DEFORMABLE SUPPORT WHEEL WITH RESILIENT CHAMBER AND TRACK SYSTEM HAVING SAME
20250178678 ยท 2025-06-05
Inventors
- Etienne LEBLANC (Becancour, CA)
- Francois LAFLAMME (St-Germain-de-Grantham, CA)
- Patrice de MARTIN (Saint-Colomban, CA)
Cpc classification
B62D55/0966
PERFORMING OPERATIONS; TRANSPORTING
B62D55/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A deformable support wheel with a resilient chamber for a vehicular track-based system, is presented. The track-based support wheel comprises a central hub aperture portion configured to receive and operatively connect to a corresponding axle; a sidewall portion configured to concentrically surround an outer peripheral surface of the central hub aperture portion, the sidewall portion comprising a pair of radially-extending flanges that are laterally spaced apart from each other; and a deformable tire portion concentrically mounted on the sidewall portion. The inner surface of the flanges and an outer peripheral surface of the sidewall portion define a resilient chamber that provides a spacing between the outer peripheral surface of the sidewall portion and an inner peripheral surface of the tire portion. The support wheel structure minimizes lateral deformations caused by compression/shearing forces experienced during challenging environmental conditions by redirecting the deformations radially inward towards the resilient chamber.
Claims
1. A wheel for a vehicular track-based system, comprising: a central hub aperture portion configured to receive and operatively connect to a corresponding axle; a sidewall portion configured to concentrically surround an outer peripheral surface of the central hub aperture portion, the sidewall portion comprising a pair of radially-extending flanges that are laterally spaced apart from each other; a deformable tire portion concentrically mounted on the sidewall portion, wherein an inner surface of the flanges and an outer peripheral surface of the sidewall portion define a resilient chamber that provides a spacing between the outer peripheral surface of the sidewall portion and an inner peripheral surface of the tire portion.
2. The wheel of claim 1, wherein the resilient chamber controllably directs a deformation of the tire portion radially inward towards the spacing of the resilient chamber.
3. The wheel of claim 1, wherein at least one of the outer peripheral surface of the sidewall portion and an inner peripheral surface of the tire portion defines at least one boundary of the chamber that has a concave shape.
4. The wheel of claim 1, wherein the deformable tire portion comprises a non-pneumatic tire made of a resilient material.
5. The wheel of claim 1, wherein the radially-extending flanges have a straight linear profile.
6. The wheel of claim 1, wherein the radially-extending flanges have an inwardly curved profile.
7. The wheel of claim 1, wherein the radially-extending flanges have an outwardly curved profile.
8. The wheel of claim 1, wherein the radially-extending flanges have an inwardly slanted profile.
9. The wheel of claim 1, wherein the radially-extending flanges have an outwardly slanted profile.
10. The wheel of claim 1, wherein the central hub aperture portion and sidewall portion are integrally formed.
11. The wheel of claim 1, wherein the resilient chamber further comprises an access device configured to increase, decrease, or adjust a volume of fluid within the space defined by the chamber.
12. The wheel of claim 1, wherein: the deformable tire portion has a width, and a contact surface interfacing with an inner surface of an endless track, in which the contact surface has a contact length, with the deformable tire portion in an undeformed state, the contact length is smaller than the width, and with the deformable tire portion in a deformed state, the contact length increases to be greater than the width.
13. The wheel of claim 1, wherein the spacing varies from a first radial dimension when the deformable tire portion is in the undeformed state to a second radial dimension when the deformable tire portion is in the deformed state, in which the second radial dimension is smaller than the first radial dimension.
14. The wheel of claim 13, wherein the second radial dimension is null when the deformable tire portion is fully compressed.
15. The wheel of claim 1, wherein the wheel has a width defining an undeformed lateral footprint when the deformable tire portion is in an undeformed state and a deformed lateral footprint when the deformable tire portion is in a deformed state, the deformed lateral footprint being equal to the undeformed lateral footprint.
16. The wheel of claim 1, wherein at least one of the hub peripheral surface, the inner surface of the radially-extending flanges, and an inner surface of the deformable tire portion has a concave profile.
17. The wheel of claim 4, wherein the resilient material of the non-pneumatic tire provides different gradient levels of resiliency to accommodate various degrees of compressional states such that in an undeformed state, the tire portion provides a first level of radial resiliency while in a completely deformed state, the tire portion provides a second level radial resiliency that is greater than the first radial level of resiliency.
18. The wheel of claim 1, wherein in response to deformable tire portion deforming, the radially-extending flanges are configured to confine and prevent lateral deformation of the deformable tire portion.
19. A track system for a track-based vehicle, comprising: a drive wheel assembly configured to provide a driving force; an endless track belt, operatively coupled to the drive wheel assembly, configured to actuate vehicle movement in accordance with the driving force; and a wheel as defined in claim 1 engagedly supporting the endless track belt.
20. A vehicle comprising: a frame; a motor supported by the frame; and the track systems as defined in claim 19 operatively connected to the motor.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0051] For a better understanding of the present technology, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
DETAILED DESCRIPTION
[0058]
[0059] The off-road vehicle 10 includes a frame 12, a straddle seat 13 disposed on the frame 12, a powertrain 14 (shown schematically), a steering system 16, a suspension system 18, and the front and rear track systems 20a, 20b.
[0060] The powertrain 14, which is supported by the frame 12, is configured to generate power and transmit said power to the front and rear track systems 20a, 20b via driving axles, thereby driving the off-road vehicle 10. More precisely, the front track systems 20a are operatively connected to a front axle 15a and, the rear track systems 20b are operatively connected to a rear axle 15b, where the front and rear axles 15a, 15b are driven by the powertrain 14. It is contemplated that in some embodiments, the powertrain 14 could be configured to provide its motive power to only the front axle 15a or to only the rear axle 15b (i.e., in some embodiments, only one of the front axle 15a and/or rear axle 15b could be a driving axle). In some embodiments, the track systems 20a, 20b are operatively connected to non-driven axle of unpowered vehicles (e.g., trailer).
[0061] The steering system 16 is configured to enable an operator of the off-road vehicle 10 to steer the off-road vehicle 10. To this end, the steering system 16 includes a handlebar 17 that is operable by the operator to direct the off-road vehicle 10 along a desired course. In other embodiments, the handlebar 17 could be replaced by another steering device such as, for instance, a steering wheel. The steering system 16 is configured so that in response to the operator handling the handlebar 17, the orientation of the front track systems 20a is changed relative to the frame 12, thereby causing the off-road vehicle 10 to turn in a desired direction.
[0062] The suspension system 18, which is connected between the frame 12 and the track systems 20a, 20b allows relative motion between the frame 12 and the track systems 20a, 20b and can enhance handling of the off-road vehicle 10 by absorbing shocks and helping to maintain adequate traction between the track systems 20a, 20b and the ground.
[0063] The front and rear track systems 20a, 20b are configured to compensate for and/or otherwise adapt to the suspension system 18 of the off-road vehicle 10. For instance, the front and rear track systems 20a, 20b are configured to compensate for and/or otherwise adapt to alignment settings, namely camber (i.e., a camber angle, roll), caster (i.e., a caster angle, steering angle) and/or toe (i.e., a toe angle, yaw), which are implemented by the suspension system 18. As the off-road vehicle 10 was originally designed to use wheels instead of the front and rear track systems 20a, 20b, the alignment settings could originally have been set to optimize travel, handling, ride quality, etc. of the off-road vehicle 10 with the use of wheels. Since the track systems 20a, 20b are structurally different and behave differently from wheels, the track system 20a, 20b may be configured to compensate for and/or otherwise adapt to the alignment settings to enhance their traction and/or other aspects of their performances and/or uses.
[0064]
[0065] As shown, track system 20 comprises an endless track belt 70 and a drive wheel assembly 40 that engages the track belt 70 and is operatively coupled to a driving axle (not shown). The endless track belt 70 extends around the various components of track system 20 and manifests an inner surface 72 and an outer surface 74. The outer surface 74 of the endless track belt 70 incorporates a plurality of externally-protruding gripping treads 74a (only one shown) along the span of the outer surface of the belt. And, as detailed below, the inner surface 72 of endless track 70 incorporates lugs 76 that are adapted to engage with the engaging members 44 of the drive wheel assembly 40. It will be appreciated that the endless track 70 may comprise elastomeric, polymeric, or any other compounds suitable for such purposes.
[0066] The drive wheel assembly 40 is driven by the driving axle, to thereby drive and actuate the track system 20 for movement. Thus, the drive wheel assembly 40 is configured to provide a driving force to the endless track belt 70. The drive wheel assembly 40 defines laterally extending engaging members 44 (i.e., teeth) disposed on the circumference of the drive wheel assembly 40. The engaging members 44 are adapted to engage with lugs 76 provided on an inner surface 72 of an endless track belt 70 of the track system 20. It is contemplated that in other embodiments, the configuration of the drive wheel assembly 40, and thus the manner in which the drive wheel assembly 40 engages the endless track 70, could differ without departing from the scope of the present technology.
[0067] The track system 20 further comprises a frame 50 that incorporates a leading frame member 52, a trailing frame member 54, and a lower frame member 56. The leading and trailing frame members 52, 54 are jointly connected around the driving axle, the joint connection being positioned laterally outwardly from the drive wheel assembly 40. The leading frame member 52 extends forwardly and downwardly from the joint connection and connects to a forward portion of the lower frame member 56. The trailing frame member 54 extends rearwardly and downwardly from the joint connection and connects to a rearward portion of the lower frame member 56. The lower frame member 56, which is positioned below the joint connection, extends generally parallel to the forward direction of travel of the vehicle.
[0068] In the depicted embodiment, the leading, trailing and lower frame members 52, 54, 56 are shown to be an integral unit. However, it is contemplated that in other embodiments, the leading, trailing and lower frame members 52, 54, 56 could be distinct members connected to one another. It is further contemplated that in other embodiments, the disclosed configuration of the frame 50 could differ without departing from the scope of the present technology.
[0069] With continued reference to
[0070] In this embodiment, the track system 20 includes three mid-roller wheel assemblies, but it is contemplated that the track system 20 could include more or less than three mid-roller wheel assemblies. Each of the leading and trailing idler wheel assemblies 60a, 60b and the mid-roller wheel assemblies 100a, 100b, 100c includes two laterally spaced wheels. The two laterally spaced wheels are also referred to herein as left and right wheels. It is contemplated that in some embodiments, at least one of the leading and trailing idler wheel assemblies 60a, 60b, and the mid-roller wheel assemblies 100a, 100b, 100c could have a single wheel, or three or more laterally spaced wheels.
[0071] In the depicted embodiment, the leading idler wheel assembly 60a is at least indirectly rotationally connected to a leading end of the lower frame member 56, the trailing idler wheel assembly 60b is at least indirectly rotationally connected to a trailing end of the lower frame member 56, and the mid-roller wheel assemblies 100a, 100b, 100c are at least indirectly rotationally connected to the lower frame member 56 longitudinally between the leading and trailing idler wheel assemblies 60a, 60b. As mentioned above, in some cases, at least one of the leading and trailing idler wheel assemblies 60a, 60b can be operatively connected to a tensioning assembly (not shown) connected to the frame 50 and configured to adjust and/or maintain a tension in the endless track 70 by moving a given one or both of the leading and trailing idler wheel assemblies 60a, 60b toward or away from the frame 50. More specifically, the tensioning assembly comprises a tensioning mechanism (not shown) that biases the leading and/or trailing idler wheel assemblies 60a, 60b away from the frame 50 in order to obtain and/or maintain a predetermined tension in the endless track 70.
[0072] The leading and trailing idler wheel assemblies 60a, 60b and the leading, intermediate and trailing support wheel assemblies 100a, 100b, 100c are positioned to have particular vertical positions relative to one another. In the illustrated embodiment, the leading and trailing idler wheel assemblies 60a, 60b are disposed vertically higher than the leading, intermediate and trailing support wheel assemblies 100a, 100b, 100c. That is to say that the rotational axis of the leading idler wheel assembly 60a and the rotational axis of the trailing idler wheel assembly 60b are vertically higher than the rotational axis of any one of the leading, intermediate and trailing support wheel assemblies 100a, 100b, 100c. Additionally, the leading support wheel assembly 100a is disposed vertically higher than the intermediate and trailing support wheel assemblies 100b, 100c, which are generally level with one another. That is to say that the rotational axis of the leading support wheel assembly 100a is vertically higher than the rotational axis of any one of the intermediate and trailing support wheel assemblies 100b, 100c.
[0073] The elevation of the leading idler wheel assembly 60a, and the support wheel 100a can, in some instances, assist the track system 20 in overcoming obstacles (i.e., increase approach angle) and/or help the track system 20 to steer (when the track system 20 is a steering track system). The same applies for the elevation of the trailing idler wheel assembly 60b as well (i.e., increase departure angle). In some embodiments, the leading idler wheel assembly 60a and/or the trailing idler wheel assembly 60b could bear weight, and thus could be considered to be support wheel assemblies.
[0074] As noted above, for various field applications, the track supporting wheel assemblies, namely, the idler wheel assemblies 60a, 60b and/or the mid-roller wheel assemblies 100a, 100b, 100c comprise at least one wheel having non-pneumatic, deformable radially-resilient tire materials comprising, for example, elastomeric or polymeric compounds. The use of non-pneumatic, deformable tires offers certain advantages over pneumatic wheels and/or rigid wheels in such field applications, such as, for example, no need to maintain tire inflation pressures, no issues with tire punctures, shock absorption, better ride-quality, vibration reduction, etc.
[0075] However, even with these advantages, traveling over large obstacles or uneven surfaces, these non-pneumatic deformable support wheels may be susceptible to severe compression levels and shearing forces that result in the outer tire surfaces of the support wheels bulging, side-shifting, or bottoming out. And, continued travel of such support wheels in these bulging, side-shifting or bottom-out states may result in width misalignment or de-tracking of the endless track belt, cause the bulging tire portions to contact and wear down drive lugs, contribute to premature wear of related components, etc.
[0076] To this end,
[0077] As depicted by
[0078] The non-pneumatic tire portion 210 thus extends radially outwardly from the wheel rim portion 206. The non-pneumatic tire portion 210 has a width W. As will be described below, the width W stays generally constant as the non-pneumatic tire portion 210 deforms. The non-pneumatic tire portion 210 further has a contact surface CS that is configured to interface with the inner surface 72 of the endless track belt 70. The contact surface CS manifests a contact length L. As will be described below, the contact length L can vary in shape and size in response to the deformable tire portion 210 deforming from an undeformed state to a deformed state.
[0079] It will be appreciated that the deformable non-pneumatic tire portion 210 may be made of resilient materials, such as, for example, elastomeric or polymeric compounds that accommodate different levels of compressional states by accordingly providing gradient levels of resilience. That is, based on these material compounds, as the tire portion 210 experiences different levels of compression, the resiliency of the tire portion 210 changes, such that, in the undeformed state, the deformable tire portion 210 provides a first radial resiliency while in a completely deformed state, the deformable tire portion 210 provides a second radial resiliency that is different from the first radial resiliency. As will be described in greater detail below, the radial resiliency of the deformable tire portion 210 can also be modulated by other factors, such as how the deformable tire portion 210 is confined between the side portions 204, a shape of the deformable tire portion 210, a thickness of the deformable tire portion 210 and/or a hardness of the deformable tire portion 210.
[0080] While the embodiment illustrated by
[0081]
[0082] In particular, as noted above, the wheel rim portion 206 is configured with radially-extending vertical flanges 206A, 206B on outer and inner sides of deformable support wheel 200 to accommodate the secure mounting of the deformable tire portion 210. In conventional applications, the secure mounting of a tire portion to a wheel rim portion comprises a tight, rigid attachment of the tire portion onto the outer peripheral surface of the wheel rim portion, with no gaps therebetween.
[0083] With this said,
[0084] As depicted by
[0085] In the undeformed state, the resilient chamber 220 has a radial height Hu. It will be noted that due to the radially inner surface 210A being concave, the radial height Hu varies along a width of the resilient chamber 220. In some embodiments, the radial height Hu is taken at a lateral center point of the resilient chamber 220. In the undeformed state, the deformable tire portion 210 has an undeformed radial resiliency.
[0086] In
[0087] In
[0088] In the undeformed state, the contact surface CS of the deformable tire portion 210 has a length Lu. In some embodiments, the width W is greater than the length Lu.
[0089] In the deformed state, the contact surface CS of the deformable tire portion 210 has a length Ld. In some embodiments, the width W is smaller than the length Ld. The length Lu is smaller than the length Ld.
[0090] The width W in the undeformed state is generally to the width W in the deformed state due to the configuration of the deformable tire portion 210 and the presence of the resilient chamber 220.
[0091] The depicted configuration of the radially-extending vertical flanges 206A, 206B that contribute to defining resilient chamber 220 indicate a straight, linear profile shape. However, it should be appreciated that alternative profile shapes for the vertical flanges 206A, 206B are contemplated and considered. For example,
[0092] It is further contemplated that in some implementations, the resilient chamber 220 may incorporate an access device (not shown), such as, for example, self-contained valve stem, configured to enable the increase, decrease, or adjustment of the volume of air/gas within the space defined by the inner surface 206C, radially-extending vertical flanges 206A, 206B, and the radially inner surface 210A.
[0093] In this manner, the presented deformable support wheel configuration for track-based vehicles is effectively capable of minimizing lateral deformations caused by compression/shearing forces experienced during challenging environmental conditions by controllably redirecting such deformations radially inward towards a resilient chamber provided by the deformable support wheel configuration.
[0094] All references cited in this specification, and their references, are incorporated by reference herein in their entirety where appropriate for teachings of additional or alternative details, features, and/or technical background.
[0095] While the disclosure has been particularly shown and described with reference to particular embodiments, it will be appreciated that variations of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also, that various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.