MORTICED BOLT KEEP AND A CLOSURE SYSTEM COMPRISING THE SAME
20250179834 ยท 2025-06-05
Inventors
Cpc classification
International classification
Abstract
A morticed bolt keep to cooperate with a lock having a latch bolt which is slidable between a retracted position and an extended position is disclosed. The morticed bolt keep comprises: an elongated body to be positioned inside a hollow tubular member; a cavity to receive the latch bolt in its extended position; a latch bolt engager which is displaceable between a rest state and an actuated state; and a magnetic actuator to displace the latch bolt engager from its rest state to its actuated state upon activation. The magnetic actuator comprises: a core which extends in a longitudinal direction and comprises at least one permanent magnet; and a coil assembly which extends in the longitudinal direction and comprises at least one coil, wherein one of the core and the coil assembly is slidable in the longitudinal direction and is operatively connected to the latch bolt engager.
Claims
1. A morticed bolt keep configured to cooperate with a lock having a latch bolt which is slidable between a retracted position and an extended position, the morticed bolt keep comprising: an elongated body extending in a longitudinal direction and configured to be positioned inside a hollow tubular member which extends in the longitudinal direction; and a cavity inside the elongated body and configured to receive the latch bolt in its extended position, wherein the morticed bolt keep further comprises: a latch bolt engager mounted in the elongated body which is displaceable between a rest state and an actuated state; and a magnetic actuator mounted inside the elongated body and configured to displace the latch bolt engager from its rest state to its actuated state upon activation, the magnetic actuator comprising: a core which extends in the longitudinal direction and comprises: a frame comprising a first mounting space and a second mounting space separated by a frame part, wherein the first mounting space and the second mounting space are spaced apart from one another in the longitudinal direction by the frame part; a first permanent magnet mounted in the first mounting space; and a second permanent magnet mounted in the second mounting space, the permanent magnets being oriented such that they repel one another in the longitudinal direction; and a coil assembly which extends in the longitudinal direction and comprises at least one coil which is disposed at least around the frame part, wherein one of the core and the coil assembly is slidable in the longitudinal direction and is operatively connected to the latch bolt engager.
2. The morticed bolt keep according to claim 1, wherein each permanent magnet has a north pole and a south pole with a magnetic axis parallel to the longitudinal direction, wherein the first and second permanent magnets are oriented such that either their north poles or their south poles are facing one another in the longitudinal direction.
3. The morticed bolt keep according to claim 1, wherein the frame comprises a third mounting space spaced apart from the second mounting space in the longitudinal direction by a further frame part, wherein the first mounting space and the third mounting space are on opposite sides of the second mounting space in the longitudinal direction, wherein the core comprises a third permanent magnet mounted in the third mounting space, the second and third permanent magnets being oriented such that they repel one another in the longitudinal direction, wherein said at least one coil comprises a first coil and a second coil, the first coil being disposed at least around the frame part and the second coil being disposed at least around the further frame part.
4. A morticed bolt keep configured to cooperate with a lock having a latch bolt which is slidable between a retracted position and an extended position, the morticed bolt keep comprising: an elongated body extending in a longitudinal direction and configured to be positioned inside a hollow tubular member which extends in the longitudinal direction; and a cavity inside the elongated body and configured to receive the latch bolt in its extended position, wherein the morticed bolt keep further comprises: a latch bolt engager mounted in the elongated body which is displaceable between a rest state and an actuated state; and a magnetic actuator mounted inside the elongated body and configured to displace the latch bolt engager from its rest state to its actuated state upon activation, the magnetic actuator comprising: a core which extends in the longitudinal direction and comprises: a frame comprising a first mounting space and a second mounting space separated by a frame part, wherein the first mounting space and the second mounting space are spaced apart from one another in the longitudinal direction by the frame part; a first permanent magnet mounted in the first mounting space; and a second permanent magnet mounted in the second mounting space, the permanent magnets being oriented such that their magnetic axis are perpendicular to the longitudinal direction and such that they attract one another in the longitudinal direction; and a coil assembly which extends in the longitudinal direction and comprises a first coil and a second coil, wherein one of the core and the coil assembly is slidable in the longitudinal direction and is operatively connected to the latch bolt engager.
5. The morticed bolt keep according to claim 4, wherein the first and second coils are disposed adjacent the frame on opposite sides thereof and have a same magnetic polarity.
6. A morticed bolt keep configured to cooperate with a lock having a latch bolt which is slidable between a retracted position and an extended position, the morticed bolt keep comprising: an elongated body extending in a longitudinal direction and configured to be positioned inside a hollow tubular member which extends in the longitudinal direction; and a cavity inside the elongated body and configured to receive the latch bolt in its extended position, wherein the morticed bolt keep further comprises: a latch bolt engager mounted in the elongated body which is displaceable between a rest state and an actuated state; and a magnetic actuator mounted inside the elongated body and configured to displace the latch bolt engager from its rest state to its actuated state upon activation, the magnetic actuator comprising: a core which extends in the longitudinal direction and comprises a permanent magnet which has a north pole and a south pole with a magnetic axis parallel to the longitudinal direction; and a coil assembly which extends in the longitudinal direction and comprises a first coil and a second coil separated from one another in the longitudinal direction, the first coil being disposed at least around the north pole and the second coil being disposed at least around the south pole, the coils having an opposite magnetic polarity, wherein one of the core and the coil assembly is slidable in the longitudinal direction and is operatively connected to the latch bolt engager.
7. The morticed bolt keep according to claim 1, wherein each permanent magnet has a substantially constant cross sectional area viewed perpendicular to its magnetic axis.
8. The morticed bolt keep according to claim 7, wherein each permanent magnet is a bar magnet.
9. The morticed bolt keep according to claim 1, wherein the magnetic actuator further comprises a magnetic shielding extending in the longitudinal direction and radially enclosing the coil assembly, the magnetic shielding preferably comprising a metal cylinder.
10. The morticed bolt keep according to claim 1, wherein the core is slidable in the longitudinal direction and is operatively connected to the latch bolt engager.
11. The morticed bolt keep according to claim 10, wherein the core is operatively connected to the latch bolt engager by means of a rigid rod extending between a first end and a second end, wherein the first end is pivotable with respect to the core and the second end is pivotable with respect to the latch bolt engager, and wherein the rigid rod has a first smallest angle with respect to the longitudinal direction when the latch bolt engager is in its rest state and a second smallest angle with respect to the longitudinal direction when the latch bolt engager is in its actuated state, the second smallest angle being larger than the first smallest angle.
12. The morticed bolt keep according to claim 11, wherein the rigid rod is connected to the elongated body by means of two guiding levers.
13. The morticed bolt keep according to claim 1, wherein in its rest state, the latch bolt engager is in a depressed position within the cavity and, in its actuated state, the latch bolt engager is in an extended position within the cavity, wherein the latch bolt engager is configured to push the latch bolt towards its retracted position when being displaced from its rest state to its actuated state.
14. The morticed bolt keep according to claim 1, wherein in its rest state, the latch bolt engager is in an extended position within the cavity and, in its actuated state, the latch bolt engager is in a depressed position within the cavity, wherein the latch bolt engager is configured to allow the latch bolt to slide to its extended position into the cavity when being displaced from its rest state to its actuated state, wherein the morticed bolt keep preferably comprises a biasing member inside the elongated body which exerts a biasing force urging the latch bolt engager to its rest position, the magnetic actuator being configured to, upon activation, slide said one of the core and the coil in the longitudinal direction against said biasing force.
15. A morticed bolt keep configured to cooperate with a lock having a latch bolt which is slidable between a retracted position and an extended position, the morticed bolt keep comprising: an elongated body extending in a longitudinal direction and configured to be positioned inside a hollow tubular member which extends in the longitudinal direction; and a cavity inside the elongated body and configured to receive the latch bolt in its extended position, wherein the morticed bolt keep further comprises: a latch bolt engager mounted inside the elongated body which is displaceable between a rest state and an actuated state; a magnetic actuator mounted inside the elongated body and configured to displace the latch bolt engager from its rest state to its actuated state upon activation; and an electromagnet mounted inside the elongated body and a magnetic catch fixed to the magnetic actuator, the electromagnet being configured to temporarily attract the magnetic catch to maintain the latch bolt engager in its actuated state.
16. The morticed bolt keep according to claim 15, wherein the electromagnet is configured to temporarily attract the magnetic catch to maintain the latch bolt engager in its actuated state after it has been displaced by the magnetic actuator, the magnetic actuator being further configured to be turned off once the electromagnet has been activated.
17. A closure system comprising a closure wing and a support, the closure wing being provided with a lock having a latch bolt which is slidable between a retracted position and an extended position, the support extending in a longitudinal direction and comprising a hollow tubular member, wherein the closure system further comprises a morticed bolt keep according to claim 1 mounted in the hollow tubular member.
18. A closure system comprising a closure wing and a support, the closure wing being provided with a lock having a latch bolt which is slidable between a retracted position and an extended position, the support extending in a longitudinal direction and comprising a hollow tubular member, wherein the closure system further comprises a morticed bolt keep according to claim 15 mounted in the hollow tubular member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Other particularities and advantages of the disclosure will become apparent from the following description of some particular embodiments of a mortice lock and of a keep according to the present disclosure. The reference numerals used in this description relate to the annexed drawing.
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DETAILED DESCRIPTION
[0075] The present disclosure will be described with respect to particular embodiments and with reference to certain drawings but the disclosure is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. The dimensions and the relative dimensions do not necessarily correspond to actual reductions to practice of the disclosure.
[0076] Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. The terms are interchangeable under appropriate circumstances and the embodiments of the disclosure can operate in other sequences than described or illustrated herein.
[0077] Moreover, the terms top, bottom, over, under and the like in the description and the claims are used for descriptive purposes. The terms so used are interchangeable under appropriate circumstances and the embodiments of the disclosure described herein can operate in other orientations than described or illustrated herein.
[0078] Furthermore, the various embodiments, although referred to as preferred are to be construed as exemplary manners in which the disclosure may be implemented rather than as limiting the scope of the disclosure.
[0079] The present disclosure generally relates to a morticed bolt keep 1 which comprises a faceplate 3 and an elongated body 5. The elongated body 5 is designed to be inserted into a hollow tubular member 7 which can be either be a fixed support or a leaf (also termed closure wing) of a double winged closure system. The tubular member 7 extends in a longitudinal direction 10. Other relevant directions are the depth direction 9 and the width direction 8 which together determine a horizontal plane. The depth direction 9 is the direction in which the closure wing pivotally opens/closes with respect to the hollow tubular member 7. The directions 8, 9, 10 are mutually orthogonal.
[0080] The hollow tubular member 7 is common in outdoor applications (e.g. as part of a fence) and usually has square or rectangular cross-sections with external dimensions of 4 cm, 5 cm or 6 cm (e.g. a rectangular cross-section of 36 cm or 46 cm). In the illustrated embodiment, the tubular member 7 has a rectangular cross-section with outer dimensions of 46 cm. In the context of the present disclosure, mainly the depth of the hollow tubular member 7 is important and is preferably at least 5 cm so that the outer depth dimension of the hollow tubular member 7 is usually about 6 cm. Deeper hollow tubular members are also uncommon in normal outdoor applications.
[0081] The morticed bolt keep 1 is designed for cooperation with a lock 11 as shown in
[0082] The morticed bolt keep 1 is designed for cooperation with a lock 11 comprising a latch bolt (not shown) which is slidably (in the width direction 8) mounted in the lock 11 to slide between a retracted and an extended position. The latch bolt is, in the illustrated embodiment, operated by means of handles 6. However, other operation mechanisms are known. The illustrated lock further comprises a deadbolt (not shown) which is operated by means of a lock cylinder 12, for example a single-barrel euro-profile cylinder.
[0083] The morticed bolt keep 1 comprises a faceplate 3 and a partially hollow body 5. The faceplate 3 comprises a latch bolt receiving opening 14 in which the latch bolt is received when extended. The faceplate 3 also comprises a deadbolt receiving opening 15 in which the deadbolt is received when extended.
[0084] In the illustrated embodiments, the morticed bolt keep 1 further comprises a stop 17 which acts to stop a movement of the closure wing 13. The stop 17 is provided with bumpers 19 reducing noise and/or preventing damage to the closure wing. The stop 17 is generally part of an L-shaped member having a first leg forming the stop and a second leg 18 positioned between the faceplate 3 and the support 7 as shown in
[0085] The faceplate 1 comprises two openings (not shown), i.e. one on either side of the bolt receiving openings 14, 15, which are used to mount the morticed bolt keep 1 to the hollow tubular member 7. In the illustrated embodiment, the morticed bolt keep 1 is mounted inside a hollow tubular member as disclosed in EP 4 159 962 A1, EP 4 245 950 A1, and EP 4 245 951 A1. The various mounting means disclosed in EP 4 159 962 A1 and in EP 4 245 951 A1 may thus be used in the context of the present disclosure as well.
[0086] Details regarding how the morticed bolt keep 1 is mounted inside the hollow tubular member 7 are shown in
[0087] As shown in
[0088] The morticed bolt keep 1 according to the present disclosure comprises a magnetic actuator 30 which generally comprises a coil assembly 31 and a core assembly 32 which both extend in the longitudinal direction 10. In the illustrated embodiment, the magnetic actuator 30 is based on the principle of Moving Magnet Actuators (MMA) meaning that the coil assembly 31 is stationary within the elongated body 5 whereas the core assembly 32 is slidable in the longitudinal direction 10. The core assembly 32 is connected by a lever 35 to the latch bolt engager 25, which lever 35 thus transfers a sliding motion of the core 32 in the longitudinal direction 10 to a sliding motion of the latch bolt engage 25 in the width direction 8.
[0089] In an alternative embodiment, the magnetic actuator is based on the principle of Moving Coil Actuators (MCA) meaning that the core assembly is stationary within the elongated body whereas the coil assembly is slidable in the longitudinal direction 10. Both principles may be used in the context of the present disclosure. However, the MMA principle is preferred as the core assembly is a standalone component whereas the coil assembly must by physically connected to a power source so that moving the coil assembly as required in the MCA principle is complex.
[0090] In the embodiment illustrated in
[0091] In general, the force generated by a magnet actuator is the Lorentz force F, which is theoretically given by F=nIBl, where n is the number of revolutions (or windings) by the current carrying conductor subjected to the magnetic field, I is the current in the conductor, B is the flux density of the magnetic field (note that only perpendicular part of the magnetic field perpendicular to the coil is relevant), and l is the length of the current carrying conductor subjected to the magnetic field. The direction of the Lorentz force depends on the magnetic field orientation (dependent on the core assembly 32) and the magnetic polarity (dependent on the coil assembly 31) which is influenced by the coil handedness and the current direction.
[0092] In the illustrated embodiment, the generated Lorentz force F has a magnitude of about 20 N. This ensures that the morticed bolt keep 1 is suitable to be used with the locks commercially available by the present Applicant which may have a latch bolt biased towards its extended position by a biasing force of up to 15 N.
[0093] A further detail of the morticed bolt keep 1 is the height extension of the magnets 36, 38, 40 and the coils 41, 42 viewed in the longitudinal direction 10. More specifically, the middle magnet 38 is purposefully higher than the outer magnets 36, 40. Firstly, this is done in order to maximize the total coil height in the longitudinal direction in view of the total height available which is limited by the elongated slot provided in the hollow tubular member 7. Secondly, due to the moving core, once a permanent magnet moves too much with respect to a static coil its opposite magnetic pole enters the coil area thus decreasing the generated Lorentz force. This may illustrated by comparing the position of the middle magnet 38 and the upper coil 41 in
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[0095] The electromagnet 50 is designed to take over the role of the magnetic actuator 30 once the core assembly 32 has reached its actuated state (i.e. the upwards position shown in
[0096] In the illustrated embodiment, a magnetic shielding 53 is also provided between the electromagnet 50 and the magnetic actuator 30. This shielding 53 prevents that the fixed core 52 would be magnetized due to the permanent magnets 36, 38, 40 thus causing the magnetic catch 55 to remain stuck to the fixed core 52 even after deactivating the electromagnet 50. As shown in
[0097] A further measure to avoid (or reduce) interference of the permanent magnets in the magnetic actuator 30 on the electromagnet 50 is to position the electromagnet 50 to the side of the magnetic actuator 30 as in the illustrated embodiments. If, on the other hand, the electromagnet 50 would be positioned directly above or below the magnetic actuator 30, this tends to magnetize the fixed core 52 thus causing the magnetic catch 55 to remain stuck to the fixed core 52 even after deactivating the electromagnet 50. The sidewards placement is further useful to limit the height required.
[0098] A suitable controller (not shown) is provided in the morticed bolt keep 1 to control the operation thereof. The controller is generally a computer system comprising a bus, a processor, a local memory, one or more input/output (I/O) interfaces, and/or a communications interface. The bus comprises one or more multiple conductors and allows communication between the different components of the computer system. Processor comprises any type of conventional processor or microprocessor that reads and executes computer program instructions. Local memory is intended to comprise any form of computer-readable information storage medium, such as a working memory (e.g., Random Access MemoryRAM), a static memory (e.g., a Read-Only MemoryROM), a hard drive, or removable storage media (e.g. a DVD, CD, USB storage, SSD, etc.), etc. The local memory typically serves to store information and instructions to be processed by the processor. The I/O interface may comprise one or more conventional systems that enable communication between the controller and a user. Examples comprise a keyboard, a mouse, speech recognition, biometrics, a (touch) screen, a printer, a speaker, etc. The communication interface is typically a transceiver system that allows communication with external systems. Examples are a Wide Area Network (WAN), such as the Internet, a Low Power Wide Area Network (LPWAN) such as Sigfox, LoRa, NarrowBand IoT, etc., a Personal Area Network (PAN) such as Bluetooth, or a Local Area Network (LAN). The controller controls the operation (e.g. active duration, time of activation, etc.) of the magnetic actuator 30 and the electromagnet 50.
[0099] The embodiment illustrated in
[0100] The morticed bolt keep 1 illustrated in
[0101] The lever 35 interposed between the core assembly 32 and the latch bolt engager 25 is, in the illustrated embodiment, a first order lever with substantially equal arms. As such, there is no force reduction or amplification between the core assembly 32 and the latch bolt engager 25.
[0102] An alternative coupling between the core assembly 32 and the latch bolt engager 25 is shown in
[0103] The second end of the rigid rod 80 engages the latch bolt engager 25. This second end is connected to a pivotable lever 84 by means of a second axle 85. The pivotable lever 84 is connected to the elongated body 5 by a third axle 86. In an embodiment, the axle 85 could be fixed to the latch bolt engager 25 as well. A further guiding lever 87 is provided which interconnects the body 5 to the rigid rod 80 by means of two axles 88, 89. Due to the presence of the two levers 84, 87, a sliding motion of the core assembly 32 causes a pivoting motion of the rigid rod 80 so that its second end slides in the width direction 8 thereby pushing the latch bolt engager 25 outwards.
[0104] As indicated in
[0105] The use of the two guiding levers 84, 87 allow to guide the rigid rod 80 displacement in a near frictionless manner.
[0106] Various alternatives are possible for the magnetic actuator 30. An alternative is described in relation to
[0107] Another alternative magnetic actuator is schematically illustrated in
[0108] Various other magnetic actuator configurations are possible with more or less coils, more or less permanent magnets, different orientations and/or relative placements of the magnets and coils, etc.
[0109] Although aspects of the present disclosure have been described with respect to specific embodiments, it will be readily appreciated that these aspects may be implemented in other forms within the scope of the disclosure as defined by the claims.