ARTICULATED NIPPLE FOR CONNECTING A BICYCLE WHEEL SPOKE

20250178375 · 2025-06-05

    Inventors

    Cpc classification

    International classification

    Abstract

    The invention discloses an articulated nipple (1) for the fixation of a bicycle spoke (R) comprising an elongated body (2) and a washer (3). The body (2) comprises a radial protrusion (22) that protrudes radially therefrom, and the washer (3) comprises a radially inner face (31) conforming a radial cavity. Thus, the protrusion (22) is housed inside the radial cavity to conform an articulated connection between the washer (3) and the body (2). This articulated connection allows for the body (2) to rotate an angle () with respect to the washer (3) around an axis that is perpendicular to the longitudinal axis (ELA) of the washer (3).

    Claims

    1. An articulated nipple for the fixation of a bicycle spoke comprising an elongated body and a washer, wherein the body comprises a threaded longitudinal orifice configured for the threaded connection of an end of a bicycle spoke and the washer is configured to abut against an inner surface of the rim, wherein: the body comprises a radial protrusion radially protruding therefrom; and the washer comprises a radially inner face conforming a radial cavity, where said protrusion is housed inside said radial cavity to conform an articulated connection between the washer and the body, said articulated connection being configured to allow for the body to rotate an angle with respect to the washer around an axis that is perpendicular to the longitudinal axis of the washer.

    2. The articulated nipple according to claim 1, wherein: the radially inner face of the washer comprises a first length having a diameter that increases towards a first end of the nipple followed by a second length having a diameter that decreases towards said first end, and said protrusion comprises a first face oriented towards a second end of the nipple opposite the first end, said first face having a curved shape that is complementary with the curved shape of the first length of the radially inner face of the washer, the protrusion being housed in the radial cavity formed by the radially inner face of the washer between the first length and the second length such that, in use, the first face of the protrusion contacts in a rotatable sliding manner the first length of the radially inner face of the washer in a ball-joint like manner to conform the articulated joint.

    3. The articulated nipple according to claim 2, where the first length of the radially inner face of the washer and the first face of the protrusion that, in use, contacts it, have a spherical portion shape.

    4. The articulated nipple according to claim 2, where the diameter of the radially inner ends respectively of the first and second lengths of the radially inner face of the washer is smaller than the maximum diameter of the protrusion of the body, such that said protrusion is trapped inside the radial cavity conformed by the radially inner face of the washer.

    5. The articulated nipple according to claim 4, where the radially inner face of the washer further comprises, after the second length, a third length having a diameter that increases towards the first end, the assembly formed by the second length and the third length conforming a flange configured to open radially in an elastic manner during an operation to introduce the protrusion of the body in the radial cavity of the washer when assembling the nipple when the first face of the protrusion pushes towards the second end against the third length of the washer.

    6. The articulated nipple according to claim 5, where the third length is shaped as a conical ramp opening towards the first end.

    7. The articulated nipple according to claim 5, where introduction of the protrusion of the body into the radial cavity formed by the radially inner face of the washer is carried out by applying pressure or by riveting.

    8. The articulated nipple according to claim 6, where introduction of the protrusion of the body into the radial cavity formed by the radially inner face of the washer is carried out by applying pressure or by riveting.

    9. The articulated nipple, according to claim 3, where the diameter of the radially inner ends respectively of the first and second lengths of the radially inner face of the washer is smaller than the maximum diameter of the protrusion of the body, such that said protrusion is trapped inside the radial cavity conformed by the radially inner face of the washer.

    10. The articulated nipple according to claim 9, where the radially inner face of the washer further comprises, after the second length, a third length having a diameter that increases towards the first end, the assembly formed by the second length and the third length conforming a flange configured to open radially in an elastic manner during an operation to introduce the protrusion of the body in the radial cavity of the washer when assembling the nipple when the first face of the protrusion pushes towards the second end against the third length of the washer.

    11. The articulated nipple according to claim 10, where the third length is shaped as a conical ramp opening towards the first end.

    12. The articulated nipple according to claim 10, where introduction of the protrusion of the body into the radial cavity formed by the radially inner face of the washer is carried out by applying pressure or by riveting.

    13. The articulated nipple according to claim 11, where introduction of the protrusion of the body into the radial cavity formed by the radially inner face of the washer is carried out by applying pressure or by riveting.

    14. The articulated nipple according to claim 1, where the angle is up to 15.

    15. The articulated nipple according to claim 1, where the protrusion is adjacent the second end of the body.

    16. The articulated nipple according to claim 1, where the protrusion is placed at an intermediate portion of the body.

    17. The articulated nipple according to claim 1, where the body and the washer are made of one or more of the following materials: aluminium, brass, steel, magnesium, titanium, bronze and synthetic fibres.

    18. A method for producing an articulated nipple according to claim 1, comprising a step of applying pressure or riveting to introduce the protrusion of the body in the radial cavity formed by the radially inner face of the washer.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0027] The details of the invention are shown in the accompanying figures, which are not intended to limit the scope of the invention:

    [0028] FIG. 1 shows a perspective view of the position of a number of conventional nipples in a bicycle wheel.

    [0029] FIGS. 2A-C respectively show a conventional outer nipple, a conventional inner nipple, and a conventional inner nipple installed with a washer.

    [0030] FIG. 3 shows a perspective view of an exemplary outer articulated nipple according to the present invention in a disassembled position.

    [0031] FIGS. 4A-4C schematically show a process for assembling the exemplary outer articulated nipple according to the present invention.

    [0032] FIG. 5 shows a detailed section view of a washer according to the present invention.

    [0033] FIG. 6 shows a section view of an outer articulated nipple according to the present invention installed in a wheel rim.

    [0034] FIG. 7 shows a perspective view of an exemplary inner articulated nipple according to the present invention.

    [0035] FIGS. 8A-8B show schematic sections illustrating a process for assembling the exemplary inner articulated nipple according to the present invention.

    [0036] FIG. 9 shows a section view of an inner articulated nipple according to the present invention installed in a wheel rim.

    DETAILED DESCRIPTION OF THE INVENTION

    [0037] Next, the invention is disclosed with reference to the attached drawings.

    [0038] FIGS. 3 and 4A-4C show an exemplary outer articulated nipple (1) according to the present invention. As illustrated, this articulated nipple (1) comprises two parts connected one to the other: a body (2) and a washer (3).

    [0039] With the purpose of improving clarity, in this documents the terms first end (E1) and second end (E2) are employed to make reference to the ends of the nipple (1) as a whole, the body (2) or the washer (3). The second end (E2) of the nipple (1), the body (2) or the washer (3) is that which, once installed in a rim (LL), is closest to the wheel hub (B), while the first end (E1) of the nipple (1), the body (2) or the washer (3) is that which, once installed in the rim (LL), is farthest from the wheel hub (B). In the positions shown in the figures, the first end (E1) is located at an upper position and the second end (E2) is located at a lower position. Therefore, the terms upper and lower must be interpreted in this manner.

    [0040] The body (2) has an essentially cylindrical shape although, as conventionally known, both ends have lengths (23, 24) having a polygonal cross-section, square in this particular case, for grabbing them using a wrench during the installation process. Specifically, the body (2) comprises a first length (23) with a square cross-section adjacent the first end (E1) of the nipple (1) and a second length (24) having a square cross-section adjacent the second end (E2) of the nipple (1). The intermediate length (25) between both square cross-section lengths (23, 24) is cylindrical. Naturally, this configuration is only an example, and nipples (1) where the square cross-section lengths (23, 24) do not extend to the respective ends (E1, E2), or else having a single square cross-section length (23, 24), are possible.

    [0041] The body (2) has an inner cylindrical through orifice having a thread (21). This thread (21) is configured to threadedly receive the end of a bicycle spoke (R). As shown, the thread (21) needs not encompass the whole length of the body (2).

    [0042] The body (2) further comprises a protrusion (22) that, in this particular example, is situated between the intermediate length (25) and the first square cross-section length (23). The protrusion (22) is a revolution body having radial symmetry, formed by a first face (221) having a spherical section oriented towards the second end (E2) of the body (2) and a second face (222) oriented towards the first end (E1). The first face (221) curves outwards, that is, in a direction opposite the protrusion (22) itself, generating a bulge. On the other hand, the second face (222) curves inwards, that is, towards the interior of the protrusion (22) itself, creating a recessed area. The connection edge between the first face (221) and the second edge (222), that constitutes the point of maximum diameter of the body (2), is rounded.

    [0043] Aa shown, the protrusion (22) is provided at an intermediate portion of the body (2), that is, separated both from the first end (E1) and the second end (E2). This configuration corresponds to an outer articulated nipple (1) since, when the nipple (1) is installed in a wheel rim (LL), all of the intermediate length (25) and the second length (24) will pass through the rim (LL) and will protrude, at least partially, therethrough.

    [0044] In this example, the body is made of aluminium, although other materials such as brass, steel, magnesium, titanium, bronze or synthetic fibres are possible.

    [0045] The washer (3), on the other hand, has essentially flat upper (oriented towards the first end (E1)) and lower (oriented towards the second end (E2)) faces. Specifically, the lower face has a shape configured to abut against the inner face of the rim (LL) of a bicycle wheel. The radially outer face of the washer (3) is essentially cylindrical. However, unlike the conventional washers, the radially inner face (31) of the washer (3) is configured to conform a radial cavity. This radial cavity, as the washer (3) as a whole, is a revolution body with radial symmetry. The shape of the radially inner face (31) of the washer (3) is configured to fit with the shape of the protrusion (22). Thus, when the articulated nipple (1) of the invention is mounted, the protrusion (22) is housed inside the cavity of the radially inner face (31) of the washer (3), such that the body (2) can rotate with respect to the washer (3).

    [0046] FIG. 5 shows in greater detail the shape of an exemplary washer (3) according to the present invention. As shown, the radially inner face (31) of the washer (3) has a first length (311) whose diameter increases from a minimum value to a maximum value towards the first end (E1); then there is a second length (312) whose diameter decreases from said maximum value to an intermediate value larger than the minimum value; and then there is a third length (313) whose diameter increases again to a second maximum value that, in this example, is similar to the maximum value disclosed above. In this example, the shape of the first length (311) is spherical, the shape of the second length (312) is curved, for example, toroid portion shaped, and the shape of the third length (313) is conical.

    [0047] As shown, the second length (312) is joined to the third length (313) by means of a sharp edge, such that they both conform in combination a thin lip or flange radially oriented towards the inside of the washer (3). As disclosed below, this flange has a certain elasticity in the radial direction, such that it can be elastically opened to introduce the protrusion (22) inside the cavity formed by the combination of the first length (311) and the second length (312) of the washer (3).

    [0048] Indeed, FIGS. 4A-4C show how the body (2) and the washer (3) are coupled one to the other. As shown, the body (2) is introduced into the washer (3) until the rounded edge where the first face (221) and the second face (222) of the protrusion (2) abuts against the third length (313) of the washer (3). In that position, a downwardly oriented force towards the second end (E2) of the nipple (1) is applied to the body (2). Thanks to the conical shape of the third length (313) of the washer (3), the applied force tends to displace radially outwards the flange formed by the combined second and third lengths (312, 313), deforming it elastically, the protrusion (22) thereby passing towards the interior of the cavity of the radially inner face (31) of the washer (3). Once past the protrusion (22), the flange formed by the combined second and third lengths (312, 313) returns to its original shape, the protrusion (22) thereby being trapped inside the cavity formed by the combined first and second lengths (311, 312) of the washer (3).

    [0049] In this position, the first face (221) of the protrusion (22) contacts the first length (311) of the radially inner face (31) of the washer (3). As mentioned above, both surfaces (221, 311) are complementary, specifically in this example they are both spherical portions, such that one can slide against the other. This configuration allows, as shown in FIG. 4C, for the body (2) to rotate with respect to the washer (3). This rotation may be around the edge (EL.sub.C) of the body (2), or else it can be a rotation of the body (2) with respect to the washer (3). In this second case, the rotation of the body (2) would take place around an axis that is perpendicular to the axis of the washer (EL.sub.A), thereby allowing for the two elements to adopt an unaligned configuration. The rotation angle in this case could be of up to 15, facilitating the body (2) to be oriented in the same direction as the spoke (R) it is connected to when said spoke (R) separates from the radial direction of the wheel.

    [0050] FIG. 6 shows a cross-section view of a rim (LL) having an outer articulated nipple (1), such as the one disclosed above, installed in its natural position. As shown, the lower face of the washer (3) is firmly resting on the upper face (that is, inner) of the rim (LL). In view of the position of the protrusion (22) in the body (2), the body (2) has a length that protrudes downwardly through the rim (LL). Further, the body (2) can rotate with respect to the washer (3) for aligning with the direction or the spoke (R) it is going to be connected to.

    [0051] FIGS. 7 and 8A-8B show an inner articulated nipple (1) according to the present invention. This inner articulated nipple (1) has essentially the same characteristics disclosed with respect to the outer articulated nipple (1) disclosed in the above paragraphs, and therefore a complete description of repeated features is omitted. The main difference between the outer nipple (1) disclosed above and the inner nipple (1) in these figures is the position of the protrusion (22). In the inner nipple (1), the protrusion (22) is positioned next to the second end (E2) of the body (2).

    [0052] With the protrusion (22) in this position, as shown in FIG. 9, when the inner articulated nipple (1) is installed no length of the body (2) protrudes through the orifice in the rim (LL). The body (2), on the other hand, is still rotatable with respect to the washer (3), which firmly rests against the inner surface of the rim (LL).