HANDHELD LABEL PRINTER WITH COLOR SENSING CAPABILITIES
20250178769 ยท 2025-06-05
Inventors
- Timothy L. BROWN (Dayton, OH, US)
- Kyle E. FROST (West Carrollton, OH, US)
- John D. MISTYURIK (Troy, OH, US)
- Richard E. SCHWABE (Centerville, OH, US)
Cpc classification
B41J3/46
PERFORMING OPERATIONS; TRANSPORTING
B65C11/0215
PERFORMING OPERATIONS; TRANSPORTING
B41J15/042
PERFORMING OPERATIONS; TRANSPORTING
B41J3/4075
PERFORMING OPERATIONS; TRANSPORTING
B41J11/0095
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J3/407
PERFORMING OPERATIONS; TRANSPORTING
B41J11/00
PERFORMING OPERATIONS; TRANSPORTING
B41J15/04
PERFORMING OPERATIONS; TRANSPORTING
B41J3/46
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In some embodiments, a handheld label application device includes a housing assembly, a print head mounted inside the housing assembly and configured to print on a label, and a sensor positioned inside the housing assembly, wherein the sensor is configured to detect at least one optical attribute of a label before it is printed on by the printer.
Claims
1. A handheld label application device comprising: a housing assembly; a print head mounted inside the housing assembly and configured to print on a label; a sensor positioned inside the housing assembly, wherein the sensor is configured to detect at least one optical attribute of a label before it is printed on by the printer; a print head retainer disposed within the housing assembly; and a printed circuit board located within the print head retainer, wherein the sensor is embedded on the printed circuited board.
2. The device of claim 1, wherein the housing assembly comprises a holder component and a flap component; wherein the housing assembly comprises a label roll spool detachably mounted inside the housing assembly, and wherein the label roll spool comprises an array of labels with at least one optical attribute; wherein the sensor is mounted to an underside of the print head retainer, and wherein the device further comprises an output module mounted on the housing assembly and communicably coupled to the sensor.
3. The device of claim 2, wherein the flap component is coupled to the holder component, wherein the flap component is hinged to the holder component.
4. The device of claim 2, further comprising a grip mounted to the housing assembly and adapted to assist switching of the flap component from a closed state to an open state of the housing assembly.
5. The device of claim 1, wherein the at least one optical attribute is a color of the label.
6. The device of claim 1, wherein the sensor is configured to act upon a center of labels to detect the at least one optical attribute of the labels.
7. (canceled)
8. The device of claim 1, wherein the sensor is a color sensor, the color sensor is a photoelectric.
9. The device of claim 8, wherein the sensor is configured to determine the color of the labels based on RGB values.
10. The device of claim 8, further comprising an output module, wherein the output module is a graphical user interface and/or a display.
11. The device of claim 10, further comprising a scanner for scanning a barcode attached on an object, wherein the barcode comprises a product data related to the associated object.
12. The device of claim 11, wherein the handheld label application device is configured to trigger on the object to scan the barcode label and to dispense the labels on the object.
13. The device of claim 12, wherein the array of labels comprises multicolored labels with die cut gaps between one to another.
14. A label application system comprising: a handheld label application device comprising: a housing assembly comprising a holder component and a flap component; a print head mounted inside the housing assembly; a label roll spool is detachably mounted inside the housing assembly, wherein the label roll spool comprises an array of labels with at least one optical attribute; a print head retainer disposed within the housing assembly; a sensor positioned to an underside of the print head retainer, wherein the sensor is configured to detect the at least one optical attribute of the labels; and an output module mounted on the housing assembly and communicably coupled to the sensor; a hardware component communicably coupled to the handheld label application device and configured to provide corresponding product data related to the at least one optical attribute of the labels; and a central database communicably coupled to the handheld label application device and the hardware component, to monitor the handheld label application device and the hardware component.
15. The system of claim 14, further comprising a scanner for scanning a barcode attached on an object, wherein the barcode comprises a product data related to the associated object.
16. The system of claim 15, wherein the central database is configured to store and transmit the corresponding product data related to the at least one optical attribute of the labels.
17. The system of claim 14, wherein the central database is configured to authenticate and track the handheld label application device and the hardware component.
18. The system of claim 1 wherein the handheld label application device is configured to apply labels to objects with matching corresponding product data related to the optical attribute of the labels.
19. The system of claim 14, wherein the at least one optical attribute is a color of the label.
20. The system of claim 14, wherein the sensor is a color sensor, the color sensor is a photoelectric sensor.
21. The system of claim 14, wherein the sensor is configured to determine the color of the labels based on RGB values.
22. The system of claim 14, wherein the hardware component is a computing hardware with a display screen.
23. A method for operating a handheld label application device, comprising: scanning a barcode label attached on an object, wherein the barcode comprises a product data related to the associated object; using a sensor positioned inside the housing assembly, detecting at least one optical attribute of a label; performing at least one of displaying the at least one optical attribute corresponding to the product data related to the at least one optical attribute of the labels and transmitting the at least one optical attribute and the product data to another computing device; and dispensing the label.
24. The method of claim 23, further comprising: loading a label roll spool mounted to a housing assembly, wherein the label roll spool comprises an array of labels with at least one optical attribute; and displaying the at least one optical attribute corresponding to the product data related to the at least one optical attribute of the labels. dispensing the label with the corresponding product data related to the optical attribute of the labels.
25. The method of claim 24, further comprising applying the dispensed labels on objects.
26. The method of claim 25, wherein the handheld label application device is configured to apply labels to the objects with matching corresponding product data related to the optical attribute of the labels.
27. The method of claim 26, further comprising aiming the sensor to a center of one or more labels to detect the at least one optical attribute of the labels.
28. The method of claim 27, further comprising pausing the dispensing of the label on detecting a mismatch of the at least one optical attribute with the corresponding object.
29. The device of claim 28, wherein the at least one optical attribute is a color of the label.
30. The method of claim 29, wherein the sensor is a color sensor, the color sensor is a photoelectric sensor.
31. The method of claim 30, wherein the sensor is configured to determine the color of the labels based on RGB values.
32. The device of claim 31, wherein the array of labels comprises multicolored labels with die cut gaps between one to another.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0016] The summary above, as well as the following detailed description of illustrative embodiments, is better understood when read in conjunction with the appended drawings. For the purpose of illustrating the present subject matter, exemplary constructions of the subject matter are shown in the drawings. However, the present subject matter is not limited to specific methods and instrumentalities disclosed herein. Moreover, those in the art will understand that the drawings are not to scale. Wherever possible, like elements have been indicated by identical numbers.
[0017] Embodiments of the present subject matter will now be described, by way of example only, with reference to the following diagrams wherein:
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[0033] In the accompanying drawings, an underlined number is employed to represent an item over which the under lined number is positioned or an item to which the under lined number is adjacent. A non-underlined number relates to an item identified by a line linking the non-underlined number to the item. When a number is non-underlined and accompanied by an associated arrow, the non-underlined number is used to identify a general item at which the arrow is pointing.
DETAILED DESCRIPTION
[0034] In overview, some embodiments of the present subject matter relate to handheld or other printers, which may include label printers, as well as various other embodiments. Some embodiments include a. handheld label application device with a color sensor for detecting a color of a label in advance of printing of the label to a surface of a good or products.
[0035] The following detailed description illustrates various embodiments of the present subject matter and ways in which they may be implemented. Although some modes of carrying out the present subject matter have been disclosed, those skilled in the art would recognize that other embodiments for carrying out or practicing the present subject matter are also possible. Some disclosed embodiments include one or more of methods, devices, and/or systems for labelling and printing of labels on goods and products have been disclosed herein.
[0036] In some aspects, some embodiments of the present disclosure may include a handheld label application device comprising: [0037] a housing assembly comprising a holder component and a flap component; [0038] a print head mounted inside the housing assembly; [0039] a label roll spool is detachably mounted inside the housing assembly, wherein the label roll spool comprises an array of labels with at least one optical attribute; [0040] a print head retainer disposed within the housing assembly; [0041] a sensor positioned to an underside of the print head retainer, wherein the sensor is configured to detect the at least one optical attribute of the labels; and [0042] an output module mounted on the housing assembly and communicably coupled to the sensor.
[0043] In some aspects, some embodiments of the present disclosure include a label application system comprising: [0044] a handheld label application device comprising: [0045] a housing assembly comprising a holder component and a flap component; [0046] a print head mounted inside the housing assembly; [0047] a label roll spool is detachably mounted inside the housing assembly, wherein the label roll spool comprises an array of labels with at least one optical attribute; [0048] a print head retainer disposed within the housing assembly; [0049] a sensor positioned to an underside of the print head retainer, wherein the sensor is configured to detect the at least one optical attribute of the labels; and [0050] an output module mounted on the housing assembly and communicably coupled to the sensor; [0051] a hardware component communicably coupled to the handheld label application device and configured to provide corresponding product data related to the at least one optical attribute of the labels; and [0052] a central database communicably coupled to the handheld label application device and the hardware component to monitor the handheld label application device and the hardware component.
[0053] In some aspects, some embodiments of the present disclosure provide a method of operating a handheld label application device, comprising: [0054] loading a label roll spool mounted to a housing assembly, wherein the label roll spool comprises an array of labels with at least one optical attribute; [0055] scanning a barcode label attached on an object, wherein the barcode comprises a product data related to the associated object; [0056] detecting at least one optical attribute of a label using a sensor positioned inside the housing assembly; [0057] displaying the at least one optical attribute corresponding to the product data related to the at least one optical attribute of the labels; and [0058] dispensing the label with the corresponding product data related to the optical attribute of the labels.
[0059] Throughout the present disclosure, the term handheld label application device may refer to, among other devices, a handheld label printer configured to dispense and apply labels, such as on to surfaces. The surfaces may include, but are not limited to, goods, products, or packages. Furthermore, the handheld label application devices may be loaded with label roll spools consisting a strip of multiple labels. In some embodiments, the labels may or may not be provided with a releasable liner that detaches at the edge of the handheld label printers while dispensing and thereafter applied to surfaces of goods, products, or packages. Such labels may be provided with an adhesive that allows detachment from releasable liners and/or firm attachment to a surface, such as for goods, products, or packages.
[0060] In some embodiments, labels may be embedded or produced with product data, a unique product code or details, and/or a unique cryptographic code such as barcodes or QR codes. In some labels, the data may be encrypted to enable track and trace while a package is in transfer. The data may include one or more of a batch type, a price, a price update, and/or an address. This data may be useful during manufacturing, supply or delivery. In some embodiments, the labels possess both machine and human readable parameters. Labelling a product or another inventory item with one or more unique product codes can provide track and traceability information of the product or the inventory item in a supply chain, or while the item is stored on a shelf, in a store, in inventory storage, and/or in a warehouse. In some applications and embodiments, the labels are manufactured with unique product codes, product data, and/or other information, one or more of which may be encrypted.
[0061] In some embodiments, the handheld label application device includes a sensor. The sensor may be mounted inside the handheld label application device to detect or sense one or more optical attributes, such as an optical attribute of, on, associated with, or related to one or more labels. In various embodiments, the sensor may include one or more of a color sensor, a photoelectric sensor and/or an optical sensor.
[0062] The handheld label application device as disclosed in the present subject matter may be very beneficial in a retail environment or a warehouse where sorting is done, such as to segregate various kinds of products or packages. In some embodiments, the handheld label application device may automatically detect the color of a label which is on a supply roll inside or otherwise feeding the handheld label application device. The handheld label application device may confirm that the correct colored label or other required attributed label is applied to the end product/package, such as in a last mile facility. By using the optical attribute of a label such as a color, the system may support one or more functions or objectives. These functions may include one or more of confirming that a label of a desired type is being used, associating a particular color of label together with a particular package, tracking what color labels are being used at a particular station or other location, tracking what color label is being applied by a particular person at a particular time.
[0063] By using a label having a particular optical characteristic such as a color, human or other types of package handlers may be enabled to quickly sort, route, identify, and/or locate packages for delivery or other purposes. Use of one or more optical characteristics may help provide an additional safeguard against failure to deliver, loss of a package, misdelivery, or other issues.
[0064] Referring to
[0065] As shown, the handheld label application device 100 is constructed with the housing assembly 102. The housing assembly 102 is a frame or a body of the handheld label application device 100. The housing assembly 102 may be provided with the holder component 104 at the top and the flap component 106 at the bottom. In some embodiments, the flap component 104 is coupled (shown herein below) to the holder component 106. Furthermore, the holder component 106 may be constructed to be static and/or fixed whilst the flap component 104 to pivot at a rear end of the holder component 106. In another embodiment, the flap component 104 is coupled with a hinge to the holder component 106 at the rear end of the holder component 106. In various embodiments, the flap component 104 is coupled to the holder component 106 using one or more of screws, nut-bolts, latches, or other coupling mechanisms. The flap component 104 is adapted to rest on the holder component 106 in a closed state of the housing assembly 102. The flap component 104 is also adapted to stand in an upright position on the holder component in the open state of the housing assembly 102.
[0066] In an embodiment, the handheld label application device 100 comprises a grip 122 mounted to the housing assembly 102. The grip 122 as used herein refers to a strap of material applied to objects and adapted to assist grasp or hold to the objects. The grip 122 as used herein is adapted to assist with switching of the flap component 104 from the closed state to the open state of the housing assembly 102. Furthermore, the closed state is the operating position of the handheld label application device 100 and the open state is the loading position or non-operating position of the handheld label application device 100.
[0067] In some embodiments, the print head 108 is mounted inside the housing assembly 102. The print head 108 may include or be a print mechanism or a print member that enables or actuates print of the handheld label application device 100. As depicted in
[0068] In some embodiments, the label roll spool 110 is detachably mounted inside the housing assembly 102. The label roll spool 110 may refer to a cylindrical element that may include two discs attached at its extreme ends and adapted to hold a film or strip or reel of labels. Label roll spool 110 may be mounted inside the housing assembly 102 and at a juncture of the flap component 104 and the holder component 106. As shown in
[0069] In accordance with an embodiment, the label roll spool 110 may include a reel of the array of labels 112 with at least one optical attribute 114, as depicted in
[0070] In some embodiments, the print head retainer 116 disposed within the housing assembly 102. The print head retainer 116 is located at the bottom of the print head 108. The print head retainer 116 as used herein refers to a holding structure that assists mounting of the print head 108 to the housing assembly 102. As shown in
[0071] In some embodiments, the sensor 118 is positioned to an underside of the print head retainer 116. The sensor 118 may be mounted to the print head retainer 116 in relation to the position of the label roll spool 110 and the array of labels 112. In various embodiments, the sensor 118 is embedded on the printed circuit board 124. As shown in
[0072] In some embodiments, the handheld label application device 100 is configured to detect or sense optical attributes 114 of the labels 112 that are adapted to be applied on the goods, products and objects. As disclosed herein, the term optical attribute refers to a visual aspect of labels, including, but not limited to a color of the label 112. In various embodiments, the optical attributes may include one or more of a particular color, image, shape, design, pattern, marking, feature, or texture that is a part of, printed on, embossed into, or otherwise associated with one or more labels 112 and/or a part of a liner that may be supporting the one or more labels.
[0073] In some embodiments, the sensor 118 is configured to detect the at least one optical attribute 114 of the labels 112. In an embodiment, the optical attribute 114 may be visually detectable and recognized by a sensor, machine, and/or a person, and may include or lack one or more numbers or letters. For example, the color(s) of a label may include one or more of yellow, green, blue, red, orange, pink, yellow, purple, brown, black, white, magenta, ocher, tan, silver, gold, beige, reflective, transparent, or iridescent. An image or shape may include part or all of an image or shape associated with a particular person, place, animal, plant, or other object. For example, a label may be shaped like a closed or open circle, triangle, square, rectangle, star, trapezoid, dodecahedron, oval, or other shape. In another example, the shapes or images of a label may be used to form the shape of a label or may be printed on, cut out of, or adhered to a label, and may include one or more of deer, birds, owls, insects, trees, or other objects. For example, the sensor may be able to sense the color of the labels before printing on the surface. Beneficially, knowing an optical characteristic of a label, such as a label color, in advance may help in applying the label on the appropriate surface and may prevent improper application of a particular color or other type of label on a package. In an exemplary embodiment, the handheld label application device 100 may include a feedback mechanism or a stopping mechanism or a pausing mechanism. Furthermore, the handheld label application device 100 may hold or otherwise stop or pause the printing of the labels 112 on detection of mismatch of the optical attribute 114 for the object in order to applied therewith.
[0074] Referring to
[0075] Referring to
[0076] In various embodiments, the handheld label application device 100 also comprises a handle 304 coupled to the bottom of the housing assembly 102 (same as shown in
[0077] In some embodiments, the handheld label application device 100 comprises an output module 120 mounted on the housing assembly 102 and communicably coupled to the sensor 118 (same as shown in
[0078] Referring to
[0079] Referring to
[0080] Referring to
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[0082] In some embodiments, the hardware component 702 is configured to provide corresponding product data related to the at least one optical attribute of the labels. In various embodiments, the central database 704 stores and transmit the corresponding product data related to the at least one optical attribute of the labels. In some embodiments, the central database 704 is configured to authenticate and track the handheld label application device 100 and the hardware component 702. In some embodiments, the central database 704 is configured to authenticate and track products, packages, or items based on information provided by the handheld label application device 100 and/or the hardware component 702. In an exemplary embodiment, the handheld label application device 100 is at a labeling section of a warehouse and a user (handheld label application device handler) is authenticated from the central database 704. In some scenarios, the central database 704 transmits the corresponding product data related to the at least one optical attribute of the labels with the objects to be labeled. In some scenarios, the central database 704 receives the corresponding product data (e.g., an item serial number) and/or the at least one optical attribute of the labels from the handheld label application device. This may enable the system to identify which items were labeled with a particular optical characteristic (e.g., a particular color label). This may in turn allow a system to identify for a delivery person the fact that the specific item they need to deliver is one of the multiple items having a semi-unique optical characteristic (e.g., the item is one of multiple blue labeled items). In some embodiments, the hardware component 702 is a computing hardware with a display screen and populates the corresponding product data related to the at least one optical attribute on the display screen. In another embodiment, label application system 700 comprises a scanner (e.g., the scanner 302 as shown in
[0083] Referring to
[0084] Referring to
[0085] Referring to
[0086] Referring to
[0087] Referring to
[0088] At step 1202, a label roll spool 112 is loaded to a housing assembly 102, wherein the label roll spool 112 comprises an array of labels 112 with at least one optical attribute 114.
[0089] At step 1204, a barcode label attached on an object is scanned. The barcode comprises a product data related to the associated object.
[0090] At step 1206, at least one optical attribute 114 of a label is detected using a sensor 118 positioned inside the housing assembly 102.
[0091] At step 1208, the at least one optical attribute 114 corresponding to the product data related to the at least one optical attribute 114 of the labels is displayed.
[0092] At step 1210, the label 112 with the corresponding product data related to the optical attribute 114 of the labels 112 is dispensed.
[0093] In some embodiments, the method 1200 also comprises applying the dispensed labels on objects. Furthermore, the labels are applied to the objects with matching corresponding product data related to the optical attribute of the labels. In an embodiment, the corresponding product data related to the optical attribute of the labels are compared to validate the dispensing of labels on corresponding correct objects. Furthermore, the sensor is a color sensor, the color sensor is a photoelectric sensor and/or a photoelectric sensor. Moreover, the sensor is configured to determine the color of the labels based on RGB values. Furthermore, the array of labels comprises multicolored labels with die cut gaps between one to another.
[0094] In some embodiments, the method 1200 also comprises aiming the sensor to a center of one or more labels to detect the at least one optical attribute of the labels. In various embodiments, the method 1200 also comprises pausing the dispensing of the label on detecting a mismatch of the at least one optical attribute with the corresponding object. In some embodiments, the at least one optical attribute is a color of the label.
[0095] Modifications to embodiments of the present subject matter described in the foregoing are possible without departing from the scope of the present subject matter as defined by the accompanying claims. Expressions such as including, comprising, incorporating, have, is used to describe and claim the present subject matter are intended to be construed in a non-exclusive manner, namely allowing for items, components or elements not explicitly described also to be present. Reference to the singular is also to be construed to relate to the plural.