SCROLL PUMP WITH TWO-PIECE CRANKSHAFT
20250180022 ยท 2025-06-05
Inventors
Cpc classification
F04C29/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2230/85
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a pump head for a scroll pump, an orbiting scroll is coupled to a crank of a crankshaft. As the crankshaft rotates, the crank drives the orbiting scroll to orbit relative to one or more fixed scrolls to pump fluid from an inlet to an outlet. A stub shaft is attached to the crank and may be removed as part of an at least partial disassembly of the pump head. An adjusting nut may adjust an axial position of the orbiting scroll relative to the fixed scroll(s). The adjusting nut may be removed, and thereafter reinstalled, together with the stub shaft without altering an axial position of the adjusting nut relative to the stub shaft.
Claims
1. A scroll pump head, comprising: a pumping stage comprising an orbiting scroll and a fixed scroll nested together, wherein the orbiting scroll is configured to orbit about a drive axis relative to the fixed scroll to create a moving pocket between the orbiting scroll and the fixed scroll effective to pump fluid from a pump inlet to a pump outlet; a crankshaft comprising a main shaft rotatable about the drive axis and a crank radially offset from the drive axis and coupled to the orbiting scroll, wherein the crank is configured to drive the orbiting scroll to orbit around the drive axis in response to rotation of the main shaft, and the crank comprises an outboard end axially opposite the main shaft; and a stub shaft removably attached to the crank and extending axially away from the outboard end.
2. The scroll pump head of claim 1, wherein the orbiting scroll comprises an orbiting scroll bore, and the stub shaft is disposed in the orbiting scroll bore when removably attached to the crank.
3. The scroll pump head of claim 1, comprising a stub shaft fastener configured to removably attach the stub shaft to the crank.
4. The scroll pump head of claim 3 wherein the stub shaft fastener is separate from the stub shaft.
5. The scroll pump head of claim 3, wherein the stub shaft fastener is integral with the stub shaft.
6. The scroll pump head of claim 3, wherein the crank comprises a crank thread, and the stub shaft fastener comprises a stub shaft thread configured to engage the crank thread.
7. The scroll pump head of claim 3, wherein the crank comprises a crank axial bore with an inner thread, and the stub shaft fastener comprises a stub shaft screw with an outer thread configured to engage the inner thread.
8. The scroll pump head of claim 1, comprising a configuration according to one of: wherein the crank comprises a crank end adjacent to the stub shaft and a relief disposed at the crank end, and the relief has an outside diameter that is reduced in comparison to an outside diameter of a remaining portion of the crank; wherein the crank comprises a crank end adjacent to the stub shaft and a relief disposed at the crank end, the relief has an outside diameter that is reduced in comparison to an outside diameter of a remaining portion of the crank, the scroll pump head comprises an annular member surrounding the crank such that a radial gap is defined between the crank and the annular member, the radial gap comprises an enlarged radial gap section defined between the relief and the annular member, and the enlarged radial gap section is larger than a remaining portion of the radial gap.
9. (canceled)
10. The scroll pump head of claim 1, wherein: the orbiting scroll has an outboard side and an inboard side, and along an axial direction relative to the drive axis, the outboard side is closer to an ambient external to the scroll pump head than the inboard side; the fixed scroll is a fixed inboard scroll, the pumping stage is an inboard pumping stage comprising the fixed inboard scroll and the inboard side of the orbiting scroll, and the orbiting scroll and the fixed inboard scroll are nested together on the inboard side; and the outboard side blocks access to the inboard side and the fixed inboard scroll in a direction from the outboard side toward the inboard side.
11. The scroll pump head of claim 10, wherein the orbiting scroll comprises an orbiting inboard tip seal, the fixed inboard scroll comprises a fixed inboard tip seal, and the outboard side blocks access to the orbiting inboard tip seal and the fixed inboard tip seal in the direction from the outboard side toward the inboard side.
12. The scroll pump head of claim 10, comprising an outboard pumping stage, the outboard pumping stage comprising a fixed outboard scroll and the outboard side of the orbiting scroll, wherein: the orbiting scroll and the fixed outboard scroll are nested together on the outboard side; and the orbiting scroll is configured to orbit about the drive axis relative to the fixed outboard scroll to create a moving pocket on the outboard side between the orbiting scroll and the fixed outboard scroll.
13. The scroll pump head of claim 12, wherein: the orbiting scroll comprises an orbiting inboard tip seal and an orbiting outboard tip seal, the fixed inboard scroll comprises a fixed inboard tip seal, and the fixed outboard scroll comprises a fixed outboard tip seal; and the outboard side blocks access to the orbiting inboard tip seal and the fixed inboard tip seal in the direction from the outboard side toward the inboard side.
14. The scroll pump head of claim 1, comprising an adjusting nut axially adjustable relative to the stub shaft, wherein the adjusting nut is configured to contact a surface coupled to or integral with the orbiting scroll, and axial adjustment of the adjusting nut adjusts an axial position of the orbiting scroll relative to the fixed scroll.
15. The scroll pump head of claim 14, wherein the adjusting nut is engaged with the stub shaft at a preset axial position on the stub shaft, and the adjusting nut and the stub shaft are removable from and reinstallable to the crank together as an assembly without altering the preset axial position.
16. The scroll pump head of claim 15, wherein the adjusting nut comprises an adjusting nut thread, and the stub shaft comprises a stub shaft thread configured to engage the adjusting nut thread.
17. The scroll pump head of claim 15, wherein the adjusting nut is located at a position that prevents removal of the orbiting scroll from the crank.
18. A method for performing maintenance on a scroll pump head, the method comprising: providing the scroll pump head, the scroll pump head comprising: a pumping stage comprising an orbiting scroll and a fixed scroll nested together, wherein the orbiting scroll is configured to orbit about a drive axis relative to the fixed scroll to create a moving pocket between the orbiting scroll and the fixed scroll effective to pump fluid from a pump inlet to a pump outlet; a crankshaft comprising a main shaft rotatable about the drive axis and a crank radially offset from the drive axis and coupled to the orbiting scroll, wherein the crank is configured to drive the orbiting scroll to orbit around the drive axis in response to rotation of the main shaft, and the crank comprises an outboard end axially opposite the main shaft; and a stub shaft removably attached to the crank and extending axially away from the outboard end; removing the stub shaft from the crank; and removing the orbiting scroll from the crank.
19. The method of claim 18, comprising at least one of: before the removing of the orbiting scroll, the orbiting scroll blocks access to an inboard component of the scroll pump head, and the method further comprises, after the removing of the orbiting scroll, servicing or replacing the inboard component; the orbiting scroll comprises an orbiting tip seal and the fixed scroll comprises a fixed tip seal; before the removing of the orbiting scroll, the orbiting scroll blocks access to the orbiting tip seal and the fixed tip seal; and the method further comprises, after the removing of the orbiting scroll, replacing at least one of the orbiting tip seal or the fixed tip seal with a new tip seal.
20. The method of claim 18, comprising one of: the scroll pump head comprises an adjusting nut axially adjustable relative to the stub shaft and, before the removing of the stub shaft, the adjusting nut is located at a preset axial position relative to the stub shaft; the scroll pump head comprises an adjusting nut axially adjustable relative to the stub shaft and, before the removing of the stub shaft, the adjusting nut is located at a preset axial position relative to the stub shaft, wherein the removing of the stub shaft comprises removing the adjusting nut together with the stub shaft as an assembly without altering the preset axial position; the scroll pump head comprises an adjusting nut axially adjustable relative to the stub shaft and, before the removing of the stub shaft, the adjusting nut is located at a preset axial position relative to the stub shaft, wherein the removing of the stub shaft comprises removing the adjusting nut together with the stub shaft as an assembly without altering the preset axial position; and the method further comprises, after the removing of the adjusting nut together with the stub shaft, reinstalling the adjusting nut together with the stub shaft by reattaching the stub shaft to the crank, wherein the preset axial position of the adjusting nut on the stub shaft determines an axial position of the orbiting scroll relative to the fixed scroll, and the reattaching restores the axial position of the orbiting scroll relative to the fixed scroll corresponding to the preset axial position.
21. A scroll pump head, comprising: a pumping stage comprising an orbiting scroll and a fixed scroll nested together, wherein the orbiting scroll is configured to orbit about a drive axis relative to the fixed scroll to create a moving pocket between the orbiting scroll and the fixed scroll effective to pump fluid from a pump inlet to a pump outlet; a crankshaft comprising a main shaft rotatable about the drive axis and a crank radially offset from the drive axis and coupled to the orbiting scroll, wherein the crank is configured to drive the orbiting scroll to orbit around the drive axis in response to rotation of the main shaft; and a stub shaft removably attached to the crank and configured to engage an adjusting nut and allow the adjusting nut to be axially adjustable relative to the stub shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The invention can be better understood by referring to the following figures. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. In the figures, like reference numerals designate corresponding parts throughout the different views.
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052] The illustrations in all of the drawing figures are considered to be schematic, unless specifically indicated otherwise.
DETAILED DESCRIPTION
[0053] In this disclosure, all implementations, aspects, examples, and embodiments described are considered to be non-limiting and non-exclusive. Accordingly, the fact that a specific implementation, aspect, example, or embodiment is explicitly described herein does not exclude other implementations, aspects, examples, and embodiments from the scope of the present disclosure even if not explicitly described. In this disclosure, the terms implementations, aspect, example, and embodiment are used interchangeably, i.e., are considered to have interchangeable meanings.
[0054] In this disclosure, the term substantially, approximately, or about, when modifying a specified numerical value, may be taken to encompass a range of values that include +/10% of such numerical value, unless specifically indicated otherwise.
[0055]
[0056] The scroll pump 100 includes a pump head 102 powered by a motor 104. Typically, the motor 104 is an electric motor that includes a motor rotor (not shown) driven to rotate relative to a motor stator (not shown) by a magnetic field established between the motor rotor and motor stator by permanent magnets and/or electromagnets provided with the motor rotor and motor stator, as appreciated by persons skilled in the art. The motor rotor is coupled to a motor (output) shaft 108 that thus rotates with the motor rotor. The motor shaft 108 is coupled to a crankshaft 112 by an appropriate shaft coupling 116 such that the crankshaft 112 is driven to rotate by the motor rotor via the motor shaft 108 and shaft coupling 116. The shaft coupling 116 may be a mechanical coupling (e.g., shaft joint, spider coupling, etc.) or a non-contact type of coupling such as an axially- or radially-oriented magnetic coupling, as appreciated by persons skilled in the art. Alternatively, the pump head 102 and motor 104 are directly coupled by a single drive shaft instead of utilizing a separate motor shaft 108, crankshaft 112 and intermediate shaft coupling 116. The motor shaft 108 and at least a main portion of the crankshaft 112 rotate concentrically or coincidently about a central drive axis D.
[0057] The pump head 102 includes a pump frame 120, which may be a single-part construction or a multi-part construction in which two or more separate frame parts may be assembled to each other and disassembled from each other. The pump frame 120 may be configured to serve as a pump housing that encloses various components of the pump head 102, and/or as a structural support to which various components are attached or with which various components are integral. The pump head 102 further includes one or more pumping elements configured to define one or more pumping (or compression) stages 124. At least one of the pumping elements is coupled to and driven to move by the crankshaft 112. In the implementations described herein, the pumping elements are scrolls as described in more detail below. The pump head 102 further includes a pump inlet 128 and an inlet conduit 132 (e.g., one or more passages, pipes, tubes, chambers, manifolds, plenums, headers, etc.) configured to direct a flow of incoming (aspirated) working fluid (the fluid being pumped) from the pump inlet 128 to the pumping stage(s) 124. The pump head 102 further includes a pump outlet 136 and an outlet conduit 140 (e.g., one or more passages, pipes, tubes, chambers, manifolds, plenums, headers, etc.) configured to direct a flow of outgoing (discharged) working fluid from the pumping stage(s) 124 to the pump outlet 136. Accordingly, the pump head 102 (particularly the pumping stage(s) 124) is configured to transport (or displace by pumping action) the working fluid from the pump inlet 128, through the inlet conduit 132, through the pumping stage(s) 124 and through the outlet conduit 140, and to the pump outlet 136, as indicated by an arrow F in
[0058] For purposes of reference and description, terms such as axial and axially are taken relative to the drive axis D. The drive axis D may be extended in either direction and considered to be part of (or coincident with) an overall longitudinal pump axis of the scroll pump 100. For example, an axial distance between any two components of the scroll pump 100 is a distance measurable along the (extended) drive axis D in either direction (from left to right, or right to left, from the perspective of
[0059] The scroll pump 100 may further include an outer cowling 164 that covers all or a portion of the pump head 102. The cowling 164 may be a single-piece structure or may have two or more distinct sections attachable to and detachable from each other. For example, one section of the cowling 164 may enclose all or part of the pump head 102 while another section encloses all or part of the motor 104. Alternatively, the motor 104 may be enclosed in a motor housing (not shown) distinct from the cowling 164. The cowling and/or motor housing may enclose electrical components external to the motor 104 (e.g., circuitry, wiring/cables, electrical interconnects, other electrical hardware, etc.). The cowling 164 may be composed of a plastic or metallic material. The cowling 164 may provide additional functions such as preventing a user from touching hot surfaces of the scroll pump 100, defining one or more flow paths around and/or through the pump head 104 or additionally the motor 108 for cooling air, etc. The cowling 164 may be attached to a tray (not shown) that covers the underside of the pump head 104 or additionally the motor 108. The scroll pump 100 may further include a suitable base or platform 168 configured to support the weight of the scroll pump 100 in a stable manner as the scroll pump 100 rests on or is mounted to an underlying surface such as a floor, table, bench, etc. The base 168 or other component(s) may be configured to dampen vibrations generated by the scroll pump 100 during operation.
[0060] The scroll pump 100 may further include one or more cooling fans 172 for directing cooling air into thermal contact with the pump head 102 or additionally the motor 104 to carry dissipated heat away from the scroll pump 100. In the present implementation, a cooling fan 172 is positioned in the pump frame 120 axially between the inboard side of the pumping stage(s) 124 and the motor 104. In this case, the cooling fan 172 may be mounted to and thereby powered by the crankshaft 112 as illustrated. The cooling fan 172 may draw in ambient air from, for example, the rear or outboard side of the pump head 102, such as though one or more openings (vents) formed in the pump frame 120, direct the drawn in ambient air along one or more air flow paths through the interior of the pump frame 120 (including around and in thermal contact with the pumping stage(s) 124), and discharge the now heat-laden ambient air out from one or more openings (vents) formed in the cowling 164 at the front or inboard side of the pump head 102.
[0061]
[0062] Generally, the pump head 202 may include a stationary pump frame and/or pump housing (not shown) that encloses and/or supports various components of the pump head 202. For example, various components of the pump head 202 may be integrated with or attached to a pump frame or housing. In the present implementation, the pump head 202 is a multi-stage pump head. Specifically, the pump head 202 is a two-stage pump head and thus includes a first (or outboard, or upstream) pumping stage 224A and a second (or inboard, or downstream) pumping stage 224B fluidly communicating in series (with respect to the fluid flow path F,
[0063] Alternatively, the pump head 202 may be configured such that the inboard pumping stage is the first pumping stage and the outboard pumping stage is the second pumping stage. Alternatively, the pump head 202 may provide more than two pumping stages and/or two or more pumping stages operating in parallel. As another alternative, the pump head 202 may be a single-stage pump head.
[0064] As a two-stage pump head, the pump head 202 includes an orbiting scroll 280 axially interposed between a fixed (stationary) outboard scroll 284A and a fixed (stationary) inboard scroll 284B. The fixed outboard scroll 284A and the outboard side of the orbiting scroll 280 cooperatively define the first pumping stage 224A, and the fixed inboard scroll 284B and the inboard side of the orbiting scroll 280 cooperatively define the second pumping stage 224B. During operation of the pump head 202, the orbiting scroll 280 eccentrically orbits in a circular path around the drive axis D at an offset or radial distance r (in the transverse plane orthogonal to the drive axis D) from the drive axis D, as described further below.
[0065] The orbiting scroll 280 includes an orbiting scroll plate 288 oriented in the transverse plane, at least one orbiting outboard (first) scroll blade 292A extending (or projecting) axially from the outboard side of the orbiting scroll plate 288 toward the fixed outboard scroll 284A, and at least one orbiting inboard (second) scroll blade 292B extending (or projecting) axially from the inboard side of the orbiting scroll plate 288 toward the fixed inboard scroll 284B. The fixed outboard scroll 284A includes a transversely-oriented fixed outboard scroll plate 296A and at least one fixed outboard scroll blade 298A extending (or projecting) axially toward the outboard side of the orbiting scroll plate 288. The fixed inboard scroll 284B includes a transversely-oriented fixed inboard scroll plate 296B and at least one fixed inboard scroll blade 298B extending (or projecting) axially toward the inboard side of the orbiting scroll plate 288.
[0066] The fixed inboard scroll 284B may be removably attached to or integral with the above-noted pump frame or housing. The fixed outboard scroll 284A may be removably attached to the fixed inboard scroll 284B (or alternatively to another stationary structure such as the pump frame 210) by an appropriate fastening device (e.g., a pattern of bolts or screws 276 as illustrated, etc.). The interface between the fixed outboard scroll 284A and the fixed inboard scroll 284B may be sealed against fluid leakage by an appropriate sealing element such as an O-ring, gasket, etc.
[0067] The orbiting outboard scroll blade 292A, the orbiting inboard scroll blade 292B, the fixed outboard scroll blade 298A, and the fixed inboard scroll blade 298B are each spiral-shaped (each runs along a spiral path, which may be Archimedean, involute, etc.) in the transverse plane. The cross-sectional view of
[0068] As an example,
[0069] As another example,
[0070] In the present implementation, the first pumping stage 224A includes one or more pumping stage inlet ports located at or near the center, and one or more pumping stage outlet ports located at or near the outer periphery. In this configuration, the working fluid enters at least one inlet port, is compressed and displaced radially outwardly toward the outer periphery, and then is discharged from at least one outlet port. This pumping action is effected by moving pockets in a manner analogous to the second pumping stage 224B just described. The working fluid is then transferred to at least one inlet port of the second pumping stage 224B via an interconnecting fluid passage.
[0071] In some implementations, at least one of the pumping stages 224A or 224B includes more than one distinct pair of nested scroll blades. That is, the orbiting scroll 280 may include more than one distinct orbiting outboard scroll blade 292A and the fixed outboard scroll 284A may include more than one distinct fixed outboard scroll blade 298A. Alternatively or additionally, the orbiting scroll 280 may include more than one distinct orbiting inboard scroll blade 292B and the fixed inboard scroll 284B may include more than one distinct fixed inboard scroll blade 298B. An example of a pumping stage having three pairs of nested scroll blades is described in U.S. Pat. No. 5,855,473, the entire contents of which are incorporated by reference herein.
[0072] As shown in
[0073] The pump head 202 is configured to constrain the motion of the orbiting scroll 280 to the orbiting motion only. That is, the pump head 202 is configured to prevent the orbiting scroll 280 from rotating about its own central axis (i.e., the crank axis C). For this purpose, the scroll pump 100 may include an appropriate anti-rotation device (e.g., metal bellows, Oldham coupling, eccentrically positioned synchronization cranks or idler shafts, etc., not shown) interfaced with the orbiting scroll 280 as appreciated by persons skilled in the art.
[0074] As best shown in
[0075] In another implementation, instead of utilizing the stub shaft screw 254, the stub shaft 234 and stub shaft bore 250 may be sized larger such that the stub shaft bore 250 is able to fit around the outside surface of the crank 210. In this case, the stub shaft bore 250 may have an inner thread and the outside surface of the crank 210 may have a complementary outer thread. Accordingly, in such implementation, the stub shaft 234 may be screwed onto, rather than into, the crank 210.
[0076] In other implementations, other types of stub shaft fasteners may be utilized to securely fasten the stub shaft 234 and the crank 210 together. Examples include, but are not limited to, clamping components, radially-oriented screws or pins, spring-biased balls or other engaging members, bayonet mechanisms, locking members, retainers (e.g., rings), magnets, etc., as appreciated by persons skilled in the art.
[0077] In an implementation, the stub shaft 234 may be considered as being a removable part of the crankshaft 212. In other words, the crankshaft 212 may be considered as being a multi-piece (multi-part) crankshaft. In the illustrated example, the crankshaft 212 may be considered as being at least a two-piece (two-part) crankshaft that includes the integrated main shaft 206 and crank 210 as one piece and the removable stub shaft 234 as the other piece.
[0078] In an implementation, the crank 210 may be considered as including a first crank section 270 (
[0079] In the present implementation, the pump head 202 may further include an axial end cap or cover 274 (
[0080]
[0081] In the present implementation, the axial gaps g are at least partially occupied or filled by dynamic tip seals 282. The blade tip of each scroll blade 292A, 292B, 298A and 298B has a groove 286 (see also
[0082] The tip seals 282 may enhance the sealing interfaces between the orbiting scroll 280 and the fixed scrolls 284A and 284B. During operation of the pump head 202 and particularly during the orbital motion of the orbiting scroll 280, the tip seals 282 prevent direct contact between the blade tips of the scroll blades 292A, 292B, 298A and 298B and the correspondingly adjacent scroll plates 288, 296A and 296B. During orbital motion, the tip seals 282 typically ride on a thin layer (or cushion) of working fluid between the blade tips and corresponding scroll plates 288, 296A and 296B, which thin fluid layer develops due to the pressure differential between the two sides of a given scroll blade 292A, 292B, 298A and 298B. Due to exposure to friction and heat, the tip seals 282 eventually wear down with pump operation over time, which degrades the sealing effectiveness of the tip seals 282 and thus the pumping performance of the pumping stages 224A and 224B (e.g., the ability to generate and maintain vacuum). Thus, the tip seals 282 have a limited service life and periodically need to be replaced as part of a regular maintenance procedure.
[0083] The size (axial distances) of the axial gaps g affects the sealing effectiveness of the tip seals 282 and thus the pumping performance. The axial gap size depends on the axial position of the orbiting scroll 280 relative to the fixed scrolls 284A and 284B. In the case of a two-stage scroll pump as in the present implementation, it may be desirable to set the axial position of the orbiting scroll 280 so that the axial gap sizes on the outboard side are equal (or substantially equal) to the axial gap sizes on the inboard side of the orbiting scroll 280 or, alternatively, to set the axial position of the orbiting scroll 280 to set specific axial gap sizes on the respective outboard and inboard sides. In the latter case, the specific axial gap size on the outboard side may be equal to or different from the specific axial gap size on the inboard side depending on the requirements of the particular implementation. That is, shifting the axial position of the orbiting scroll 280 in the outboard direction decreases the axial gap sizes on the outboard side while increasing the axial gap sizes on the inboard side. Analogously, shifting the axial position of the orbiting scroll 280 in the inboard direction increases the axial gap sizes on the outboard side while decreasing the axial gap sizes on the inboard side.
[0084] In the present implementation, as best shown in
[0085] The adjusting nut 290 is configured to contact a surface (e.g., inside the orbiting scroll hub 222) coupled to or integral with the orbiting scroll 280 such that axial adjustment of the adjusting nut 290 adjusts an axial position of the orbiting scroll 280 relative to the fixed scrolls 284A and 284B. In the present implementation, the adjusting nut 290 is mounted to the stub shaft 234 such that the adjusting nut 290 abuts an outermost face 207 (the outboard face) of the outermost bearing 226 that is coupled to the orbiting scroll 280, specifically the outboard face of the inner race of the outermost bearing 226. The inside diameter of the outermost bearing 226 is sized such that the outermost bearing 226 is slip-fitted on the crank 210, thereby allowing the outermost bearing 226 to be axially translated along the length of the crank 210 in response to an applied force. The outermost bearing 226 is preloaded with a spring-bias force imparted in the outboard direction (toward the adjusting nut 290) by one or more other components inside the orbiting scroll hub 222 (e.g., one or more spring washers, curved disk springs, wave washers, Belleville springs, etc.). By this configuration, after bringing the adjusting nut 290 into contact with the outermost face 207 of the outermost bearing 226, further rotation of the adjusting nut 290 in one direction will further axially translate the outermost bearing 226 in the inboard direction (to the right in
[0086] Reference is additionally made to
[0087] The stub shaft 234 and its removability from the crank 210 may provide one or more advantages, particularly in comparison to scroll pumps of known configurations. For example, the stub shaft 234 may make easier the disassembly of the pump head 202 and resultant access to internal components of the pump head 202 such as the orbiting scroll 280, the fixed inboard scroll 284B, the tip seals 282, one or more bearings 226, etc. Due to the stub shaft 234, access to such internal components may require only a partial disassembly of the pump head 202 and less disassembly in comparison to previously known scroll pumps. Such internal components may then be serviced (e.g., cleaned, relubricated, repaired, etc.) or replaced as needed.
[0088] An example of partially disassembling the pump head 202 will now be described with reference being made primarily to
[0089] In some implementations, the orbiting scroll 280 may have a multi-piece construction. In the present implementation, the removal of a multi-piece orbiting scroll from the crank 210 does not require the multi-piece orbiting scroll to be disassembled. Instead, the entire multi-piece orbiting scroll may be removed as a single-piece component.
[0090] The removal of the orbiting scroll 280 not only provides access to the inboard-side of the orbiting scroll 280, but also provides access to the fixed inboard scroll 284B from the outboard side of the pump head 202. The removal of the orbiting scroll 280 exposes the fixed inboard scroll 284B to the outboard side of the pump head 202. Hence, access to the fixed inboard scroll 284B does not require the fixed inboard scroll 284B to be detached and removed from the pump frame or housing, and such access also does not require the fixed inboard scroll 284B or any other any other component on the inboard side of the pump head 202 to be detached and/or removed from the crankshaft 212, shaft coupling 116 (
[0091] The stub shaft 234 and its removability from the crank 210 may be particularly useful when the pump head 202 includes the adjusting nut 290 described above. Advantageously, by the configuration of implementations disclosed herein, the stub shaft 234 may be reliably and repeatedly removed from and thereafter reattached to the crankshaft 212 (specifically the crank 210) in the same, exact axial position as before. In particular, the stub shaft 234 may be removed and precisely reattached without needing to move (rotate/translate) the adjusting nut 290 relative to the stub shaft 234 or to remove the adjusting nut 290 from the stub shaft 234. Consequently, the stub shaft 234 may be removed and reattached without needing to disturb the setting of the axial position of the adjusting nut 290. That is, the stub shaft 234 and the adjusting nut 290 may be removed and reinstalled together essentially as an integrated or single-piece component or assembly. In other words, the adjusting nut 290 remains locked in place on the stub shaft 234 during removal and reinstallation. This also means that internal components of the pump head 202 such as the orbiting scroll plate 280, tip seals 282, bearings 226, etc., may be removed and thereafter reinstalled or replaced without disturbing the setting of the adjusting nut 290. Thus, after reinstalling or replacing one or more internal components, reattachment of the stub shaft 234 to the crankshaft 212 automatically restores the preexisting (preset) axial position of the adjusting nut 290 and thus the preexisting axial position of the orbiting scroll 280 relative to the fixed scrolls 284A and 284B without needing to make any measurements or perform any advanced procedures. This configuration is particularly advantageous when, as is often the case, the preexisting axial position is the original axial position that was specified and set by the factory from which the pump head 202 or entire scroll pump 100 was obtained.
[0092] In other words, before removing the stub shaft 234 from the crank 210, the adjusting nut 290 is engaged with the stub shaft 234 at a preset (e.g., factory set) axial position on the stub shaft 234. Subsequently, the adjusting nut 290 and the stub shaft 234 are removable from the crank 210 together as an assembly without altering the preset axial position of the adjusting nut 290 on the stub shaft 234. Before removing the stub shaft 234 from the crank 210, the adjusting nut 290 may be located at a position that prevents removal of the orbiting scroll 280 from the crank 210. However, after removing the adjusting nut 290 and the stub shaft 234 together from the crank 210, the orbiting scroll 280 may then be removed from the crank 210.
[0093]
[0094]
[0095]
[0096] When the threaded joint between the stub shaft 234 and the crank 210 is tightened, the outside diameter of the crank 210 will expand in accordance with Poisson's ratio due to the compressive stress applied to the crank 210. In most cases, due to the close running clearance between the scrolls 280, 284A and 284B, a tight slip fit is established between the outer diameter of the crank 210 and the inner diameter of the orbiting scroll bearings 226 and other annular members. Consequently, this small expansion of the crank 210 due to tightening of the stub shaft screw 254 may cause the crank 210 to expand enough to make it difficult or even impossible to assemble the orbiting plate 280 to the crank 210. To compensate for this expansion, the relief 850 may be provided at the end of the crank 210 as illustrated to avoid an interference fit between the crank 210 and the orbiting scroll bearings 226 after tightening the stub shaft screw 254. The relief 850 also may be provided in any of the other implementations of the pump head 202 disclosed herein.
[0097] The implementations specifically illustrated in the drawing figures relate primarily to two-stage (or, more generally, a multi-stage) scroll pumps. However, the subject matter disclosed herein applies equally to single-stage scroll pumps. A single-stage scroll pump has a single pair of nested scrolls. For example, a single-stage scroll pump may have an orbiting scroll with a scroll blade on the outboard side only, which is nested with a single fixed scroll positioned on the outboard side of the orbiting scroll. Alternatively, a single-stage scroll pump may have an orbiting scroll with a scroll blade on the inboard side only, which is nested with a single fixed scroll positioned on the inboard side of the orbiting scroll. The present subject matter is particularly useful in the latter case, namely a single, inboard-positioned pumping stage. This is because, as described above, the present subject matter enables easy removal of the orbiting scroll from the outboard side of the pump head to thereby gain access to pump components positioned on the inboard side of the orbiting scroll.
[0098] As an example, a scroll pump such as disclosed herein may operate at a pumping speed in a range from 10 L/min to 1000 L/min, or from 50 L/min to 500 L/min. As an example, a scroll pump such as disclosed herein may generate an ultimate vacuum level in a range from 510.sup.1 mbar (3.7510.sup.1 Torr) down to 1510.sup.3 mbar (11.2510.sup.1 Torr), or from 310.sup.1 (2.2510.sup.1 Torr) mbar down to 910.sup.3 mbar (6.7510.sup.1 Torr).
[0099] It will be understood that terms such as communicate with and in . . . communication with (for example, a first component communicates with or is in communication with a second component), as well as coupled to or coupled with, are used herein to indicate a structural, functional, mechanical, electrical, signal, optical, magnetic, electromagnetic, ionic or fluidic relationship between two or more components or elements. As such, the fact that one component is said to communicate with or be coupled to/with a second component is not intended to exclude the possibility that additional components may be present between, and/or operatively associated or engaged with, the first and second components.
[0100] It will be understood that various aspects or details of the invention may be changed without departing from the scope of the invention. Furthermore, the foregoing description is for the purpose of illustration only, and not for the purpose of limitationthe invention being defined by the claims.