MEMS INERTIAL SENSOR WITH HIGH RESISTANCE TO STICTION
20250180597 ยท 2025-06-05
Assignee
Inventors
Cpc classification
G01P2015/0874
PHYSICS
International classification
Abstract
An inertial structure is elastically coupled through a first elastic structure to a supporting structure so as to move along a sensing axis as a function of a quantity to be detected. The inertial structure includes first and second inertial masses which are elastically coupled together by a second elastic structure to enable movement of the second inertial mass along the sensing axis. The first elastic structure has a lower elastic constant than the second elastic structure so that, in presence of the quantity to be detected, the inertial structure moves in a sensing direction until the first inertial mass stops against a stop structure and the second elastic mass can move further in the sensing direction. Once the quantity to be detected ends, the second inertial mass moves in a direction opposite to the sensing direction and detaches the first inertial mass from the stop structure.
Claims
1. (canceled)
2. A device, comprising: a first mass; a second mass; a first stopper element aligned with a second stopper element along a first axis, the first stopper element having a first side that is opposite to a second side, the first stopper element being between a first part of the first mass and a first part of the second mass, and the first side of the first stopper element is configured to contact and stop the first part of the first mass along the first axis, the second side of the first stopper element is configured to contact and stop the first part of the second mass along the first axis; and a first elastic element between a second part of the first mass and a second part of the second mass, and the first elastic element is configured to enable movement of the first mass along the first axis.
3. The device of claim 2, wherein the first stopper element includes a third side opposite a fourth side, the third side being transverse to the first side and the second side, the third side of the first stopper element configured to interact with a surface of the second part of the first mass, the surface being transverse to the first part of the first mass.
4. The device of claim 2, wherein the first side of the first stopper element including a first plurality of bumps and the second side of the first stopper element includes a second plurality of bumps.
5. The device of claim 2, wherein the second stopper element includes a first side that is opposite to a second side, the first side of the second stopper element being configured to contact and stop a third part of the first mass.
6. The device of claim 5, wherein the third part of the first mass is substantially parallel to the first part of the first mass.
7. The device of claim 2, wherein the first part of the first mass is substantially perpendicular to the second part of the first mass.
8. The device of claim 7, wherein the first part of the first mass is configured to interact with a plurality of bumps on the first side of the first stopper element.
9. The device of claim 8, wherein the plurality of bumps of the first stopper element are configured to stop movement of the first mass along the first axis.
10. The device of claim 2, wherein the first stopper element includes a third side and a fourth side that are each transverse to the first side and the second side, wherein the first stopper element includes at least one bump on at least two sides of the first, second, third, and fourth sides.
11. The device of claim 10, wherein in a resting condition the first side is spaced from the first part of the first mass by a first distance and the second side is spaced from the second part of the second mass by a second distance that is less than the first distance.
12. A device, comprising: a first mass; a plurality of electrodes within the first mass; a second mass; a first stopper structure being between the first mass and the second mass, the first stopper structure including one or more first bumps along a first side of the first stopper structure, the one or more first bumps being configured to interact with the first mass, and a first portion of the first mass being between the plurality of electrodes and the first stopper structure, and the first stopper structure spaced from the first mass by a first distance in a resting condition and the first stopper structure spaced from the second mass by a second distance in the resting condition, and the first distance being less than the second distance; a second stopper structure spaced from the first stopper structure by the first mass, the second stopper structure including one or more second bumps along a second side of the second stopper structure, the one or more second bumps being configured to interact with a second portion of the first mass, the second portion of the first mass being between the plurality of electrodes and the second stopper structure.
13. The device of claim 12, wherein the second mass includes a first surface of a first portion that is perpendicular to a second surface of a second portion, the first surface and the second surface facing the first stopper structure.
14. The device of claim 12, further comprising: a fixed constraint element; a first spring element coupling the first mass to the fixed constraint element, the first spring element configured to enable a movement of the first mass along an axis a second spring element coupling the second mass to the first mass.
15. The device of claim 14, wherein: the first spring element has a first elastic constant; and the second spring element has a second elastic constant greater than the first elastic constant.
16. The device of claim 14, wherein: the first mass is configured to move in a first direction along the axis to abut the one or more first bumps along the first side of the first stopper structure.
17. The device of claim 12, wherein the plurality of electrodes is completely surrounded by the first mass.
18. The device of claim 17, wherein the plurality of electrodes form a capacitor with the first mass.
19. A device, comprising: a substrate; a first mass having a first surface that is transverse to a second surface; a second mass; a first stopper structure fixed to the substrate, the first stopper structure has a first surface transverse to a second surface, the first surface of the first stopper structure faces the first surface of the first mass and the second surface of the first stopper structure faces the second surface of the first mass, the first stopper structure includes a third surface that is transverse to the first surface of the first stopper structure, the third surface of the first stopper structure faces and is configured to interact with the second mass.
20. The device of claim 19, wherein the first stopper structure further includes one or more first bumps at the first surface, and the one or more first bumps are configured to contact the first surface of the first mass.
21. The device of claim 20, comprising a second stopper structure that includes one or more second bumps.
22. The device of claim 19, further comprising: a fixed constraint element fixedly coupled to the substrate.
23. The device of claim 19, further comprising an electrode, and the second mass completely surrounds the electrode.
24. A device, comprising: a supporting structure; an inertial structure suspended from the supporting structure, the inertial structure including: a first inertial mass of semiconductor material, the first inertial mass including a first surface transverse to a second surface; and a second inertial mass of semiconductor material; a first spring element elastically coupling the inertial structure to the supporting structure, the first elastic structure is configured to enable a movement of the inertial structure along a sensing axis; a second spring element; a first stop element fixed to the supporting structure, the first stop element has a third surface transverse to a fourth surface, the third surface faces the first surface of the first inertial mass and the fourth surface faces the second surface of the first inertial mass, the first stop element includes a fifth surface that faces the second inertial mass, the first stop element is configured to limit a movement of the first inertial mass to a first distance; and an electrode capacitively coupled to the second inertial mass, the electrode being completely surrounded by the second inertial mass.
25. The device of claim 24, further comprising a second stop element fixed to the supporting structure, the second stop element is spaced apart from the first stop element by the second inertial mass.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0027] For a better understanding of the present disclosure, embodiments thereof are now described, purely by way of non-limiting example, with reference to the attached drawings, wherein:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION
[0035]
[0036] The MEMS accelerometer 30 comprises a first and a second inertial mass 33, 34, of semiconductor material (for example, silicon), having a first and, respectively, a second mass m.sub.1, m.sub.2. In general, for a same sensitivity and behavior of the MEMS accelerometer 30, as explained in detail hereinafter, the sum of the first and second masses m.sub.1, m.sub.2 is equal to the mass m of the MEMS accelerometer 1 of
[0037] The first and second inertial masses 33, 34 have a substantially planar structure with main dimensions along the first Cartesian axis Y and a second Cartesian axis X of the Cartesian reference system XYZ and a thickness (along a third Cartesian axis Z) negligible with respect to the first two dimensions. They therefore mainly extend in the first plane XY.
[0038] The first and second inertial masses 33, 34 have respective centroids O and O that, in the rest condition of
[0039] The first and second masses 33, 34 extend above the substrate, not visible in
[0040] In the illustrated embodiment, the first inertial mass 33 has the shape, in top view, of a quadrangular (for example, rectangular) frame and has an opening 39. A first and a second electrode 43, 45, of conductive material (for example, doped silicon), extend within the opening 39 starting from the substrate (not illustrated) to which they are anchored by respective anchoring portions 43A, 45A.
[0041] In particular, the electrodes 43, 45 have, in top view, an elongated quadrangular shape (for example, rectangular) with main extension along the second Cartesian axis X.
[0042] The first inertial mass 33 has a first and a second inner surface 33A, 33B, facing the opening 39 and the electrodes 43, 45, respectively, and extending perpendicular to the sensing axis S, here parallel to a second plane XZ of the Cartesian reference system XYZ.
[0043] In the rest condition of the MEMS accelerometer 30 of
[0044] The first inertial mass 33 is coupled to a fixed constraint element 35, fixed to and rigid with the substrate (not illustrated), through a first spring element 37 configured to allow a displacement, here a translation, of the first inertial mass 33 along the sensing axis S in response to an external acceleration a.sub.ext having a component parallel to the first Cartesian axis Y. In the illustrated embodiment, the constraint element 35 is arranged outside of the first inertial mass 33 and is coupled to a first outer wall 33C of the frame shape of the latter by the first spring element 37. Moreover, the first spring element 37 is, for example, of the folded type with a serpentine shape in top view and has a first elastic constant k.sub.1 typically of the same value as the elastic constant k of the spring element 7 of the MEMS accelerometer 1 of
[0045] The second inertial mass 34 is coupled to the first inertial mass 33 by a second spring element 38, having, for example, a substantially annular shape in top view. In particular, the second spring element 38 has a second elastic constant k.sub.2 much greater than the first elastic constant k.sub.1; for example, the ratio is equal to 0.01. Consequently, the second spring element 38 is stiffer than the first spring element 37.
[0046] The second spring element 38 is configured to deform, in presence of an external acceleration a.sub.ext acting on the MEMS accelerometer 30 and directed along the sensing axis S, as described in detail hereinafter.
[0047] In
[0048] The MEMS accelerometer 30 further comprises a stop structure, here formed by a first and a second stop element 50, 51, for example of semiconductor material such as silicon, and formed by fixed regions, rigid with the fixed structure 41 and, for example, extending from the substrate (not shown) at a distance from the first inertial mass 33. In particular, in the illustrated embodiment, the stop elements 50, 51 are arranged between the first and second inertial masses 33, 34, facing a second outer wall 33D thereof, arranged on a side of the first inertial mass 33 opposite to the side of the first outer wall 33C. Moreover, in the embodiment illustrated in
[0049] The MEMS accelerometer 30 further comprises a third stop element 42, arranged at a respective second stop distance d.sub.s from the second inertial mass 34 when the latter is in the rest condition (
[0050] In use, the first inertial mass 33 and the electrodes 43, 45 are biased at respective biasing voltages, which result, for example, in an effective voltage of approximately 1 V between the first inertial mass 33 and the electrodes 43, 45. As a result of the biasing, the first inertial mass 33 is subjected to a total electrostatic force F.sub.el, given by the sum of a first and of a second electrostatic force F.sub.el1, F.sub.el2. In detail, the first electrostatic force F.sub.el1 acts between the first electrode 43 and the first surface 33A, and the second electrostatic force F.sub.el2 acts between the second electrode 45 and the second surface 33B.
[0051] The MEMS accelerometer 30 is designed so that, in the rest condition (
[0052] When the fixed structure 41 of the MEMS accelerometer 30 is subject to an external acceleration a.sub.ext directed along the sensing axis S (for example, downwards in the drawing plane), the first and second inertial masses 33, 34 displace in the opposite direction (for example, upwards in the drawing plane), causing the extension of the first spring element 37.
[0053] In this step, the second inertial mass 34 and the second spring element 38 rigidly translate with the first inertial mass 33; in fact, due to the greater stiffness of the second spring element 38 as compared to the first spring element 37, the second spring element 38 remains substantially undeformed in the first part of the movement of the MEMS accelerometer 30.
[0054] Consequently, and analogously to what described with reference to
[0055] The extension of the spring element 37 and the translation of the first inertial mass 33 are interrupted when the first inertial mass 33 abuts against the stop elements 50, 51, i.e., when the first inertial mass 33 has covered a distance equal to the first stop distance d.sub.s. This condition is represented in
[0056] In particular, in this condition, d.sub.T constitutes a first translated position of the first inertial mass 33, with d.sub.T=d.sub.0+d.sub.s. Consequently, the distance between the first electrode 43 and the first inner surface 33A is equal to d.sub.1d.sub.s, and the distance between the second electrode 45 and the second inner surface 33B is equal to d.sub.2+d.sub.s; therefore, the first and second capacitances C.sub.1, C.sub.2, as well as the respective first and second electrostatic forces F.sub.el1, F.sub.el2, are no longer equal to each other.
[0057] Consequently, the first inertial mass 33 is subject to a total electrostatic force F.sub.el defined according to Eq. (1) analogously to the total electrostatic force F.sub.el of the MEMS accelerometer 1 of
[0058] Next,
[0059] When the external acceleration a.sub.ext terminates (i.e., a.sub.ext=0), the return forces of the first and second spring elements 37, 38 act to bring the first and second inertial masses 33, 34 back into the respective rest positions d.sub.0, d.sub.0 of
[0060] With the MEMS accelerometer 30 of
[0061] The return movement of the second spring element 38 and therefore of the second inertial mass 34 exerts a thrust backwards (downwards in the drawing plane) upon the first inertial mass 33, which adds to the elastic return force F.sub.m1 of the first spring element 37 so as to overcome the total electrostatic force F.sub.el and possible stiction forces F.sub.a acting on the first inertial mass 33, detaching it from the stop elements 50, 51. The MEMS accelerometer 30 can thus return into the initial rest position of
[0062] A processing system (not illustrated), coupled to the electrodes 43, 45 and to the first inertial mass 33 is thus able to detect the variations of the capacitances C.sub.1, C.sub.2 and calculate the value of the external acceleration a.sub.ext therefrom (in the limits of the full-scale value of the MEMS accelerometer 30), analogously to known MEMS accelerometers.
[0063]
[0064] In particular, the first inertial mass 33 still has the shape of a rectangular frame, with two major sides 33A, 33B and two minor sides 33C and 33D. Intermediate arms 60 extend from the two major sides 33A, 33B towards the center of the opening 39 and are arranged perpendicular to the sensing axis S (therefore, parallel to the second Cartesian axis X).
[0065] The electrodes 43, 45 of
[0066] In the illustrated embodiment, the intermediate arms 60 have a length that is slightly shorter than one half of the width (in a direction parallel to the second Cartesian axis X) of the opening 39. A pair of first springs 37A, 37B forms the first spring element 37 of
[0067] Moreover, in the MEMS accelerometer 30 of
[0068] A pair of stop elements 65 extends between the first and second inertial masses 33, 34. In particular, each stop element 65 has a first face 65A facing the first inertial mass 33 and arranged (in the rest condition of the MEMS accelerometer 30) at the first stop distance d.sub.s from the latter, and a second face 65B facing the second inertial mass 34 and arranged (in the rest condition of the MEMS accelerometer 30) at the second stop distance d.sub.s therefrom. As may be noted, the first stop distance d.sub.s between the first inertial mass 33 and the first face 65A is smaller than the second stop distance d.sub.s between the second inertial mass 34 and the second face 65B so that, irrespective of the displacement direction S (to the right or to the left in the drawing of
[0069]
[0070] The MEMS accelerometer 30 is connected to an ASIC 143 which provides the corresponding read interface. The ASIC 143 can be formed in the same die as the MEMS accelerometer 30. In further embodiments, the ASIC 143 is formed in a separate die and accommodated in the same package as the MEMS accelerometer 30.
[0071] The electronic apparatus 140 is, for example, a portable mobile-communication apparatus, such as a mobile phone, a PDA (Personal Digital Assistant), a portable computer, a digital audio player with voice-recording capacity, a photographic video camera, or a controller for videogames; in detail, the electronic apparatus 140 is generally able to process, store, and/or transmit and receive signals and information.
[0072] The electronic apparatus 140 further comprises a microprocessor 144, receiving the acceleration signals detected by the MEMS accelerometer 30, and an input/output interface 145, for example provided with a keypad and a display, connected to the microprocessor 144. Moreover, the electronic apparatus 140 here comprises a speaker 147, for generating sounds on an audio output (not illustrated), and an internal memory 148.
[0073] The present MEMS inertial sensor has various advantages.
[0074] In particular, any possible stiction of the first inertial mass 33 is overcome by virtue of the elastic thrust action exerted by the second inertial mass 34 during the return motion of the latter into the rest position, without substantially having to modify the main constructional and electromechanical parameters of the MEMS accelerometer 30 that determine the performance thereof. In this way, the accelerometer 30 has a sensitivity, resonance frequency, linearity, and accuracy similar to those obtainable by a similar known accelerometer with the same weight, preventing failure due to the stiction of the first inertial mass 33 to the stop elements 50, 51.
[0075] In addition, the full scale of the second inertial mass 34 can be defined independently from the full scale of the first inertial mass 33; consequently, it is possible to set the full scale of the second inertial mass 34 so that it is sufficiently large to prevent contact of the second inertial mass 34 with the third stop element 42 for the majority of shock profiles to which the second inertial mass 34 may statistically be subjected in the service life of the MEMS accelerometer 30.
[0076] Finally, it is clear that modifications and variations may be made to the MEMS inertial sensor described and illustrated herein, without thereby departing from the scope of the present disclosure.
[0077] For instance, the present inertial sensor may be of a different type, such as a gyroscope, an inclinometer, or a vibrometer.
[0078] Furthermore, the second inertial mass 34 can have a mass m.sub.2 smaller than the mass m.sub.1 of the first inertial mass 33.
[0079] In addition, as shown in
[0080] In further detail,
[0081] In particular, the MEMS accelerometer 130 comprises a first and a second submass 134, 234, having a general structure similar to the second inertial mass 34 of
[0082] Moreover, the MEMS accelerometer 130 comprises a third and a fourth elastic element 138, 238 that elastically couple the first and, respectively, the second submass 134, 234 to the first inertial mass 33. The third and fourth elastic elements 138, 238 have a structure similar to the second elastic element 38 of
[0083] In use, the MEMS accelerometer 130 operates similarly to the MEMS accelerometer 30 of
[0084]
[0085] The first and second submasses 333, 433 of the first inertial mass 33 have masses the sum whereof is equal to the first mass m.sub.1 of the first inertial mass 33 of
[0086] The first and second submasses 334, 434 of the second inertial mass 34 have a general structure similar to the first and, respectively, second submasses 134, 234 of the second inertial mass 34 of
[0087] In use, the MEMS accelerometer 330 operates similarly to the MEMS accelerometer 30 of
[0088] In addition, the number of submasses into which the first and second inertial masses 33, 34 can be divided may be greater than two.
[0089] Moreover, the various embodiments described may be combined so as to provide further solutions.
[0090] The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.