High speed slicing machine
12318958 ยท 2025-06-03
Assignee
Inventors
- Scott A. Lindee (Mokena, IL, US)
- James E. Pasek (Tinley Park, IL, US)
- David Hancock (Morris, IL, US)
- Thomas C. Wolcott (LaGrange, IL, US)
Cpc classification
B26D2007/011
PERFORMING OPERATIONS; TRANSPORTING
B26D7/0683
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/2074
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B26D2210/02
PERFORMING OPERATIONS; TRANSPORTING
B26D7/32
PERFORMING OPERATIONS; TRANSPORTING
B26D5/00
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/654
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A high speed food article slicing machine with a slicing station, a moveable frame supporting a food article feed mechanism frame, a food article gate, and a safety guard system for detecting an intrusion into the machine. Food articles are loaded onto a lift tray and raised to a staging position where food articles are in contact with a food article gate. The lift tray is located inline with the food article feed paths such that lateral shifting of food articles into the feed paths is not needed. Food article grippers, individually driven along feed paths by an overhead conveyor, move food articles over the food article gate towards the slicing station. The food article gate functions to assist in removal of food article end portions. The slicing machines utilizes a horizontally radiating laser intrusion detector to shut down systems when an unwanted intrusion is sensed.
Claims
1. A food article slicing machine comprising: a slicing station comprising a knife blade and a knife blade drive driving the blade along a cutting path in a cutting plane; and a food article feed apparatus comprising an upper conveyor assembly comprising a support frame and at least two independently driven feed assemblies on the frame, each feed assembly including: a drive belt coupled to the support frame by a drive shaft and a drive roller on the drive shaft, an endless conveyor belt, a drive pulley coupled to the support frame and having a toothed outer diameter for engaging with the endless conveyor belt and a toothed recessed diameter for engaging with the drive belt, an idler roller having a toothed outer diameter for engaging with the endless conveyor belt, a servomotor for driving the drive shaft, the drive roller and the drive belt, which in turn drives the endless conveyor belt, and a food article gripper connected to the conveyor belt, the food article gripper configured to engage and move a food article along a food article feed path, wherein the food article gripper is activated between a closed position, in which the food article gripper seizes a food article, and an open position, in which the food article gripper releases a food article, wherein movement of the endless conveyor belt is in a plane parallel to the food article feed path; wherein the drive pulleys are coupled to the support frame by a common shaft; a tension adjustment mechanism coupled to the idler rollers, wherein the tension adjustment mechanism is configured to be released to allow movement of the idler rollers relative to the support frame and to be locked to prevent movement of the idler rollers relative to the support frame, the tension adjustment mechanism comprising a common idler roller shaft coupled to each of the idler rollers, a first member slidably mounted on a first side of the support frame which supports a first end of the common idler roller shaft, a first cam roller rotatably mounted on the support frame and engaged with the first member, wherein the first cam roller can be unlocked and rotated relative to the support frame to cause longitudinal movement of the first member and the first end of the common idler roller shaft and locked against rotation relative to the support frame to prevent longitudinal movement of the first member and the first end of the common idler roller shaft relative to the support frame, a second member slidably mounted on a second opposite side of the support frame which supports a second end of the common idler roller shaft, and a second cam roller rotatably mounted on the support frame and engaged with the second member, wherein the second cam roller can be unlocked and rotated relative to the support frame to cause longitudinal movement of the second member and the second end of the common idler roller shaft and locked against rotation relative to the support frame to prevent longitudinal movement of the second member and the second end of the common idler roller shaft relative to the support frame; and a food article loading apparatus having an upper surface upon which food articles are configured to be loaded, the upper surface being disposed vertically below bottom runs of the endless conveyor belts at least during engagement of the food article grippers with the food articles.
2. The food article slicing machine of claim 1, wherein each food article feed path comprises a lane within a lift tray.
3. The food article slicing machine of claim 1, wherein a food article gate disposed upstream of the slicing station forms a portion of the food article feed path.
4. The food article slicing machine of claim 3, wherein the food article loading apparatus includes a lift tray assembly moveable between a staging position and an elevated position, said elevated position being a position wherein the food articles disposed within the lift tray assembly are in the food article feed path; and wherein the food articles are supported in position along the food article feed path by at least the food article gate when the lift tray assembly is moved from its elevated position.
5. The food article slicing machine of claim 1, wherein the food article feed path feeds the food article between a front lower conveyor and an upper presser plate upstream of the slicing station.
6. The food article slicing machine of claim 5 wherein the lower conveyor pivots between a first position which decreases the distance between the upper presser plate and the lower conveyor, and a second position which increases the distance between the upper presser plate and the lower conveyor.
7. The food article slicing machine of claim 1, wherein each servomotor is arranged on the same side of the endless conveyor belts.
8. The food article slicing machine of claim 1, wherein each endless conveyor belt can be timed to move food articles towards the slicing station at the same rate.
9. The food article slicing machine of claim 1, comprising three independently driven feed assemblies.
10. The food article slicing machine of claim 1, wherein each cam roller is locked by a fastener coupled to the support frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(26) While this invention is susceptible of embodiment in many different forms, there are shown in the drawings, and will be described herein in detail, specific embodiments thereof with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the invention to the specific embodiments illustrated.
(27) Published Patent Application No. WO 2010/011237 and U.S. Pat. No. 5,628,237 are herein incorporated by reference.
(28) Overall Description
(29)
(30) Base Section
(31) The base section 104 includes a compartment 136 having side walls 138a, 138b, a bottom wall 140, and an inclined top wall 142. The apparatus 100 is supported on four adjustable feet 144. The compartment 136 has a tapered side profile from back to front wherein the top wall 142 slants down from back to front. The slanted orientation of the top wall 142 ensures water drainage off the top of the compartment 136. The compartment is supported on adjustable feet 144.
(32) The compartment 136 includes a near side door 152, a far side door 156 (
(33) Collapsible Frame and Elevated Housings
(34) The base section 104 supports the collapsible frame 105 as shown in
(35) The foldable support mechanism 174 includes a servomotor 175 that drives a gear reducer 176 having a drive shaft 178 that extends out of far side of the compartment 136 (
(36) For cleaning and maintenance purposes, the collapsible frame 105 is collapsed down by actuating the servomotor 175 and gear reducer 176 to rotate the levers 180a, 180b, which draws down the column 182 as shown in
(37) The slicing head 124 is covered by a guard 119 that is attached to the frame 190 such that when the frame is pivoted down as shown in
(38) Additionally, the elevation of the food article feed apparatus can be adjusted by using the servomotor to selectively pivot the levers 180a, 180b and lower the rear of the frame 190. At a front, the frame 190 is supported on a cross shaft 193 that is eccentrically fixed at each end to a round cam 194 (
(39) Food Article Feed Apparatus
(40) An upper conveyor assembly 530 of the food article feed apparatus 120 is shown in
(41) The belt 802 is wrapped around a toothed front drive roller or pulley 812 and a back idler roller or pulley 816. The belt 802 preferably has teeth that engage teeth of the two rollers 812, 816. Each drive roller 812 includes a toothed outer diameter 812a and a toothed, recessed diameter 812b.
(42) An endless drive belt 820 wraps around the recessed diameter 812b. The drive belt 820 also wraps around a drive roller 824 that is fixed to a drive shaft 828. The drive shaft 828 extends transversely to the belt 802 and is journaled for rotation within a bearing 830 mounted to a near side frame member 836.
(43) The drive shaft 828 penetrates a far side frame member 838 and extends to a bearing 843, coupled to a gear reducer 842 mounted to a support frame 854. The gear reducer 842 is coupled to a servomotor 850 that is mounted to the support frame 854.
(44) The servomotor 850 drives the drive shaft 828 which turns the roller 824 which circulates the belt 820 which rotates the roller 812 which circulates the belt 802.
(45) Three servomotors 850 are mounted to the support frame 854 and all are located within an upper compartment 855 that is supported by the frame 190.
(46) The idler rollers 816 are provided with a pair of mirror image identical adjustable cam belt tension adjustment mechanisms 882a, 882b. As shown in
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(48) The lower member 900 includes guides 906, 907 that contain slide bearings 906a, 907a composed of friction reducing material. The slide bearings 906a, 907a partly surround longitudinal rails 912, 913 that are in parallel with, and straddle the belt 802. The rails 912, 913 support the gripper along its working path from a retracted position to a fully forward position near to the slicing plane.
(49) For each gripper there are two rails 912, 913 to support and guide that gripper. Thus, there are two rails that straddle the belt 804 and two rails that straddle the belt 806.
(50) The gripper 894 is connected to the fixture 901 by a front plate 920 having a predominant lateral face and a rear plate 922 having a predominant longitudinal face. Each gripper 894 is provided with two air lines 930, 932 for two way pneumatic gripper open-and-close operability.
(51) The air lines 930, 932 are guided through lower rings 940 and upper rings 942 to an air tube storage area 950 above the food article feed apparatus 120 (
(52) The gripper 894 travels from the retracted home position shown in
(53) The grippers 894 are as described in Published Patent Application No. WO 2010/011237, herein incorporated by reference.
(54) Lower Conveyor
(55) As illustrated in
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(57) The conveyor 994 includes a drive roller 1038 having a central hub 1042 with a bore 1044. The drive roller 1038 has tubular stub axles 1046 and 1048 extending from opposite ends of the central hub 1042. The tubular stub axles 1046, 1040 are journaled by bearings 1050, 1052 respectively that are attached to carrier blocks 1023b.
(58) A motor housing 1054, including a base plate 1054b and a cover 1054a, is mounted to an end of an upper conveyor support bar 1056. The base plate 1054b of each side of the machine is fastened to a linear actuator, such as a pneumatic cylinder 1055a and 1055b respectively. The cylinders 1055a, 1055b are connected together by the support bar 1056. Each cylinder slides on a fixed vertical rod 1057a, 1057b respectively. Thus, controlled air to the cylinders 1055a, 1055b can be used to uniformly raise or lower the near side motor housing 1054 and the far side motor housing 1054 uniformly.
(59) A spindle 1060 extends through the motor housing 1054, through a sleeve 1064, through a coupling 1065, through the tubular stub axle 1016, through the central bore 1014, through the tubular stub axle 1018, through the tubular stub axle 1046, and partly into the bore 1044. The spindle 1060 has a hexagonal cross-section base region 1070, a round cross-section intermediate region 1072, and a hexagonal cross-section distal region 1074. The hexagonal cross-section base region 1070 is locked for rotation with a surrounding sleeve 1071 to rotate therewith.
(60) The intermediate region 1072 is sized to pass through the sleeve 1064, through the tubular stub axle 1016, through the central bore 1014, and through the tubular stub axle 1018 to be freely rotatable therein. The distal region 1074 is configured to closely fit into a hexagonal shaped central channel 1078 of the tubular stub axle 1046 to be rotationally fixed with the tubular stub axle 1046 and the drive roller 1038.
(61) The sleeve 1064 includes a hexagonal perimeter end 1064a that engages a hexagonal opening 1065a of the coupling 1065. The coupling 1065 includes an opposite hexagonal opening 1065a that engages a hexagonal perimeter end 1016a of the tubular stub axle 1016. The coupling 1065 couples the sleeve 1064 and the stub axle 1016 for mutual rotation such that the sleeve 1064 and the drive roller 1010 are locked for rotation together, i.e., turning of the sleeve 1064 turns the drive roller 1010.
(62) Within the motor housing 1054 are two servomotors 1090, 1092 mounted to the housing by fasteners. As shown in
(63) Adjacent to the servomotor 1090 is the servomotor 1092. The servomotor 1092 is configured substantially identically with the servomotor 1090 except the worm gear 1098, as shown in schematic form in
(64) The sleeves 1071 and 1064 are journaled for rotation by bearings. The drive gears 1100, 1100 are fastened to the respective sleeve 1071, 1064 using fasteners 1116.
(65) Each conveyor belt 1002, 1004, 1008 is wrapped around the respective drive roller and a front idle rollers 1134, 1135, 1136 that is supported by respective side frames 1131, 1132.
(66) Also, as shown in
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(68) The drive roller 1010a can be driven by a hexagonal shaft 1011 connected to a motor (not shown in
(69) Side frames 1131, 1132 comprises an opening 1021 in the shape of an arc, which accommodates the cross-sectional dimensions of a support or alignment bar 1019, which can extend across the span of lower conveyors and intersect the side frames of each lower conveyor. The angular angle of the arc corresponds to the degree of angular movement of the lower conveyor.
(70) Feed Paths
(71) The illustrated apparatus provides three feed paths, although any number of paths are encompassed by the invention. The near side feed path is defined by the gripper 394 driven by the belt 802 which feeds the near side food article into the space between the conveyor belt 998 and presser plate 1007. The middle feed path is defined by the gripper 394 driven by the belt 804 which feeds the middle food article into the space between the conveyor 994 and the presser plate 1005. The far side fed path is defined by the gripper 394 driven by the belt 806 which feeds the far side food article into the space between the conveyor 992 and the presser plate 1003.
(72) Food Article Loading Apparatus
(73) As illustrated in
(74) Lift Tray Positioning Apparatus
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(76) As illustrated in
(77) The tray positioning apparatus 228 includes a pneumatic or hydraulic, extendable cylinder 350 that has a rod 352 pivotally connected to the lever 336 or the frame 290 at a connection 353, and a cylinder body 354 pivotally connected to the floor 140 at a connection 356. Extension or retraction of the rod 352 pivots the lever 336 and frame 290 about the connection 342.
(78) Lift Tray Assembly
(79) As shown in
(80) Food Article Gate
(81) As illustrated in
(82) The scrap removal conveyor 122 can be continuously circulated by use of a drum motor on one of the rollers. The conveyor delivers scrap to a discharge chute 2030 (
(83) The gate 2020 can be operated to be positioned according to
(84) Laser Detectors
(85) A separate food article end detector is used for each of the three illustrated food paths. Preferably, the detectors are laser distance sensors 2002, 2004, 2006. Once the food articles are pivoted by the tray positioning apparatus 228 to the staging position below the feed paths, the sensors 2002, 2004, 2006 sense the ends of each food article in the three lanes on the tray 302, and communicate that information to the machine control. The machine control uses this information to control the servomotors 850 to control the positioning of the grippers to the ends of each food article and also controls the actuation of each gripper. By knowing the exact end of the food article, the grippers know when to be activated to seize the food article.
(86) Slicing Head Section
(87) The slicing head section is as described in WO 2010/011237, herein incorporated by reference.
(88) The slicing block with orifices is also as described in WO 2010/011237, herein incorporated by reference.
(89) The jump conveyor can also be configured as described in U.S. Ser. No. 11/449,574 filed Jun. 8, 2006 or WO 2010/011237, herein incorporated by reference.
(90) Laser Safety Guard System
(91) The laser safety guard system 123 is illustrated in
(92) From the foregoing, it will be observed that numerous variations and modifications may be effected without departing from the spirit and scope of the invention. It is to be understood that no limitation with respect to the specific apparatus illustrated herein is intended or should be inferred.