Driverless transport device and driverless transport system for transporting objects, and method for operating a driverless transport device and a driverless transport system for transporting objects
12325613 ยท 2025-06-10
Assignee
Inventors
- Matthias HUBER (Gutmadingen, DE)
- Christof KLAIBER (Villingen-Schwenningen, DE)
- Carsten BELZ (Oberndorf, DE)
- Benedikt NAGEL (Brigachtal, DE)
Cpc classification
B66F9/0755
PERFORMING OPERATIONS; TRANSPORTING
B25J13/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J5/00
PERFORMING OPERATIONS; TRANSPORTING
B66F9/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a driverless transport device (10) for transporting objects (38), comprising a support structure (12) with an outer contour (14), a chassis (16) fastened to the support structure (12) having at least a first wheel (18) and a second wheel (20), wherein the first wheel (18) is rotatably mounted in the chassis (16) about a first axis of rotation (D1) and the second wheel (20) is rotatably mounted in the chassis (16) about a second axis of rotation (D2), a drive unit (22) with which the first wheel (18) and the second wheel (20) can be driven independently of each other, and an expanding unit (98) with at least one expanding arm (100), wherein expanding arms (100) are adjustable by means of an adjustment unit (106) between a first position, in which the expanding arms (100) are located within the outer contour (14), and a second position, in which the expanding arms (100) project at least partially beyond the outer contour (14). Furthermore, the invention relates to a driverless transport system (81), comprising a plurality of such driverless transport devices (10).
Claims
1. Driverless transport device (10) for transporting objects (38), comprising a support structure (12) with an outer contour (14), a chassis (16) fastened to the support structure (12) having at least a first wheel (18) and a second wheel (20), wherein the first wheel (18) is rotatably mounted in the chassis (16) about a first axis of rotation (D1) and the second wheel (20) is rotatably mounted in the chassis (16) about a second axis of rotation (D2), a drive unit (22), said drive unit (22) including a first drive motor (24) connected to the first wheel (18) and a second drive motor (26) connected to the second wheel (20), wherein the first and second drive motors (24) (26) are configured to be independently operable such that the first and second wheels (18) (20) can be driven independently of one another, and an expanding unit (98), wherein the expanding unit (98) comprises: a plurality of guide rails (102) extending radially outwardly from a center of the driverless transport device (10); a plurality of expanding arms (100), wherein each expanding arm (100) of the plurality of expanding arms (100) is slidably mounted to a respective guide rail (102) of the plurality of guide rails (102), wherein each expanding arm (100) of the plurality of expanding arms (100) is movable between a first position and a second position and each one expanding arm (100) in the second position thereof projects at least partially beyond the outer contour (14); a synchronization unit (110) including a connecting link disc (112), wherein the connecting link disc (112) is rotatable; and an adjustment unit (106), wherein the adjustment unit (106) includes a plurality of toggle lever units (108), wherein each toggle lever unit (108) of the plurality of toggle lever units (108) connects the connecting link disc (112) with a respective expanding arm (100) of the plurality of expanding arms (100), wherein each toggle lever unit (108) of the plurality of toggle lever units (108) includes: a first elongated member and a second elongated member, the first and second elongated members being pivotally coupled to one another, wherein the first elongated member of each toggle lever unit (108) is pivotally coupled to the connecting link disc (112), and the second elongated member of each toggle lever unit (108) is pivotally coupled to a respective one of the expanding arms (100), wherein a rotation of the connecting link disc (112) is configured to pivot the first and second elongated member of each toggle lever unit (108) relative to one another, and in turn, to move the plurality of expanding arms (100) between the first position thereof and the second position thereof; wherein the expanding unit (98) is implemented rotatable relative to the chassis.
2. Driverless transport device (10) according to claim 1, characterized in that the expanding unit (98) comprises a further drive unit (107) and a drive train (109) with which the further drive unit (107) interacts with the adjustment unit (106).
3. Driverless transport device (10) according to claim 2, characterized in that a decoupling unit (115) is arranged in the drive train (109), with which decoupling unit the further drive unit (107) can be separated from the adjustment unit (106).
4. Driverless transport device (10) according to claim 1, characterized in that the expanding unit (98) comprises a locking device (138), with which the adjustment unit (106) may, at least, be locked when each one of the expanding arms (100) is in the second position.
5. Driverless transport device (10) according to claim 1, characterized in that the expanding unit (98) comprises an angle sensor (121), wherein a rotational position of a first expanding arm (100) of the plurality of expanding arms (100) is determined with respect to the first axis of rotation (D1) and/or the second axis of rotation (D2) by using the angle sensor (121).
6. Driverless transport device (10) according to claim 1, characterized in that each guide rail (102) of the plurality of guide rails (102) extends from a respective groove in a support section (39).
7. Driverless transport device (10) according to claim 1, characterized in that each expanding arm (100) included in the plurality of expanding arms (100) has a radially outer end, and a support element (116) is connected to the radially outer end of each said expanding arm (100) of the plurality of expanding arms (100).
8. Driverless transport device (10) according to claim 1, characterized in that each expanding arm (100) included in the plurality of expanding arms (100) has a radially outer end, and a stop element (114) is connected to the radially outer end of each said expanding arm (100) of the plurality of expanding arms (110), wherein the stop element (114) of a first expanding arm (100) in the first position thereof rests against a stop element (114) of an adjacent second expanding arm (100) when the adjacent second expanding arm (100) is in the first position thereof, and/or wherein the stop element (114) of the first expanding arm (100) in the first position thereof rests against a stop surface of the support structure (12).
9. Driverless transport device (10) according to claim 1, characterized in that the driverless transport device (10) comprises a lifting device (32) interacting with the support structure (12) for raising and lowering at least one support section (39) of the lifting device (32), the at least one support section (39) configured to be in contact with the objects (38) for transporting the objects (38).
10. Driverless transport device (10) according to claim 9, characterized in that the outer contour (14) of the support structure (12) is substantially rotationally symmetrical about a rotational axis (R) in a top view, and the at least one support section (39) or the first and second wheels (18, 20) are arranged within the outer contour (14) or are flush with the outer contour (14) or each expanding arm (100) of the plurality of expanding arms (100) is arranged within the outer contour (14) when in the first position.
11. Driverless transport device (10) according to claim 1, characterized in that the transport device (10) comprises a storage device (70) for electrical energy which, in a top view, protrudes in sections beyond the outer contour (14) of the support structure (12), wherein the storage device (70) is movably fastened to the support structure (12).
12. Driverless transport system (81) comprising a plurality of driverless transport devices (10) according to claim 1, a control unit (94) for controlling or regulating the driverless transport devices (10), and a communication device (76) with which information can be exchanged between the control unit (94) and the driverless transport devices (10).
Description
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(21) The transport device 10.sub.1 has a support structure 12, which in the present embodiment example is formed by a housing 13, which comprises an outer contour 14. The outer contour 14 designates the outer surfaces and edges of the support structure 12 or of the housing 13. A chassis 16 is fastened to the support structure 12, in which chassis a first wheel 18 and a second wheel 20 are rotatably mounted about a first axis of rotation D1 and a second axis of rotation D2. In the illustrated embodiment example, the first axis of rotation D1 and the second axis of rotation D2 coincide so that a common axis of rotation D exists.
(22) The transport device 10.sub.1 further comprises a drive unit 22, which is also fastened to the support structure 12. In this case, the drive unit 22 comprises a first drive motor 24 and a second drive motor 26, wherein the first drive motor 24 is arranged adjacent to the first wheel 18 and the second drive motor 26 is arranged adjacent to the second wheel 20. The first drive motor 24 is connected to the first wheel 18 by a first transmission 28 and the second drive motor 26 is connected to the second wheel 20 by a second transmission 30, so that the rotational motion provided by the first drive motor 24 and the second drive motor 26 can be respectively transmitted directly to the first wheel 18 and the second wheel 20. The first drive motor 24 can be actuated independently of the second drive motor 26, so that the first wheel 18 and the second wheel 20 can also be driven in different directions and at different speeds, allowing the transport device 10.sub.1 to be rotated.
(23) Furthermore, the transport device 10.sub.1 comprises a lifting device 32, which is shown separately in
(24) Referring to
(25) Furthermore, according to a first embodiment example, a force measuring device 56.sub.1 is arranged in the plate housing 48, which is shown separately in
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(27) In both cases, it is possible to measure horizontally acting forces and vertically acting forces. In addition, tilting, rotating and sliding movements can be measured depending on how the force sensors 58 are mechanically mounted.
(28) In the first embodiment example of the force measuring device 56.sub.1, the force sensors 58 of the first group 60 serve to determine vertically acting forces. The force sensors 58 of the second group 62 are used to determine horizontally acting forces. Due to the division of the force sensors 58 into the first group 60 and the second group 62, the various load cases can more precisely be distinguished from one another than in the case with the second embodiment example of the force measuring device 56.sub.2. Since, in principle, the various load cases can be better described as the number of force sensors 58 increases, it is desirable to increase the number of force sensors 58. However, this increases the space requirement. The arrangement of the force sensors 58 of the first group 60 perpendicular to the force sensors 58 of the second group 62 on the one hand increases the accuracy with which the load cases can be described, and on the other hand keeps the space required for this within reasonable limits.
(29) The force sensors 58 interact with an evaluation unit 63 so that the forces acting on the support section 39 can be determined. In addition, the evaluation unit 63 can be used to determine how the forces are distributed over the support section 39. Due to the degrees of freedom provided by the mounting of the support section 39 in the lifting device 32, certain load cases that are to be determined, such as tilting, can be specified. In addition, the loads that can be determined depend on the arrangement of the force sensors 58 relative to the support section 39.
(30) The information relating to the magnitude and distribution of the forces acting on the support section 39 can be used in various ways, which will be discussed in more detail below. At this point, it should only be pointed out that overloading of the transport device 10.sub.1 can be prevented. If the force acting on the support section 39 exceeds a certain level, the lifting of the support section 39 can be interrupted, and an appropriate warning signal can be output by means of a signal generator 64 (see
(31) Referring to
(32) Furthermore, the transport device 10.sub.1 is equipped with a storage device 70 for electrical energy so that the respective components can be supplied with electrical energy.
(33) As can be seen, in particular, from
(34) It can be seen from
(35) To stabilize the transport device 10.sub.1 about the common axis of rotation D, one or more support wheels (not shown) may alternatively be used.
(36) In the illustrated embodiment example, the transport device 10.sub.1 is further equipped with a self-stabilizing device 74 (
(37) The transport device 10.sub.1 is furthermore equipped with a communication device 76 with which the transport device 10.sub.1 can exchange information with other communication partners, which will be discussed in more detail below.
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(39) In
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(41) The transport system 81 comprises a total of seven transport devices 10, which are described in
(42) The master 86 accompanies the slaves 88 until the pallet 40 has been transported to the desired location. Then, the lifting device 32 is accordingly activated so that the pallet 40 is placed back on the base. The slaves 88 then move out of the pallet 40 and can be used to transport another object. The seven transport devices 10 can be identical in construction. However, it is also possible to provide the master 86 with a particularly powerful master sensor unit 90 so that the environment can be sensed over a particularly large scale area.
(43) In the event that the transport devices 10 are of identical design, each of the transport devices 10 can be defined as a master 86 or as a slave 88. The transport devices 10 can therefore be used in different manners. As mentioned, the master 86 serves to sense the environment of the pallet 40 as extensively as possible. For this purpose, the sensor unit 66 requires an above-average amount of electrical energy. Due to the possibility of also using one of the other transport devices 10 as master 86, the storage device 70 of a transport device 10.sub.1 is prevented from being drained faster than those of the other transport devices 10. Furthermore, all transport devices 10 are loaded equally, which prevents one or more of the transport devices 10 from wearing out faster and requiring maintenance sooner than others. To transport the other object 38, another of the transport devices 10 can be used as a master 86.
(44) A fourth embodiment example of the transport device 10.sub.4 according to the proposal is shown by means of a side view in
(45) The transport device 10.sub.4 according to the fourth embodiment example comprises an expanding unit 98, which in the fourth embodiment example of the transport device 10.sub.4 comprises two expanding arms 100 that are adjustable between a first position and a second position by means of an adjustment unit 106. In
(46) For the purpose of moving the expanding arms 100 between the first and the second position, the expanding unit 98 comprises, in addition to the adjustment unit 106, a further drive unit 107, which are both described in more detail below, in particular with reference to
(47) As previously mentioned, the spindle 37 is mounted in a rotationally fixed manner in the support structure 12. In order to be able to move the support section 39 and consequently also the expanding unit 98 relative to the housing 13, a corresponding bearing unit 119 is provided. An angle sensor 121 is provided to determine the rotational position of the expanding unit 98, for example with respect to the first axis of rotation D1 and/or the second axis of rotation D2.
(48) A decoupling unit 115 is arranged in the drive train 109, with which the drive train 109 can be selectively opened and closed. The decoupling unit 115 has the following purpose: The expanding arms 100 serve to brace the transport device 10.sub.4 in the second position with the object 38 to be transported, in particular with a pallet 40 (see
(49) The decoupling unit 115 comprises a cam disk 117, which is shown separately in
(50) If, for example, the expanding arms 100 are moved from the second position to the first position and the further drive unit 107 is further rotated in that direction after reaching the first position, this causes the support section 39 to rotate. In this way, the expanding unit 98 and consequently the expanding arms 100 can be brought into any rotational position relative to the support structure 12 or the housing 13. The rotational position can be determined with the angle sensor 121. In a similar manner, this applies when the expanding arms have reached the second position.
(51) In
(52) The expanding unit 98 comprises a total of six expanding arms 100, which are in a first position in
(53) The guide rails 102 extend radially outward from the center of the transport device 10.sub.4 so that the expanding arms 100 can also move in a radial direction, as can also be seen from a comparison of
(54) The expanding unit 98 includes a locking device 138 with which the adjustment unit 106 can then be locked at least when the expanding arms 100 are in the second position. In the fifth embodiment example of the transport device, the locking device 138 is implemented in the following manner: The connecting link disc 112 interacts with the toggle lever units 108 in such a way that the two legs of the toggle lever units 108 are moved beyond an angle of 180 in the second position, and consequently are overcompressed and rest against a stop 140 in the second position. In so doing, this locks the expanding arms 100 in the second position without the need to apply a locking force. In so doing, it is possible to keep the expanding arms 100 in the second position even when the drive train 109 is open. In this respect, the locking device 138 is largely formed by the adjustment unit 106 itself, so that no additional elements need to be provided for this purpose. Alternatively, however, the locking device 138 may comprise one or more movable bolts or the like with which the adjustment unit 138 can be locked.
(55) In addition, there is respectively one stop element 114 that is connected to each radially outer end of the expanding arms 100. As can, in particular, be seen from
(56) A support element 116 is movably fastened to each of the stop elements 114, wherein the support elements 116 are pre-tensioned by means of a spring 118.
(57) As shown, in particular, in
(58) The lifting device is first activated once the transport device 10.sub.4, 10.sub.5 has reached the desired position within the cavity, which lifting device raises the pallet 40. The expanding unit 98 is then activated, so that the expanding arms 100 are moved from the first position to the second position. In so doing, the support elements 116 come into contact with the side walls of the cavity of the pallet 40, whereby the transport device 10.sub.4, 10.sub.5 is frictionally connected to the pallet 40. In this process, the springs 118 are compressed so that impact-type loads are avoided. Furthermore, the support elements 116 can be floatingly mounted so that manufacturing deviations can be compensated for together with the springs 118. As a result, the transport device 10.sub.4, 10.sub.5 is aligned in a defined manner with respect to the pallet 40. As a consequence, the pallet 40 can no longer shift relative to the transport device 10.sub.4, 10.sub.5. The pallet 40 can now be moved to the desired destination location by means of the transport device 10.sub.5.
(59) As mentioned, the transport device 10.sub.5 according to the fifth embodiment example differs, in particular, in the number of expanding arms 100 from the transport device 10.sub.4 according to the fourth embodiment example. Due to the larger number of expanding arms 100, the use of the angle sensor 121 can be dispensed with since the expanding unit 98 can align itself in such a way that the expanding arms 100 run largely parallel to the surface of the object 38 with which the transport device 10.sub.4 is to be braced.
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(61) The control unit 94 may, for example, define tasks to be performed by the transport devices 10, which may comprise, for example, transporting the various objects 38 from one location to the destination location. As mentioned, the transport devices 10 are located within a workshop 92. The control unit 94 may be located outside the workshop 92, however, it may also be located within the workshop 92. The communication device 76 uses a wireless network for the exchange of information, for example a WLAN or Bluetooth network. However, depending on the configuration and size of the objects, it is not always guaranteed that the WLAN is available to a sufficient extent within the entire workshop 92. However, the functionality of the transport system depends on a sufficiently available WLAN. To stabilize the WLAN, some or all of the transport devices 10 may be operated in the manner of a repeater or relay station to ensure that the WLAN is available even in the corners of the workshop 92 or behind or under the objects. As described in connection with
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(63) As mentioned, the transport devices 10 each comprise a signal generator 64 (see
(64) Moreover, it can be seen from
REFERENCE LIST
(65) 10 Transport device 10.sub.1-10.sub.5 Transport device 12 Support structure 13 Housing 14 Outer contour 16 Chassis 18 First wheel 20 Second wheel 22 Drive unit 24 First drive motor 26 Second drive motor 28 First transmission 30 Second transmission 32 Lifting device 34 Spindle nut 36 Third drive motor 37 Spindle 38 Object 39 Support section 40 Pallet 42 Plate 44 Nop mat 46 Clamping sleeve 48 Plate housing 50 O-Ring 52 Axial roller bearing 54 Rubber ring 56 Force measuring device 58 Force sensors 60 First group 62 Second group 63 Evaluation unit 64 Signal generator 66 Sensor unit 67 Camera 68 Sensor section 69 Ultrasonic sensor 70 Storage device 71 Laser-based sensor 72 Bristle section 72 Self-stabilizing device 76 Communication device 78 Carrying handle 80 Groove 81 Transport system 82 Crosspiece 84 Slat 86 Master 88 Slave 90 Master sensor unit 92 Workshop 94 Control unit 96 Loading surface 98 Expanding unit 100 Expanding arm 102 Guide rail 104 Circular vector element 106 Adjustment unit 107 Further drive unit 108 Toggle lever unit 109 Drive train 110 Synchronization unit 111 First cogwheel 112 Connecting link disc 113 Second cogwheel 114 Stop element 115 Decoupling unit 116 Support element 117 Cam disk 118 Spring 119 Bearing unit 120 Groove 121 Angle sensor 122 Pin 124 Output shaft 126 Coupling element 128 First end face 130 Second end face 132 First spur gear 134 Second spur gear 136 Return spring 138 Locking device 140 Stop AP Flat outer surface AW Curved outer surface D Common axis of rotation D1 First axis of rotation D2 Second axis of rotation R Rotational axis