PRODUCTION UNIT FOR GENERATING HYDROGEN
20250179663 · 2025-06-05
Assignee
Inventors
Cpc classification
International classification
C25B9/50
CHEMISTRY; METALLURGY
Abstract
A production unit for the production of hydrogen or ammonia by electrolytic decomposition of water, with an electrolysis unit supplied with electrical energy by a photovoltaic unit and connected on the media side to a water storage tank and on the output side to a hydrogen tank, is intended to enable a particularly reliable and fluctuation-insensitive use of a regenerative energy source. For this purpose, the production unit is designed for floating operation and comprises a balloon envelope forming a buoyant body which can be filled with a buoyancy gas and which is provided with a support structure for the water storage unit, the electrolysis unit, the photovoltaic unit and the hydrogen storage unit.
Claims
1. A production unit for producing hydrogen by electrolytic decomposition of water, comprising: an electrolysis unit supplied with electrical energy by a photovoltaic unit, the electrolysis unit connected on a media side to a water storage tank and on an output side to a hydrogen storage tank, a balloon envelope forming a buoyancy body which can be filled with a buoyancy gas, which is provided with a support structure for the water storage unit, the electrolysis unit, the photovoltaic unit and the water storage unit, and means for displacing a center of mass of the production unit in order to enable the center of mass to be positioned at a center of buoyancy of the production unit.
2. The production unit according to claim 1, wherein at least one of the water storage unit, the electrolysis unit, and/or the hydrogen storage unit are arranged inside half of the balloon envelope forming the buoyancy body.
3. The production unit according to claim 1, wherein the photovoltaic unit comprises one or more photovoltaic elements arranged outside the balloon envelope.
4. The production unit according to claim 3, wherein the balloon envelope has a volume of approximately 200,000 m.sup.3 to approximately 800,000 m.sup.3.
5. The production unit according to claim 4, wherein the water reservoir is formed by a plurality of tanks connected to one another on the media side.
6. The production unit according to claim 1, further comprising one or more balancing weights arranged in the buoyancy body and adjustable in their position.
7. The production unit according to claim 1, further comprising a synthesis unit for producing ammonia (NH.sub.3) by synthesizing hydrogen with nitrogen.
8. The method according to claim 9, further comprising positioning the production units at a working height of up to approximately 8,000 m above sea level during the production of the hydrogen or ammonia.
9. A method for producing hydrogen or ammonia with a plurality of production units according to claim 7, comprising positioning the center of mass of each production unit at its respective center of buoyancy during the production of the hydrogen or ammonia.
10. The method according to claim 8, wherein the production units are logistically connected to a central collection point for produced hydrogen via one or more transport units.
11. The method according to claim 8, wherein the production units are supplied with water by one or more water supply units, wherein each water supply unit comprises a base body configured as a buoyancy body and filled with helium and/or hydrogen as a buoyancy gas, and an extension plunger provided with a number of heating tubes for melting ice and receiving water.
12. The method according to claim 8, wherein hydrogen is produced in the production units.
13. The method according to claim 8, wherein ammonia is produced in the production units.
14. The production unit according to claim 6, wherein the position of the balancing weights is adjusted via a spindle drive.
15. The production unit according to claim 7, wherein nitrogen is obtained from ambient air.
16. A method for producing hydrogen with a plurality of production units according to claim 1, comprising positioning the center of mass of each production unit at its respective center of buoyancy during the production of the hydrogen.
17. The method according to claim 16, further comprising positioning the production units at a working height of up to approximately 8,000 m above sea level during the production of the hydrogen.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Examples of embodiments of this disclosure are explained in more detail with reference to the drawings, in which:
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DETAILED DESCRIPTION
[0043] The production unit 1 according to
[0044] In order to enable access to the sunlight intended as a regenerative energy source in a particularly reliable and low-fluctuation manner, the production unit 1 is intended and designed to be positioned at a particularly high altitude, preferably above the cloud ceiling. For this purpose, the production unit 1 is designed to be suitable for hovering operation. The ensemble provided for hydrogen production, comprising the electrolysis unit 4, the water storage unit 6, the photovoltaic unit 8 and the hydrogen storage unit 10 as essential components for this purpose, is arranged on a balloon envelope 12 forming a support structure, i.e. suitable platforms or support frames for the electrolysis unit 4, the water storage unit 6, the photovoltaic unit 8 and the hydrogen storage unit 10 are arranged on the balloon envelope 12. The balloon envelope 12 forms a buoyancy body 14 filled with a suitable buoyancy gas, for example helium. This basic construction, which is designed in the form of a bundle or packaging for the main components, allows the entire production unit 1 to float above the cloud ceiling during the production cycle. The production unit 1 is thus designed in the manner of a solar balloon.
[0045] Helium is preferably provided as the buoyancy gas; however, the hydrogen produced in the electrolysis unit 4 can also be used as a buoyancy agent if necessary.
[0046] Accordingly, the solar balloon formed by the production unit 1 fulfils the function of producing green hydrogen by means of electrolysis, fed by electricity from photovoltaics, and essentially corresponds to a buoyant body equipped with photovoltaics, electrolyzer, drive motors and tanks for water (H.sub.2O), hydrogen (H.sub.2) and oxygen (O.sub.2). Alternatively, the production unit 1 can also be designed to produce green ammonia; in this case, the green hydrogen generated in the electrolysis unit 4 is reacted with nitrogen extracted from the ambient air and synthesized into ammonia.
[0047] The buoyancy body 14 formed by the balloon envelope 12 serves, in addition to its actual function of providing the necessary buoyancy for hovering operation, as a structural base on or in which the other components are attached. The balloon envelope 12, which serves as the outer shell, is arranged on a lightweight support structure 16 with modular buoyancy gas containers 18. The lightweight support structure 16 also serves as a shaping element over which the outer skin or balloon envelope 12 is stretched. In the embodiment example shown in
[0048] In the embodiment example, the photovoltaic unit 8 intended for electricity production is composed of a large number of lightweight photovoltaic elements 20, photovoltaic components or solar modules from conventional production, which are mounted on a common support structure 22, which in the embodiment example is designed in the form of a spider web. In the embodiment examples shown in
[0049] However, the embodiment shown in
[0050] The technology module(s) 2 serves to accommodate the technically necessary components, and accordingly, depending on the individual system design, different numbers of technology modules 2 with possibly different equipment can be provided. The technology modules 2 are, as can be seen in the embodiment example according to
[0051] Viewed from above, the tanks 30 can be arranged within the technology module 2 alternating with other modules, for example the electrolysis unit 4, a control unit 32 or the like. This can be seen, for example, in the top view of the technology module 2 as shown in
[0052] Alternatively or additionally, suitably positionable, for example spindle-guided weights can also be provided, which can be suitably displaced in the buoyancy body 12 to balance the center of gravity.
[0053] The electrolysis unit 4 is housed in one of the technology modules 2. It is supplied with water from the water tanks forming the water reservoir 6, which are also housed in technology modules 2, and produces green hydrogen with regard to the supply of electricity from the photovoltaic unit 8. The water tanks in turn are filled by means of an associated water supply, which is represented either by water extraction machines (e.g. condensers) housed in the technical area or preferably by the water supply unit described below.
[0054] To maneuver and position the buoyant body 14, a number of motors, in the embodiment example electric motors 26 with propellers 28, are arranged on it. These are powered by fuel cells, battery units or electricity from photovoltaics. Alternatively, a suitably selected number of hydrogen-powered combustion engines could be provided instead. Finally, the solar balloon is also equipped with a suitably designed control system for independent, autonomous movement.
[0055] The products from the water electrolysis in the production unit 1, 1, hydrogen (H.sub.2) and oxygen (O.sub.2), can be transferred to the corresponding tanks via a system for high-pressure and/or liquid storage. For example, compression (e.g. 700 bar) or liquefaction can be provided upstream of for space-saving storage.
[0056] To further explain the mode of operation, a system 40 for producing hydrogen or ammonia with a plurality of production units 1 or 1 of the type described above is shown in
[0057] The tankers 46 and the terminals 48 are used to transport and transfer the hydrogen or ammonia produced in the production units 1, 1 to the respective H.sub.2 or NH.sub.3 networks. In contrast, the water supply units 44 are used to supply water to the production units 1, 1 so that sufficient basic material is kept available for hydrogen or ammonia production.
[0058] As shown schematically in
[0059] In a subsequent phase, in conjunction with the end of summer in the northern hemisphere, the production units 1, 1, possibly together with the other components, can be moved from their location in the area of the terrestrial north pole 50 to an alternative location in the area of the terrestrial south pole 52 in September of the respective calendar year, for example, where they carry out production during the winter half-year (in relation to the northern hemisphere). Thus, for example, production can be carried out continuously in the area of the south pole 52 in the period from October to March of each calendar year, as continuous solar radiation is available here during this time period. As the summer in the southern hemisphere comes to an end, for example in March, the production units 1, 1 can then be relocated back to their northern location in the area of the north pole 50 and the annual production cycle can begin again. The key dates for the respective position changes from the northern to the southern polar region and vice versa are preferably selected and, according to one aspect of the invention, according to the criterion that solar radiation should be available as completely as possible over the entire day away, so that a 7-day/week 24-hour den/day operation is possible. This can be achieved, taking into account the terrestrial conditions, by placing the production units 1, 1 at a working height above the cloud cover, in particular up to 8000 m, during the period from March 28 to September 14 of each calendar year in the area of the northern hemisphere. September of each calendar year in the area of the North Pole, with a maximum deviation from the North Pole of 1.8 on March 28 of a calendar year up to a maximum deviation from the North Pole of 23.5 on June 21 up to a maximum deviation from the North Pole of 1.8 on September 14, so that they are exposed to full-time solar radiation on the polar day. Similarly, this applies to a deviation from the South Pole of 1.8 on September 28 up to a deviation from the South Pole of 23.5 on December 21 up to a deviation from the South Pole of 1.8 on March 14 for stationing near the South Pole during the winter half-year (in relation to the northern hemi sphere).
[0060] In summary, the solar balloons 1, 1 thus produce water continuously over the North Pole from around April to August, preferably from March 28 to September 14, with the water supply units 44 continuously supplying the solar balloons 1, 1 with water. The tankers 46 fly the hydrogen continuously from the solar balloons 1, 1 to the terminals 48. In a variation without tankers 46, the solar balloons 1, 1 themselves fly the hydrogen or ammonia to the terminals every six months. In September, the solar balloons fly with the water supply units 44 from the North Pole 50 to the South Pole 52. At the South Pole 52, the solar balloons 1, 1 produce hydrogen or ammonia continuously from approximately October to February, preferably from September 28 to March 14. In March, the solar balloons 1, 1 fly with the water supply units 44 from the South Pole 52 back to the North Pole 50.
[0061] The production unit 1, 1is designed to operate at a working height above the cloud cover so that production operations can be maintained as continuously as possible. For this purpose, the production unit 1, 1is stationed at a working altitude of up to approximately 8000 m in the design example. The components, in particular the balloon envelope 12 and its load-bearing capacity, are dimensioned and designed accordingly. Among other things, it is taken into account that an air density of 0.542 kg/m.sup.3 is to be expected in the ambient air at the intended working height. With a spherical design of the balloon envelope, a nominal power of the electrolyzer (corresponding to the design power output of the photovoltaic system) of 1 MW, an operating weight of the photovoltaic system of 20 t, an operating weight of the electrolyzer of about 36 t and taking into account the required media supplies and stocks, a design volume of about 200,000 m.sup.3 is preferably provided for the balloon envelope at a flight altitude of about 8 km. More specifically, the following design parameters are preferably provided as examples for exemplary scenarios of a nominal output of the electrolysis unit of 1 MW or 4 MW:
1. Variant: Design 1 MW
TABLE-US-00001 Output (MW) 1 Shape balloon envelope 12 ball Flight altitude (km) 8 Air density at an altitude of 8 km (kg/m.sup.3) 0.542 Buoyant gas Helium/hydrogen Photovoltaic unit 8: Output (MW) 1 Weight at 1MW output (t) 20 Area at 1MW output (m.sup.2) 7000 Electrolyzer 4: Power input (MW) 1 Output H.sub.2 (kg/d) 450 Pressure H.sub.2 (bar) 30 Weight electrolyzer (t) 36 Size approx. 13.2 4.0 5.7 m Hydrogen storage 10: Variant pressure tank 700bar: Specific weight H.sub.2 at 700bar (kg/m.sup.3) 40 Daily volume with pressure tank storage (m.sup.3) 11.25 Hourly volume with pressure tank storage (m.sup.3) 0.47 Liquid storage variant: Specific weight H.sub.2 at liquefaction (kg/m.sup.3) 71 Daily volume with liquefaction (m.sup.3) 6.34 Hourly volume with liquefaction (m.sup.3) 0.26
[0062] In the variant intended for ammonia storage, dimensions and weights can be of a similar order of magnitude as for hydrogen, as the medium ammonia is comparatively heavier, but the tanks can be designed to be lighter in a similar ratio.
Characteristic and Design Data for Solar Balloon 1
Utilization Concept: Terminals in Australia (September-March) and Germany (March-September)
TABLE-US-00002 Flight speed solar balloon 1 (km/h) 60.00 Flight distance north-south pole (km) 20015.00 Flight duration (h) 333.58 Active production time per half-year (h) 4046.42 (calculated from 365*24 h/2 - flight duration) Half-yearly yield H.sub.2 per solar balloon (t) 75.87 Annual yield H.sub.2 per solar balloon (t): 151.74 (calculated from production time * production capacity) Airspeed H.sub.2 -tanker 46 (km/h) 100.00 Flight distance North Pole-Hamburg (km) 4052.00 Flight duration (h) 40.52 Flight distance South Pole-Melbourne (km) 5800.00 Flight duration (h) 58.00
With a coverage of one H.sub.2 tanker per solar balloon (1), the tank volume results from the longest flight duration*2+pick-up time at the terminal+loading time at the solar balloon (1) (=production time) multiplied by the hours volume of the H.sub.2 production
TABLE-US-00003 Estimated pick-up time at the terminal (h) 12.00 Estimated loading time on the solar balloon (h) 12.00 Production time (h): Longest flight time H.sub.2 -tanker*2 + acceptance time + 140.00 loading time Tank volume at production time at 700 bar (m.sup.3) 65.63 Tank volume at production time liquefaction (m.sup.3) 36.97 Weight H.sub.2 tank capacity, both solar balloon and H.sub.2 2.63 tanker (t) Weight electrolyzer (t) 36.00 Weight photovoltaic (t) 20.00 Buoyancy body estimate (t) 50.00 Weight solar balloon full tank (t) 108.63 Volume of buoyancy body at 8 km altitude 200,415.13 full tank (m.sub.3) Diameter of sphere at 8km altitude 72.61 with full tank (m)
Characteristics and Design Data for Hydrogen Tankers 46
TABLE-US-00004 Airspeed H.sub.2 -tanker (km/h) 100.00 Flight distance North Pole-Hamburg (km) 4052.00 Flight duration (h) 40.52 Flight distance South Pole-Melbourne (km) 5800.00 Flight duration (h) 58.00 Flight duration for one load/unload (h): Longest flight time*2 + pick-up time + loading time 140.00 Fuel bills see above Tank volume at production time at 700 bar (m.sup.3) 65.63 Tank volume at production time liquefaction (m.sup.3) 36.97 Weight H.sub.2 -tank capacity, both solar balloon and hydrogen tanker (t) 2.63 Weight of buoyancy body estimate (t) 5.00 Weight full H.sub.2 tanker (t) 7.63 Volume of buoyancy body at 8 km altitude with full tank (m.sup.3) 14,068.27
Characteristic and Design Data for Water Supply Unit 44
[0063] Must ascend 8 km from the ground to the solar balloon (1), extract and deliver water. With a production target of 450 kg H.sub.2/day, 4050 kg/day of water is required Assumption:
TABLE-US-00005 ascent + delivery + descent Duration (h) 24.00 Tank volume with 4050 kg water (m.sup.3) 4.04 Empty weight estimate buoyancy body + technology (t) 7.50 Weight of full water supply unit (t) 11.54 Volume of buoyancy body at 8 km altitude 21,287.55 with full tank (m.sup.3)
2. Variant: Design 4 MW
TABLE-US-00006 Output (MW) 4 Shape of balloon envelope 12 Cylinder Flight altitude (km) 8 Air density at an altitude of 8 km (kg/m.sup.3) 0.542 Buoyant gas Helium/hydrogen Photovoltaic unit 8: Output (MW) 4 Weight at 1MW output (t) 80 Area with 1MW output (m.sup.2) 28000 Electrolyzer 4: Power input (MW) 4 Output H.sub.2 (kg/d) 1,800 Pressure H.sub.2 (bar) 30 Weight electrolyzer (t) 144 Size 4x approx. 13.2 4.0 5.7 m Hydrogen storage 10: Variant pressure tank 700bar: Specific weight H.sub.2 at 700bar (kg/m.sup.3) 40 Daily volume with pressure tank storage (m.sup.3) 45 Hourly volume with pressure tank storage (m.sup.3) 1.88 Liquid storage variant: Specific weight H.sub.2 at liquefaction (kg/m.sup.3) 71 Daily volume with liquefaction (m.sup.3) 25.35 Hourly volume with liquefaction (m.sup.3) 1.06
In the variant intended for ammonia storage, dimensions and weights can be of a similar order of magnitude as for hydrogen, as the medium ammonia is comparatively heavier, but the tanks can be designed to be lighter in a similar ratio.
Characteristic and Design Data for Solar Balloon 1
Utilization Concept: Terminals in Australia (September-March) and Germany (March-September)
TABLE-US-00007 Flight speed solar balloon (1) (km/h) 60.00 Flight distance north-south pole (km) 20015.00 Flight duration (h) 333.58 Active production time per half-year (h) 4046.42 (calculated from 365*24 h/2 - flight duration) Half-yearly yield H2 per solar balloon (t) 303 Annual yield H.sub.2 per solar balloon (t): 607 (calculated from production time * production capacity) Airspeed H.sub.2 -tanker (km/h) 100.00 Flight distance North Pole-Hamburg (km) 4052.00 Flight duration (h) 40.52 Flight distance South Pole-Melbourne (km) 5800.00 Flight duration (h) 58.00
With a coverage of one H.sub.2 tanker per solar balloon (1), the tank volume results from the longest flight duration*2+pick-up time at the terminal+loading time at the solar balloon (1) (=production time) multiplied by the hours volume of H.sub.2 production
TABLE-US-00008 Estimated pick-up time at the terminal (h) 12.00 Estimated loading time on the solar balloon (h) 12.00 Production time (h): Longest flight time H.sub.2 -tanker*2 + acceptance time + 140.00 loading time Tank volume at production time at 700 bar (m.sup.3) 262.5 Tank volume at production time liquefaction (m.sup.3) 148 Weight H.sub.2 tank capacity, both solar balloon and H.sub.2 10.5 tanker (t) Weight electrolyzer (t) 144.00 Weight photovoltaic (t) 80.00 Buoyancy body estimate (t) 200.00 Weight solar balloon (t) 434.50 Volume of buoyancy chamber at 8 km altitude (m.sup.3) 801,660.52 Diameter of sphere at 8km altitude (m) 115.26
Characteristics and Design Data for Hydrogen Tankers 46
TABLE-US-00009 Airspeed H.sub.2 -tanker (km/h) 100.00 Flight distance North Pole-Hamburg (km) 4052.00 Flight duration (h) 40.52 Flight distance South Pole-Melbourne (km) 5800.00 Flight duration (h) 58.00 Flight duration for one load/unload (h): Longest flight time*2 + pick-up time + loading time 140.00 Fuel bills see above Tank volume at production time at 700 bar (m.sup.3) 262.50 Tank volume at production time liquefaction (m.sup.3) 147.89 Weight H.sub.2 -tank capacity, both solar balloon and hydrogen tanker (t) 10.5 Weight of buoyancy chamber and tanks Estimate (t) 113.00 Weight H.sub.2 -tanker (t) 123.50 Volume of buoyancy chamber at 8 km altitude (m.sup.3) 227,859.78
Characteristic and Design Data of Water Supply Unit 44
[0064] Must ascend 8 km from the ground to the solar balloon (1), extract and deliver water. With a production target of 450 kg H.sub.2/day, 4050 kg/day of water is required Assumption:
TABLE-US-00010 ascent+delivery+descent Duration (h) 24.00 Tank volume with 4050 kg water (m.sup.3) 16.15 Empty weight estimate buoyancy body + technology (t) 15 Weight of full water supply unit (t) 31.20 Volume of buoyancy body at 8 km altitude 57,564.58 with full tank (m.sup.3)
[0065] Of course, a large number of other parameter combinations are also conceivable for the design of the system 40, whereby the values specified above can be used as orientation values. In the preferred range for the design of the power of 1 MW to 4 MW, a weight of for example 106 to 424 tons and a buoyancy volume of the buoyancy body 14 of for example 200,000 m.sup.3 to 800,000 m.sup.3 can prove to be suitable. Hydrogen or Helium is preferably provided as the lifting gas, the preferred flight altitude is up to about 8000 m, and the shape of the lifting body can be spherical to cylindrical.
[0066] A partial sectional view of an embodiment of the water supply unit 44 is shown in
[0067] A side view of an embodiment example of the tanker 46 is shown in
[0068] Reliable, problem-free media transfer between the individual components is of particular importance for reliable operation of the system 40, as the hydrogen or ammonia produced in the production units 1, 1 must be transferred reliably and with as little loss as possible to the hydrogen/ammonia tankers 46 and from these to the respective terminals 48 after transportation. On the other hand, the water produced by the water supply units 44 must also be transferred to the production units 1, 1.
[0069] In order to make these transfer processes as reliable and low-loss as possible, the aforementioned components are equipped with a docking or connection system 74 at the relevant interfaces, which is considered to be independently inventive. This is designed to provide a reliable and stable detachable connection between two of the aforementioned components and to enable reliable media transfer between the components. To this end, the docking or connection system, as shown in section in
[0070] In
[0071] Of course, an alternative or additional connector pairing assigned to the ammonia medium can also be provided if required.
[0072] Alternatively or additionally, a coupling system 110 can also be provided for connecting or coupling several of the aforementioned components, as shown as an example in a sectional view in
[0073] As can be seen from the illustration in
[0074] The components of the system 40 are equipped with corresponding connecting elements 76, 78 and/or coupling systems 110 in an embodiment that is regarded as independently inventive, whereby all female connecting elements are designed to be compatible with all male connecting elements from, so that the components of the system 40 can be connected to one another as desired and in accordance with their purpose. In the design example shown, a distinction can be made between the up (=facing away from the earth and towards the sun) and down (=facing towards the earth) orientation due to the intended use of the components in floating operation. In order to enable system-wide compatibility of the components with each other, all components of the system 40 are equipped with a female connecting element 78 or outer ring 114 at their respective lower area and with a male connecting element 76 or outer ring 112 at their upper area. Of course, this could also be done the other way around.
LIST OF REFERENCE SYMBOLS
[0075] 1 Production unit [0076] 2 Technology module [0077] 4 Electrolysis unit [0078] 6 Water reservoir [0079] 8 Photovoltaic unit [0080] 10 Hydrogen storage [0081] 11 Synthesis unit [0082] 12 Balloon envelope [0083] 14 Buoyancy body [0084] 16 Lightweight support structure [0085] 18 Buoyant gas tank [0086] 19 Ring body [0087] 20 Photovoltaic element [0088] 22 Support structure [0089] 23 Ring modules [0090] 24 Line [0091] 26 Electric motor [0092] 28 Propeller [0093] 30 Water tank [0094] 40 System [0095] 42 Earth [0096] 44 Water supply unit [0097] 46 Hydrogen tanker [0098] 48 Hydrogen terminal [0099] 50 North Pole [0100] 52 South Pole [0101] 56 Base body [0102] 58 Photovoltaic area [0103] 60 Exit stamp [0104] 62 Heating pipe [0105] 64 Water tank [0106] 70 Screws [0107] 72 Electric motors [0108] 74 Docking system [0109] 76,78 Connecting element [0110] 80 Base plate [0111] 82,84 Collar [0112] 90-94 Connector plug [0113] 96-100 Connecting sleeve [0114] 110 Coupling system [0115] 112, 114 Outer ring [0116] 116 Shaft