.sub.0 is given by eq. (8):
[0120] Assuming a constant operating voltage u.sub.0=0.4 V, i e slightly above the laser threshold voltage of 0.371 V, the calculation results are: i.sub.0=P.sub.0/u.sub.0=310.sup.2/0.4=7.510.sup.2 A, i=2.410.sup.9 A, i.sub.nsh=4.910.sup.10, SNR=i/i.sub.nsh=4.9.
[0121] The noise expressions in each of the detection cases (i) and (ii) corresponding to equations (7) and (9), shot noise dominates over thermal noise given by (4kTGf/e).sup.1/2, where k=1.3810.sup.23 J/K and G is the effective conductive load.
[0122] The detection principle of current measurement when using a modulated voltage source 109 thus results in a signal to noise ratio which is almost two orders of magnitude higher than the photocurrent option, fulfilling the resolution limit of 0.2 ppm with good margin.
[0123] The embodiments described above are to be understood as illustrative examples of the system and method of the present invention. It will be understood that those skilled in the art that various modifications, combinations and changes may be made to the embodiments also including the above examples. In particular, different part solutions in the different embodiments can be combined in other configurations, where technically possible.