Electrostatic Sprayer
20230060706 ยท 2023-03-02
Assignee
Inventors
Cpc classification
B05B5/0255
PERFORMING OPERATIONS; TRANSPORTING
B05B9/0888
PERFORMING OPERATIONS; TRANSPORTING
B05B5/0538
PERFORMING OPERATIONS; TRANSPORTING
B05B5/053
PERFORMING OPERATIONS; TRANSPORTING
A61L2202/15
HUMAN NECESSITIES
A61L9/14
HUMAN NECESSITIES
B05B1/20
PERFORMING OPERATIONS; TRANSPORTING
B05B5/0533
PERFORMING OPERATIONS; TRANSPORTING
B05B15/40
PERFORMING OPERATIONS; TRANSPORTING
B05B15/65
PERFORMING OPERATIONS; TRANSPORTING
B05B5/1691
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B5/025
PERFORMING OPERATIONS; TRANSPORTING
B05B5/053
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention is directed to an electrostatic sprayer for applying disinfectants, agricultural production, pesticides, and other chemicals and liquid solutions. The electrostatic sprayer may be used for indoor and outdoor applications. The electrostatic sprayer provides a solution tank for holding a treatment solution, a base for holding and protecting the mechanical and electrical components, including a power supply, solution pump, and electrostatic generator, of the electrostatic sprayer, a supply hose, and a spray wand. The solution tank further includes input and exit filters to remove particles that may damage the solution pump of clog the spray wand. The spray wand includes spray nozzles with backflow valves and metering disks to control the flow of the treatment solution and close the valve when the treatment solution is not sufficiently pressurized to pass through the backflow valve to prevent leak when not in use. An electrostatic switch is also provided for selectively powering on the electrostatic generator. The electrostatic generator provides a positive charge to an electrode in the solution tank and a negative charge to a grounding strip in the handle of the spray wand providing a negative pathway through Earth to the objects being treated enhancing the electrical attraction of the treatment solution to those items. A grounding strap is also provided to be worn by the user to reduce the resistance in the path between the grounding strip and Earth by bypassing some of the user's clothing and protective gear that may provide resistance to the path.
Claims
1. An electrostatic sprayer comprising: a solution tank; a base; a supply hose; a spray wand having a wand handle with a grounding strip; and a grounding strap.
2. The electrostatic sprayer of claim 1 further comprising: a power supply; a tank electrode disposed within the solution tank; an electrostatic generator electrically connected to the grounding strip and the tank electrode; and a solution pump.
3. The electrostatic sprayer of claim 2 further comprising a switch in the wand handle electrically connected with the solution pump for providing electrical continuity for turning the solution pump on or off.
4. The electrostatic sprayer of claim 2 further comprising an electrostatic generator switch interconnected with the electrostatic generator to provide electrical continuity for turning the electrostatic generator on or off.
5. The electrostatic sprayer of claim 2 wherein the electrostatic generator further comprises a high voltage end with a positive terminal and a negative terminal, wherein the electrostatic generator high voltage positive terminal is electrically connected to a tank electrode and the electrostatic generator high voltage negative terminal is electrically connected to the grounding strip.
6. An electrostatic sprayer comprising: a solution tank with a fill opening and an exit opening; an inlet filter removeably disposed within the fill opening; an exit filter removeably disposed within the exit opening; a base; a supply hose; a spray wand having a wand handle with a grounding strip; a tank electrode; and an electrostatic generator electrically connected to the grounding strip and the tank electrode, wherein the electrostatic generator charges treatment solution within the tank and the grounding strip passes the opposite charge to Earth to create an electrostatic attraction between the treatment solution and items being treated.
7. The electrostatic sprayer of claim 6 further comprising a grounding strap to reduce the resistance of the electrical path between the grounding strip and Earth.
8. An electrostatic sprayer comprising: a solution tank; a base; a supply hose; and a spray wand having a wand handle with a grounding strip and one or more spray nozzles.
9. The electrostatic sprayer of claim 8, the one or more spray nozzles further comprising a spray nozzle base, a nozzle cap, a backflow valve, a nozzle gasket, a first metering disk, and a second metering disk.
10. The electrostatic sprayer of claim 9, the first metering disk further comprising a first side, a second side, and one or more openings passing through the first metering disk from the first side to the second side providing a path for pressurized treatment solution to pass through the first metering disk. wherein the second side further comprises a groove concentrically formed near the outer edge of the first metering disk for interconnecting with the second metering disk.
11. The electrostatic sprayer of claim 10, the second metering disk further comprising a first side, a second side, and an atomizing opening passing through the center of the second metering disk from the first side to the second side providing a path for pressurized treatment solution to pass through the first metering disk. wherein the second side further comprises a ring concentrically formed near the outer edge of the second metering disk for interconnecting with the groove of the first metering disk.
12. The electrostatic sprayer of claim 9, the backflow valve further comprising a ferrule and a valve body disposed within the ferrule.
13. The electrostatic sprayer of claim 12, wherein the valve body further comprises an o-ring groove, a valve plunger, and a valve spring, wherein the valve plunger is pressed closed by the valve spring when no pressurized treatment solution is in the spray wand.
14. The electrostatic sprayer of claim 13, wherein the backflow valve further comprises an o-ring located within the o-ring groove providing a sealed fit between the valve body and the ferrule.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The accompanying drawings, which are included to provide further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention. In the drawings:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0050] Referring now to the drawings in more detail,
[0051] According to various embodiments of the present invention, the solution tank 100 as shown in
[0052] According to various embodiments, solution tank 100 and base 200 may be constructed of a variety of materials, including plastics, composites, or metals. Additional materials for constructing the solution tank 100 and base 200 will be apparent to one skilled in the art.
[0053] As shown in
[0054]
[0055] The electrostatic sprayer 10, as shown in
[0056] The flow of the pressurized treatment solution is controlled with the wand switch 420 located in the wand handle 410. Electrical wiring from the wand handle 410 to the base 200 travels through the supply hose 300 between the internal hose and the outer conduit. When the wand switch 420 is turned on the solution pump drives treatment solution from the solution tank 100 through the supply hose 300 to the wand 400 and through spray nozzle 600. When the wand switch 420 is turned off the solution pump stops pressurizing the treatment solution and once the pressure is reduced the nozzle 600 stops any remaining treatment solution from flowing.
[0057]
[0058]
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[0060]
[0061] Further embodiments may also include a hip strap or a chest strap for more securely attaching the electrostatic sprayer 10 to the user. A hip strap helps to balance the weight between the hips and shoulders of the user, while the chest strap keeps the backpack straps 130a and 130b from separating and falling off the shoulders of the user.
[0062] Charging port 510 and electrostatic power switch 520 are also visible in
[0063]
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[0065]
[0066]
[0067] When the wand switch 420 is in the on position, the solution pump 550 pumps the treatment solution from the solution tank 100 through an exit port 104 in the solution tank into the solution pump 550 through an inlet port 552. According to one embodiment of the present invention, inlet port 552 interconnects with the exit port 104 with flexible tubing. It will be clear to one skilled in the art that a variety of materials may be used for interconnected the inlet port 552 with the exit port 104, including pvc piping, rubber or silicon tubing, or others.
[0068] Solution pump 550 pumps the treatment solution out an exit port 554 to the supply hose 300. Exit port 554 is interconnected with the supply hose 300. Supply hose 300 further comprises internal tubing 302 and external conduit 304. A wire passage space 306 is created between internal tubing 302 and external conduit 304 and allows for electrical wires to be passed from the base 200 to the wand handle 410 for the wand switch 420 and a grounding plate 430.
[0069] It is also noted that according to the embodiment shown in
[0070] The power supply 530 shown in
[0071]
[0072]
[0073]
[0074] The negative terminal 534 connects to the negative terminal of the charging port 510 providing a negative electrical connection for a battery charger as well as a pass-through negative connection that electrically connects the negative terminal 534 to the master wand switch 420. The master wand switch 420 provides an on and off position wherein the master wand switch 420 provides electrical continuity of the negative connection when the master wand switch 420 is in the on position. When the master wand switch 420 is in the off position, the master wand switch 420 shorts the electrical continuity of the negative connection. In the on position the master wand switch 420 negative continuity is provided to the solution pump 550, the volt meter 570, and to an electrostatic on/off switch 520. In turn, the electrostatic on/off switch 520 further provides electrical continuity when it is in the on position and shorts continuity when in the off position.
[0075] As shown in
[0076] The positive terminal 532 is connected directly to the positive terminal of the low voltage side 542 of the electrostatic generator 540. Accordingly, when there is negative continuity from the negative terminal 534 and the negative terminal on the low voltage side 542 of the electrostatic generator 540 the electrostatic generator 540 is powered on.
[0077] The electrostatic on/off switch 520 allows a user to turn the electrostatic generator 540 on or off while the solution pump 550 will run with or without an electrostatic charge being generated in the treatment solution. Such a configuration allows a user to turn off the electrostatic generator when treating areas or items with sensitivity to an electrostatic charge, such as micro-electronic components or areas with flammable vapors, for example.
[0078] As further shown in
[0079] In a further embodiment, an electrostatic light 590 is interconnected with the battery positive terminal 532 and the electrostatic on/off switch 520. When the circuit is completed and the electrostatic generator 540 is powered on, the electrostatic light 590 is also powered on providing a visual indicator that the electrostatic generator 540 is powered on.
[0080] While a user is in contact with the grounding strip 430 in the spray wand 400 the present invention provides a grounding path between the electrostatic generator 540 and earth via the user. Grounding the electrostatic generator 540 with earth provides an enhanced electrical attraction between the treatment solution and the objects being sprayed; thus, generating a more efficient coverage of the sprayed items.
[0081]
[0082] In use, grounding strip 430 is inserted into the handle grounding slot 416 wherein the attachment openings 412 of the spray wand handle 410 line up with the grounding strip attachment openings 432. The grounding strip 430 is then held in place with screws fastened through the attachment openings 412 and the grounding strip attachment openings 432. Similarly, grounding attachment opening 414 and grounding opening 434 line up to allow a screw to pass through and attach the negative wire attached to the high negative contact on the high voltage end of the electrostatic generator 540.
[0083] It will be clear to those skilled in the art that there are a variety of ways to attach the grounding strip 430 to the spray wand handle 410, including but not limited to a simple compression fit, using rivets, compression posts, or any combination thereof, in place of the screws. Similarly, it will be clear to those skilled in the art that the grounding opening 434 may attach to the negative wire with solder, a rivet, or other connecting device.
[0084] Turning to
[0085] According to further embodiments of the present invention, the grounding strap 700 may be used to further enhance the grounding path from the user to Earth. The grounding strap 700 provides a lower resistance path between the grounding strip 430 and Earth by bypassing some of the user's clothing and protective gear that may insulate the path between the grounding strip 700 and Earth. Grounding strap 700 includes a foot strap 710 for attaching to the sole of the user's shoe. To secure the foot strap 710 to the user's shoe a first strap 720 and a second strap 730 removeably interconnect and allow the user to adjust the firmness of the foot strap 710. An elastic strap 740 is also connected between the second strap 730 and the foot strap 710 to provide some flexibility in the connection around the user's foot.
[0086] As shown in
[0087]
[0088] When connected, the nozzle base 610 and the nozzle cap 620 house a backflow valve 630, a washer 650, a first metering disk 660, and a second metering disk 670 stacked together as shown to meter the flow of treatment solution and stopping leaking and backflow of treatment solution when the electrostatic sprayer 10 is turned off.
[0089] In use, the treatment solution is pressurized and fed to the spray wand 400. At each valve the pressurized solution flows through the backflow valve 630, through the washer 650 and into the first metering disk 660. The first metering disk includes one or more metering openings 662 for allowing pressurized treatment fluid to pass through. The first metering disk 660 further includes a groove 664 concentrically located on the top face of the first metering disk 660. The groove 664 of the first metering disk 660 interconnects with a protruding ring 672 concentrically located on the bottom face of the second metering disk. 670.
[0090] The interconnection of the groove 664 and the ring 672 ensures proper alignment of the first metering disk 660 and the second metering disk 670 further providing alignment of the metering openings 662 with an atomization opening 674 centrally located in the second metering disk 670. By changing size of the metering openings 662 and atomization opening 674 the size of the atomized droplets of treatment solution may be adjusted for differing applications. In a preferred embodiment, the first metering disk 660 and the second metering disk 670 atomize the treatment solution to droplets of approximately 40 microns.
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[0093] In use the pressurized solution passes through the metering openings 662 of the first metering disk 669 and into the atomization opening 674 of the second metering disk 670. It will be understood by one skilled in the art that the size of the openings and the shapes of the matching faces can be modified to provide different flow rates to match the specified use a specific electrostatic sprayer according to various embodiments of the present invention.
[0094]
[0095] As further shown in
[0096] When the wand switch 420 is placed in the on position the solution pump 550 is turned on and the treatment solution is drawn from the tank 100 and pumped to the supply hose 300 and the spray wand 400, wherein the valve plunger 646 is pushed open allowing the treatment solution to flow through the spray nozzle 600 and is metered by the first and second metering disks 660 and 670. When pressurization of the solution treatment is stopped the valve plunger 646 is pushed closed by the valve spring 648. When the valve plunger 646 is in the closed position the treatment solution will not be able to leak out of the spray nozzle 600, well as prevent a siphon from being created by the flow of treatment solution out of a nozzle.
[0097] In summary, the electrostatic sprayer as disclosed above provides examples that are illustrative of some of the applications of the principles of the present subject matter. Thus it is contemplated that the electrostatic sprayer may be constructed for many different applications and alterations may be made wherein an electrostatic sprayer may include many of the above-mentioned advantages. Further additions or alterations may be made to the sprayer and may be made without departing from the spirit and scope of the present disclosure. Furthermore, those skilled in the art will understand that a number of variations, including those described, may be made to the materials, electronics and other elements, and the processes for making the electrostatic sprayer, all without departing from the scope of the invention, which is described above and defined by the appended claims.