Electronic switch having an in-line power supply
RE049537 · 2023-05-30
Assignee
Inventors
- Donald F. Hausman, JR. (New Tripoli, PA, US)
- Miguel Aguado Perez (London, GB)
- Christopher J. Salvestrini (Allentown, PA, US)
- Bingrui Yang (Mountain View, CA, US)
Cpc classification
H02M1/0006
ELECTRICITY
Y02B20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H03K17/79
ELECTRICITY
H05B47/11
ELECTRICITY
H05B47/115
ELECTRICITY
H02J7/00
ELECTRICITY
International classification
H02J7/00
ELECTRICITY
H02J7/16
ELECTRICITY
H03K17/79
ELECTRICITY
H05B39/08
ELECTRICITY
Abstract
A two-wire smart load control device, such as an electronic switch, for controlling the power delivered from a power source to an electrical load comprises a relay for conducting a load current through the load and an in-line power supply coupled in series with the relay for generating a supply voltage across a capacitor when the relay is conductive. The power supply controls when the capacitor charges asynchronously with respect to the frequency of the source. The capacitor conducts the load current for at least a portion of a line cycle of the source when the relay is conductive. The load control device also comprises a bidirectional semiconductor switch, which is controlled to minimize the inrush current conducted through the relay. The bidirectional semiconductor switch is rendered conductive in response to an over-current condition in the capacitor of the power supply, and the relay is rendered non-conductive in response to an over-temperature condition in the power supply.
Claims
1. A two-wire electronic switch for controlling .[.the.]. power delivered from an AC power source to an electrical load, the electronic switch comprising: a latching relay adapted to he coupled in series electrical connection between the source and the load, the latching relay arranged to conduct a load current through the load when the relay is conductive; a controller configured to control the relay to be conductive and non-conductive to turn the load on and off, respectively; an output capacitor arranged to develop a DC supply voltage for powering the controller; and an in-line power supply coupled in series electrical connection with the relay, the in-line power supply further coupled to the output capacitor for generating the DC supply voltage across the output capacitor when the relay is conductive, the power supply configured to conduct the load current through the output capacitor for at least a portion of a line cycle of the AC power source when the relay is conductive; wherein the relay is rendered non-conductive in response to an over-temperature condition in the electronic switch.
2. The .Iadd.two-wire .Iaddend.electronic switch of claim 1, wherein the power supply comprises a bidirectional semiconductor switch coupled in series with the relay and in parallel with the output capacitor, the power supply configured to render the bidirectional semiconductor switch non-conductive to charge the output capacitor when the relay is conductive.
3. The .Iadd.two-wire .Iaddend.electronic switch of claim 2, wherein the controller is configured to provide a relay-set control signal to a SET coil of the relay to render the relay conductive, and a relay-reset control signal to a RESET coil of the relay to render the relay non-conductive, the power supply further comprising a thermistor responsive to a temperature of the power supply, the thermistor electrically coupled to the RESET coil of the relay for rendering the relay non-conductive in response to an over-temperature condition in the power supply.
4. The .Iadd.two-wire .Iaddend.electronic switch of claim 3, wherein the thermistor comprises a PTC thermistor thermally coupled to the bidirectional semiconductor switch of the power supply.
5. The .Iadd.two-wire .Iaddend.electronic switch of claim 4, wherein the PTC thermistor is coupled in series electrical connection with the output capacitor of the power supply, and .[.the.]. .Iadd.a .Iaddend.the voltage across the series combination of the output capacitor and the PTC thermistor is electrically coupled to the RESET coil of the relay, the controller configured to control the relay-reset control signal to render the relay non-conductive in absence of the over-temperature condition in the power supply; and wherein the voltage across the series combination of the output capacitor and the PTC thermistor increases during the over-temperature condition in the power supply, and the relay is rendered non-conductive independent of .[.the.]. .Iadd.a .Iaddend.magnitude of the relay-reset control signal.
6. The .Iadd.two-wire .Iaddend.electronic switch of claim 2, wherein the power supply further comprises a control circuit coupled to .[.the.]. .Iadd.a .Iaddend.bidirectional semiconductor switch for rendering the bidirectional semiconductor switch conductive and non-conductive, the control circuit responsive to .[.the.]. .Iadd.a .Iaddend.magnitude of the DC supply voltage to render the bidirectional semiconductor switch conductive when the magnitude of the DC supply voltage reaches a maximum DC supply voltage threshold.
7. The .Iadd.two-wire .Iaddend.electronic switch of claim 6, wherein the control circuit of the power supply is configured to render the bidirectional semiconductor switch non-conductive when the magnitude of the DC supply voltage drops to a minimum DC supply voltage threshold.
8. The .Iadd.two-wire .Iaddend.electronic switch of claim 2, further comprising: an off-state power supply coupled in parallel with the series combination of the relay and the in-line power supply, the off-state power supply coupled to the output capacitor for controlling when the output capacitor charges to generate the DC supply voltage across the output capacitor when the relay is non-conductive.
9. The .Iadd.two-wire .Iaddend.electronic switch of claim 8, further comprising: a communication circuit configured to receive digital messages; wherein the controller is configured to turn the load on and off in response to the digital messages received via the communication circuit.
10. The .Iadd.two-wire .Iaddend.electronic switch of claim 1, wherein the bidirectional semiconductor switch of the power supply comprises two FETS in anti-series connection.
11. The .Iadd.two-wire .Iaddend.electronic switch of claim 1, further comprising: a triac coupled in parallel with the series combination of the relay and the power supply, the controller configured to turn on the load by first rendering the triac conductive and then rendering the relay conductive, the controller configured to turn off the load by first rendering the relay non-conductive and then rendering the triac non-conductive; wherein the triac is rendered conductive in response to an over-current condition in the output capacitor of the power supply.
12. A two-wire electronic switch for controlling .[.the.]. power delivered from an AC power source to an electrical load, the electronic switch comprising: a latching relay adapted to be coupled in series electrical connection between the source and the load for turning the load on and off; a first bidirectional semiconductor switch coupled in parallel electrical connection with the relay, the first bidirectional semiconductor switch comprising a control input; a controller configured to turn on the load by first rendering the first bidirectional semiconductor switch conductive and then rendering the relay conductive, the controller configured to turn off the load by first rendering the relay non-conductive and then rendering the first bidirectional semiconductor switch non-conductive; an output capacitor arranged to develop a DC supply voltage for powering the controller; and an in-line power supply coupled in series electrical connection with the relay, the first bidirectional semiconductor switch being electrically connected in parallel with the series combination of the relay and the power supply, the in-line power supply being coupled to the output capacitor for generating the DC supply voltage across the output capacitor when the relay is conductive, the power supply being configured to conduct the load current through the output capacitor for at least a portion of a line cycle of the AC power source when the relay is conductive; wherein the first bidirectional semiconductor switch is rendered conductive in response to an over-current condition in the output capacitor of the power supply.
13. The .Iadd.two-wire .Iaddend.electronic switch of claim 12, wherein the power supply comprises a second bidirectional semiconductor switch electrically connected in series with the relay and in parallel with the output capacitor, the power supply being configured to render the second bidirectional semiconductor switch non-conductive to charge the output capacitor when the relay is conductive.
14. The .Iadd.two-wire .Iaddend.electronic switch of claim 13, further comprising: a drive circuit coupled between the controller and the control input of the first bidirectional semiconductor switch, the drive circuit being configured to render the first bidirectional semiconductor switch conductive in response to a control signal provided by the controller.
15. The .Iadd.two-wire .Iaddend.electronic switch of claim 14, wherein the power supply comprises a resistor coupled in series with the output capacitor, the resistor being coupled to the drive circuit, the drive circuit being configured to render the first bidirectional semiconductor switch conductive in response to .[.the.]. .Iadd.a .Iaddend.current through the resistor exceeding a predetermined current threshold.
16. The .Iadd.two-wire .Iaddend.electronic switch of claim 14, wherein the first bidirectional semiconductor switch comprises a triac.
17. The .Iadd.two-wire .Iaddend.electronic switch of claim 13, wherein the latching relay is coupled to the power supply, and the relay is rendered non-conductive in response to an over-temperature condition in the power supply.
18. The .Iadd.two-wire .Iaddend.electronic switch of claim 17, wherein the controller is configured to provide a relay-set control signal to a SET coil of the relay for rendering the relay conductive, and a relay-reset control signal to a RESET coil of the relay for rendering the relay non-conductive, the power supply further comprising a PTC thermistor thermally coupled to the second bidirectional semiconductor switch of the power supply, the PTC thermistor being coupled in series electrical connection with the output capacitor of the power supply, .[.the.]. .Iadd.a .Iaddend.voltage across the series combination of the output capacitor and the PTC thermistor .Iadd.being .Iaddend.electrically .[.being.]. coupled to the RESET coil of the relay, the controller being configured to control the relay-reset control signal to render the relay non-conductive in absence of the over-temperature condition in the power supply; and wherein the voltage across the series combination of the output capacitor and the PTC thermistor increases during the over-temperature condition in the power supply, and the relay is rendered non-conductive independent of .[.the.]. .Iadd.a .Iaddend.magnitude of the relay-reset control signal.
19. The .Iadd.two-wire .Iaddend.electronic switch of claim 13, wherein the power supply further comprises a control circuit coupled to the second bidirectional semiconductor switch for rendering the second bidirectional semiconductor switch conductive and non-conductive, the control circuit being responsive to .[.the.]. .Iadd.a .Iaddend.magnitude of the DC supply voltage to render the second bidirectional semiconductor switch conductive when the magnitude of the DC supply voltage reaches a maximum DC supply voltage threshold.
20. The .Iadd.two-wire .Iaddend.electronic switch of claim 19, wherein the control circuit of the power supply is configured to render the second bidirectional semiconductor switch non-conductive when the magnitude of the DC supply voltage drops to a minimum DC supply voltage threshold.
21. A two-wire electronic switch for controlling .[.the.]. power delivered from an AC power source to an electrical load, the electronic switch comprising: a latching relay adapted to be coupled in series electrical connection between the source and the load for turning the load on and off; a first bidirectional semiconductor switch coupled in parallel electrical connection with the relay, the first bidirectional semiconductor switch comprising a control input; a controller configured to turn on the load by first rendering the first bidirectional semiconductor switch conductive and then rendering the relay conductive, the controller configured to turn off the load by first rendering the relay non-conductive and then rendering the first bidirectional semiconductor switch non-conductive; an output capacitor arranged to develop a DC supply voltage for powering the controller; and an in-line power supply coupled in series electrical connection with the relay, the first bidirectional semiconductor switch being electrically connected in parallel with the series combination of the relay and the power supply, the in-line power supply being coupled to the output capacitor for generating the DC supply voltage across the output capacitor when the relay is conductive, the power supply comprising a second bidirectional semiconductor switch electrically connected in series with the relay and in parallel with the output capacitor, the power supply being configured to render the second bidirectional semiconductor switch non-conductive to charge the output capacitor when the relay is conductive; wherein the first bidirectional semiconductor switch is rendered conductive in response to an over-current condition in the output capacitor of the power supply, and the relay is rendered non-conductive in response to an over-temperature condition in the power supply.
.Iadd.22. The two-wire electronic switch of claim 21, wherein the in-line power supply further comprises a thermistor responsive to a temperature of the in-line power supply, and wherein the thermistor is electrically coupled to the latching relay to render the latching relay non-conductive in response to an over-temperature condition in the in-line power supply..Iaddend.
.Iadd.23. The two-wire electronic switch of claim 22, wherein the thermistor is coupled in series electrical connection with the output capacitor, and a voltage across the series combination of the output capacitor and the thermistor is electrically coupled to the latching relay..Iaddend.
.Iadd.24. The two-wire electronic switch of claim 21, wherein the in-line power supply further comprises a control circuit coupled to the second bidirectional semiconductor switch for rendering the second bidirectional semiconductor switch conductive and non-conductive, the control circuit responsive to a magnitude of the DC supply voltage to render the second bidirectional semiconductor switch conductive when the magnitude of the DC supply voltage reaches a first DC supply voltage threshold..Iaddend.
.Iadd.25. The two-wire electronic switch of claim 24, wherein the control circuit of the in-line power supply is further configured to render the second bidirectional semiconductor switch non-conductive when the magnitude of the DC supply voltage reaches a second DC supply voltage threshold..Iaddend.
.Iadd.26. The two-wire electronic switch of claim 21, further comprising: a communication circuit configured to receive messages; wherein the controller is further configured to turn the electrical load on and off in response to the messages received via the communication circuit..Iaddend.
.Iadd.27. A load control device for controlling power delivered from an AC power source to an electrical load, the load control device comprising: a controllably conductive device adapted to be coupled in electrical connection between the AC power source and the electrical load, the controllably conductive device arranged to conduct a load current through the electrical load when the controllably conductive device is conductive; a controller configured to control the controllably conductive device to be conductive and non-conductive to conduct and not conduct, respectively, the load current through the electrical load; a capacitor arranged to develop a DC supply voltage for powering the controller; and a power supply coupled in electrical connection with the controllably conductive device, the power supply further coupled to the capacitor for generating the DC supply voltage across the capacitor when the controllably conductive device is conductive, the power supply configured to conduct the load current through the capacitor for at least a portion of a line cycle of the AC power source when the controllably conductive device is conductive; wherein the controllably conductive device is rendered non-conductive in response to an over-temperature condition in the load control device..Iaddend.
.Iadd.28. The load control device of claim 22, wherein the power supply comprises a bidirectional semiconductor switch coupled in series with the controllably conductive device and in parallel with the capacitor, the power supply configured to render the bidirectional semiconductor switch non-conductive to charge the capacitor when the controllably conductive device is conductive..Iaddend.
.Iadd.29. The load control device of claim 23, wherein the power supply further comprises a thermistor responsive to a temperature of the power supply, and wherein the thermistor is electrically coupled to the controllably conductive device to render the controllably conductive device non-conductive in response to an over-temperature condition in the power supply..Iaddend.
.Iadd.30. The load control device of claim 24, wherein the thermistor is coupled in series electrical connection with the capacitor, and a voltage across the series combination of the capacitor and the thermistor is electrically coupled to the controllably conductive device..Iaddend.
.Iadd.31. The load control device of claim 28, wherein the power supply further comprises a control circuit coupled to the bidirectional semiconductor switch for rendering the bidirectional semiconductor switch conductive and non-conductive, the control circuit responsive to a magnitude of the DC supply voltage to render the bidirectional semiconductor switch conductive when the magnitude of the DC supply voltage reaches a first DC supply voltage threshold..Iaddend.
.Iadd.32. The load control device of claim 31, wherein the control circuit of the power supply is further configured to render the bidirectional semiconductor switch non-conductive when the magnitude of the DC supply voltage reaches a second DC supply voltage threshold..Iaddend.
.Iadd.33. The load control device of claim 27, further comprising: a communication circuit configured to receive messages; wherein the controller is further configured to turn the electrical load on and off in response to the messages received via the communication circuit..Iaddend.
.Iadd.34. The load control device of claim 27, further comprising: a bidirectional semiconductor switch coupled in parallel with a series combination of the controllably conductive device and the power supply, the controller further configured to turn on the electrical load by first rendering the bidirectional semiconductor switch conductive and then rendering the controllably conductive device conductive, the controller further configured to turn off the electrical load by first rendering the controllably conductive device non-conductive and then rendering the bidirectional semiconductor switch non-conductive..Iaddend.
.Iadd.35. The load control device of claim 34, wherein the bidirectional semiconductor switch is rendered conductive in response to an over-current condition..Iaddend.
.Iadd.36. The load control device of claim 34, wherein the bidirectional semiconductor switch comprises a first bidirectional semiconductor switch; and wherein the power supply comprises a second bidirectional semiconductor switch coupled in series with the controllably conductive device and in parallel with the capacitor, the power supply configured to render the second bidirectional semiconductor switch non-conductive to charge the capacitor when the controllably conductive device is conductive..Iaddend.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described in greater detail in the following detailed description with reference to the drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(13) The foregoing summary, as well as the following detailed description of the preferred embodiments, is better understood when read in conjunction with the appended drawings. For the purposes of illustrating the invention, there is shown in the drawings an embodiment that is presently preferred, in which like numerals represent similar parts throughout the several views of the drawings, it being understood, however, that the invention is not limited to the specific methods and instrumentalities disclosed.
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(15) The electronic switch 110 comprises a hot terminal H and a switched hot terminal SH and is adapted to be coupled in series electrical connection between an AC power source 102 (e.g., 120 V.sub.AC@60 Hz or 240 V.sub.AC@50 Hz) and a lighting load 104 for controlling the power delivered to the lighting load. The electronic switch 110 generates a switched hot voltage V.sub.SH at the switched hot terminal SH. The electronic switch 110 comprises a control actuator 112 (i.e., a control button) for toggling (i.e., turning off and on) the lighting load 104, and a visual indicator 114 for providing feedback of whether the lighting load is on or off. The electronic switch 110 is also operable to turn the lighting load 104 off in response to digital messages received from the keypad 120 and the occupancy sensors 130 via RF signals 106.
(16) The keypad 120 is coupled to the hot and neutral connections of the AC power source 102 via a hot terminal H′ and a neutral terminal N, respectively. The keypad 120 comprises an on button 122 and an off button 124 for turning the lighting load 104 on and off, respectively. The keypad 120 is operable to transmit a digital message including an “on” command to the electronic switch 110 in response to an actuation of the on button 122, and to transmit a digital message including an “off” command to the electronic switch in response to an actuation of the off button 124. The keypad 120 further comprises visual indicators 126 provided on the button 122, 124 for providing feedback of whether the lighting load 104 is on or off.
(17) The occupancy sensors 130 are removably mountable to a ceiling or a wall, for example, in the vicinity of (i.e., a space around) the lighting load 104 controlled by the electronic switch 110. The occupancy sensors 130 are operable to detect the presence of an occupant in the space (i.e., an occupancy condition) and the absence of the occupancy (i.e., a vacancy condition) in the vicinity of the lighting load 104. The occupancy sensors 130 may be spaced apart to detect occupancy conditions in different areas of the vicinity of the lighting load 104. The occupancy sensors 130 and the electronic switch 110 operate to turn on the lighting load when one of the occupancy sensors detects that an occupant has entered the space (i.e., at least one sensor detects an occupancy condition) and then to turn off the lighting load when both occupancy sensors detect that the user has left the space (i.e., both sensors detect vacancy conditions).
(18) Alternatively, the occupancy sensors 130 could be implemented as vacancy sensors. A vacancy sensor only operates to turn off the lighting load 104 when the vacancy sensor detects a vacancy in the space. Therefore, when using vacancy sensors, the lighting load 104 must be turned on manually (e.g., in response to a manual actuation of the control actuator 112). Examples of wireless battery-powered occupancy sensors are described in greater detail in U.S. patent application Ser. No. 12/203,500, filed Sep. 3, 2008, entitled BATTERY-POWERED OCCUPANCY SENSOR, the entire disclosure of which is hereby incorporated by reference.
(19) The occupancy sensors 130 each include an internal detector (not shown), e.g., a pyroelectric infrared (PIR) detector. The internal detector is housed in an enclosure 132, which has a lens 134 for directing infrared energy from an occupant in the space to the internal detector for sensing the occupancy condition in the space. The occupancy sensors 130 are operable to process the output of the internal detector to determine whether an occupancy condition or a vacancy condition is presently occurring in the space, for example, by comparing the output of the PIR detector to a predetermined occupancy voltage threshold. Alternatively, the internal detector could comprise an ultrasonic detector, a microwave detector, or any combination of PIR detectors, ultrasonic detectors, and microwave detectors. The occupancy sensors 130 each operate in an “occupied” state or a “vacant” state in response to the detections of occupancy or vacancy conditions, respectively, in the space. If one of the occupancy sensors 130 is in the vacant state and the occupancy sensor determines that the space is occupied, the occupancy sensor changes to the occupied state. Similarly, the occupancy sensor 130 changes to the vacant state, if the occupancy sensor is in the occupied state and the occupancy sensor determines that the space is unoccupied.
(20) During a setup procedure of the RF lighting control system 100, the electronic switch 110 and the keypad 120 may be assigned to (i.e., associated with) the occupancy sensors 130. The setup and configuration of a lighting control system including occupancy sensors is described in greater detail in U.S. patent application Ser. No. 12/371,027, filed Feb. 13, 2009, entitled METHOD AND APPARATUS FOR CONFIGURING A WIRELESS SENSOR, the entire disclosure of which is hereby incorporated by reference.
(21) The occupancy sensors 130 transmit digital messages wirelessly via the RF signals 106 in response to the present state of the occupancy sensors (i.e., whether an occupancy condition or a vacancy condition has been detected). The electronic switch 110 turns the lighting load 104 on and off in response to the digital messages received via the RF signals 106. A digital message transmitted by the remote occupancy sensors 130 may include a command and identifying information, for example, a serial number associated with the transmitting occupancy sensor. The electronic switch 110 is responsive to messages containing the serial numbers of the remote occupancy sensors 130 to which the electronic switch is assigned. The operation of the RF lighting control system 100 is described in greater detail in U.S. patent application Ser. No. 12/203,518, filed Sep. 3, 2008, entitled RADIO-FREQUENCY LIGHTING CONTROL SYSTEM WITH OCCUPANCY SENSING, the entire disclosure of which is hereby incorporated by reference.
(22) The commands included in the digital messages transmitted by the occupancy sensors 130 may comprise an occupied command (e.g., an occupied-take-action command or an occupied-no-action command) or a vacant command. When the lighting load 104 is off, the electronic switch 110 is operable to turn on the lighting load in response to receiving a first occupied-take-action command from any one of the occupancy sensors 130. The electronic switch 110 is operable to turn off the lighting load 104 in response to the last vacant command received from those occupancy sensors 130 from which the occupancy sensor received either occupied-take-action or occupied-no-action commands. For example, if the occupancy sensors 130 both transmit occupied-take-action commands to the electronic switch 110, the electronic switch will not turn off the lighting load 104 until subsequent vacant commands are received from both of the occupancy sensors.
(23) Each occupancy sensor 130 also comprises an internal ambient light detector (not shown), e.g., a photocell, for detecting the level of ambient light around the occupancy sensor. The occupancy sensor 130 measures the ambient light level when an occupancy condition is first detected and compares the ambient light level to a predetermined ambient light level threshold. lf the measured ambient light level is less than the predetermined level when an occupancy condition is first detected by one of the occupancy sensors 130, the occupancy sensor transmits the occupied-take-action command to the electronic switch 110. On the other hand, if the measured ambient light level is greater than the predetermined level when an occupancy condition is first detected, the occupancy sensor 130 transmits the occupied-no-action command to the electronic switch 110. Accordingly, the electronic switch 110 does not turn on the lighting load 104 if the ambient light level in the space is sufficient.
(24) The occupancy sensors 130 are each characterized by a predetermined occupancy sensor timeout period T.sub.TIMEOUT, which provides some delay in the adjustment of the state of the occupancy sensor, specifically, in the transition from the occupied state to the vacant state. The predetermined timeout period T.sub.TIMEOUT denotes the time between the last detected occupancy condition and the transition of the occupancy sensor 130 from the occupied state to the vacant state. The predetermined occupancy sensor timeout period T.sub.TIMEOUT may be user-selectable, for example, ranging from approximately five to thirty minutes. Each occupancy sensor 130 will not transmit a vacant command until the occupancy sensor timeout period T.sub.TIMEOUT has expired. Each occupancy sensor 130 maintains an occupancy timer to keep track of the time that has expired since the last detected occupancy condition. The occupancy sensors 130 periodically restart the occupancy timers in response to detecting a continued occupancy condition. Accordingly, the occupancy sensors 130 do not change to the vacant state, and the lighting load 104 is not turned off, in response to brief periods of a lack of movement of the occupant in the space. If the occupancy sensor 130 fails to continue detecting the occupancy conditions, the occupancy sensor uses the occupancy timer to wait for the length of the occupancy sensor timeout period T.sub.TIMEOUT, after which the occupancy sensor changes to the vacant state and transmits a vacant command to the electronic switch 110.
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(26) The relay 210 and the bidirectional semiconductor switch 212 are independently controlled by a controller 214. For example, the controller 214 may be a microcontroller, but may alternatively be any suitable processing device, such as a programmable logic device (PLD), a microprocessor, an application specific integrated circuit (ASIC), or a field-programmable gate array (FPGA). The controller 214 is coupled to SET and RESET terminals (e.g., SET and RESET coils) of the relay 210 for causing the relay to become conductive and non-conductive, respectively. Specifically, the controller 214 generates a relay-set control signal V.sub.RLY-SET for driving the SET coil and a relay-reset control signal V.sub.RLY-RESET for driving the RESET coil. The controller 214 also provides a BSS-drive control signal V.sub.BSS-DRIVE to the a control input of the bidirectional semiconductor switch 212 via a gate drive circuit 216 for rendering the bidirectional semiconductor switch conductive.
(27) The electronic switch 110 comprises two power supplies: an on-state (in-line) power supply 220 and an off-state power supply 222. Both power supplies 220, 222 operate to generate a DC supply voltage V.sub.CC (e.g., having an average magnitude of approximately five volts) across an output capacitor C.sub.OUT (e.g., having a capacitance of approximately 680 μF). The controller 214 and other low-voltage circuitry of the electronic switch 110 are powered from the DC supply voltage V.sub.CC. The bidirectional semiconductor switch 212 is coupled in series electrical connection with the parallel combination of the relay 210 and the on-state power supply 220. The on-state power supply 220 operates to generate the DC supply voltage V.sub.CC when the relay 210 is closed and the lighting load 104 is on as will be described in greater detail below. The off-state power supply 222 is coupled in parallel electrical connection with the relay 210 and the bidirectional semiconductor switch 212 and operates to generate the DC supply voltage V.sub.CC when the relay 210 is open and the lighting load 104 is off. Since the output capacitor C.sub.OUT is referenced to the circuit common of the on-state power supply 220, the off-state power supply 222 may comprise an isolated power supply.
(28) The controller 214 receives inputs from a momentary tac- tile (i.e., mechanical) switch S224, which temporarily closes in response to actuations of the control actuator 112 of the electronic switch 110. The series combination of the switch S224 and a resistor S226 (e.g., having a resistance of approximately 15 kΩ) is coupled between the DC supply voltage V.sub.CC and the circuit common. When the control actuator 112 is actuated and the switch S224 is temporarily closed, the input port of the controller 214 is pulled down towards circuit common, thus signaling to the controller 214 that the switch S224 has been actuated. Accordingly, the controller 214 is operable to control the relay 210 and the bidirectional semiconductor switch 212 to toggle the lighting load 104 on and off in response to actuations of the switch 5224. The controller 214 is further operable to control the visual indicator 114 to be illuminated when the lighting load 104 is on and not illuminated when the lighting load is off.
(29) The controller 214 is also coupled to a memory 228 for storage of the serial number of the keypad 120 and the occupancy sensors 130 to which the electronic switch 110 is assigned. The memory 228 may be implemented as an external integrated circuit (IC) or as an internal circuit of the controller 214. The electronic switch 110 further comprises an RF transceiver 230 and an antenna 232 for transmitting and receiving the RF signals 106 with the keypad 120 and the occupancy sensors 130. The controller 214 is operable to control the relay 210 and the bidirectional semiconductor switch 212 in response to the digital messages received via the RF signals 106. Examples of the antenna 232 for wall-mounted load control devices, such as the electronic switch 110, are described in greater detail in U.S. Pat. No. 5,982,103, issued Nov. 9, 1999, and U.S. patent application Ser. No. 10/873,033, filed Jun. 21, 2006, both entitled COMPACT RADIO FREQUENCY TRANSMITTING AND RECEIVING ANTENNA AND CONTROL DEVICE EMPLOYING SAME, the entire disclosures of which are hereby incorporated by reference.
(30) Alternatively, the electronic switch 110 could simply comprise an RF receiver for only receiving digital messages from the keypad 120 and the occupancy sensors 130 via the RF signals 106. In addition, the electronic switch 110 could alternatively comprise an infrared (IR) receiver for receipt of IR signals, a wired communication circuit for connection to a wired communication link, a power-line carrier (PLC) communication circuit, or another type of communication circuit. Examples of lighting control system including other types of communication circuits are described in greater detail in U.S. Pat. No. 6,545,434, issued Apr. 8, 2003, entitled MULTI-SCENE PRESET LIGHTING CONTROLLER; U.S. Pat. No. 7,423,413, issued Sep. 8, 2009, entitled POWER SUPPLY FOR A LOAD CONTROL DEVICE; and U.S. patent application Ser. No. 11/447,431, filed Jun. 6, 2006, entitled SYSTEM FOR CONTROL OF LIGHTS AND MOTORS; the entire disclosures of which are hereby incorporated by reference.
(31) The on-state power supply 220 generates the DC supply voltage V.sub.CC while allowing the electronic switch 110 to provide substantially all of the AC line voltage to the lighting load 104 when the lighting load is on. When the output capacitor C.sub.OUT is charging through the on-state power supply 220 (while the relay 210 is conductive), the voltage developed across the on-state power supply has a substantially small magnitude (e.g., approximately the DC supply voltage V.sub.CC, i.e., approximately five volts) as compared to the peak voltage of the AC line voltage of the AC power source 102. In other words, the on-state power supply 220 imposes a substantially low voltage drop as compared to the peak voltage of the AC line voltage of the AC power source 102, such that the voltage provided to the lighting load 104 (i.e., switched hot voltage V.sub.SH) is only slightly smaller when the output capacitor C.sub.OUT is charging. For example, the peak voltage of the AC line voltage is approximately 340 volts when the RMS voltage of the AC power source 102 is 240 V.sub.AC, while the voltage developed across the on-state power supply 220 is equal to approximately the DC supply voltage V.sub.CC (i.e., approximately five volts) for only a portion of each half cycle of the AC power source 102.
(32) The on-state power supply 220 conducts a charging current I.sub.CHRG (
(33) Since the lighting load 104 may cause the load current I.sub.L of the on-state power supply 220 to be a non-sinusoidal current (e.g., if the lighting is a compact fluorescent lamp), the output capacitor C.sub.OUT may not be able to conduct the charging current I.sub.CHRG through the lighting load during certain portions of the line cycle of the AC power source 102. Accordingly, the on-state power supply 220 controls when the output capacitor C.sub.OUT is able to charge in a manner that is asynchronous with respect to the frequency of the AC line voltage of the AC power source 102, such that the power supply is operable to start and stop charging at any time during each half cycle (i.e., at any time between the beginning and the end of the half cycle). Specifically, the on-state power supply 220 is operable to begin charging the output capacitor C.sub.OUT when the magnitude of the DC supply voltage V.sub.CC drops to a minimum supply voltage V.sub.CC-MIN (e.g., approximately five volts). However, the output capacitor C.sub.OUT may not begin charging until the output capacitor C.sub.OUT is able to conduct the load current I.sub.L through the lighting load 104 (i.e., if the load current I.sub.L is non-sinusoidal). The on-state power supply 220 always stops charging when the magnitude of the DC supply voltage rises to a maximum supply voltage V.sub.CC-MAX (e.g., approximately six volts). When the lighting load 104 is a resistive load, such as an incandescent lamp (i.e., the load current I.sub.L is sinusoidal), the charging current I.sub.CHRG of the on-state power supply 220 may be asynchronous with respect to the frequency of the AC line voltage (as shown
(34) In order to minimize visible flickering in the lighting load 104, the on-state power supply 220 draws current from the AC power source 102 at least once every half cycle of the AC power source 102. Accordingly, the time period between any two consecutive pulses of the charging current I.sub.CHRG is less than the period T.sub.HC of a half cycle (e.g., approximately ten milliseconds for a 50-Hz power source), and thus the frequency of the pulses of the charging current I.sub.CHRG is greater than the twice the line voltage frequency (e.g., approximately 100 Hz), so as avoid visible flickering in the lighting load 104. The time period between any two consecutive pulses of the charging current I.sub.CHRG may be approximately equal to the period T.sub.HC of a half cycle if the charging current I.sub.CHRG is synchronous with respect to the line voltage frequency (as shown in
(35) The controller 214 is operable to monitor the operation of the on-state power supply 220 in order to determine the appropriate times to perform actions that require larger amounts of current to be drawn from the output capacitor C.sub.OUT, such as energizing the coils of the relay 210. The on-state power supply 220 provides to the controller 214 a feedback control signal V.sub.FB, which is representative of whether the output capacitor C.sub.OUT is charging or not as will be described in greater detail below. The controller 214 may be operable to energize the SET and RESET coils of the relay 210 immediately after the output capacitor C.sub.OUT stops charging, i.e., when the magnitude of the DC supply voltage V.sub.CC is equal to the maximum supply voltage V.sub.CC-MAX and the maximum amount of voltage is available to energize the coils.
(36)
(37) The output capacitor C.sub.OUT is also coupled in series with an over-current detect resistor R320 (e.g., having a resistance of approximately 0.1Ω) and a positive-temperature-coefficient (PTC) thermistor R322, which allow for the detection of fault conditions (e.g., an over-current or an over-temperature condition in the electronic switch 110), as will be described in greater detail below with reference to
(38) The on-state power supply 220 comprises a control circuit 330, which operates, during normal operation, to render the FETs Q312, Q314 non-conductive to temporarily and briefly block the load current I.sub.L. This allows the output capacitor C.sub.OUT to conduct the load current I.sub.L and to thus charge for at least a portion of a line cycle of the AC power source 102 when the relay 210 in conductive. Accordingly, the magnitude of the DC supply voltage V.sub.CC increases when the bidirectional semiconductor switch 310 is non-conductive and decreases when the bidirectional semiconductor switch is conductive. Specifically, the control circuit 330 renders the FETs Q312, Q314 non-conductive when the magnitude of the DC supply voltage V.sub.CC drops to the minimum supply voltage V.sub.CC-MIN (i.e., approximately five volts) and renders the FETs conductive when the magnitude of the DC supply voltage V.sub.CC rises to the maximum supply voltage V.sub.CC-MAX (i.e., approximately six volts).
(39) The control circuit 330 of the on-state power supply 260 comprises, for example, an analog circuit having a comparator U332 for controlling when the FETs Q312, Q314 are conductive in response to the magnitude of the DC supply voltage V.sub.CC. A resistor divider comprising two resistors R334, R336 is coupled between the DC supply voltage V.sub.CC and circuit common and provides a scaled voltage that is representative of the magnitude of the DC supply voltage V.sub.CC to the positive terminal of the comparator U332. The resistors R334, R336 may have, for example, resistances of approximately 40.2 kΩ and 11 kΩ, respectively.
(40) The control circuit 330 comprises a shunt regulator D338 (e.g., part number TLV431 manufactured by Texas Instruments) having a cathode connected to the DC supply voltage V.sub.CC through a resistor R340 (e.g., having a resistance of approximately 11 kΩ). The cathode of the shunt regulator D338 is coupled to the reference terminal of the shunt regulator and to the negative terminal of the comparator U332, such that a fixed reference voltage (e.g., approximately 1.24 V) is provided at the negative terminal. A resistor R342 (e.g., having a resistance of approximately 47 kΩ) is coupled between the positive terminal and the output terminal of the comparator U332 for providing some hysteresis in the operation of the on-state power supply 220. The output of the comparator U332 is pulled up to the DC supply voltage V.sub.CC through a resistor R344 (e.g., having a resistance of approximately 11 kΩ). When the scaled voltage at the positive terminal of the comparator U332 is less than the fixed reference voltage (i.e., 1.24 V) at the negative terminal of the comparator, the output terminal of the comparator U332 is driven low, so as to render the FETs Q312, Q314 non-conductive as will be described below. Alternatively, the control circuit 330 of the on-state power supply 220 could comprise a digital circuit that includes, for example, a microprocessor, a PLD, an ASIC, an FPGA, or other suitable type of integrated circuit. The comparator U332 may comprise part number LM2903 manufactured by National Semiconductor Corporation.
(41) The output of the comparator U332 is coupled to the base of an NPN bipolar junction transistor Q345 via a resistor R346 (e.g., having a resistance of approximately 22 kΩ). The collector of the transistor Q345 is coupled to the DC supply voltage V.sub.CC via two resistors Q348, Q350 (e.g., having resistances of 100 kΩ and 22 kΩ, respectively). The base of a PNP bipolar junction transistor Q352 is coupled to the junction of the two resistors Q348, Q350. The collector of the transistor Q352 is coupled to the gates of the FETs Q312, Q314 via two respective gate resistors R354, R356 (e.g., both having a resistance of approximately 8.2 kΩ). When the output terminal of the comparator U332 is pulled high towards the DC supply voltage V.sub.CC, the transistors Q345, Q352 are both rendered conductive. Accordingly, the DC supply voltage V.sub.CC is coupled to the gates of the FETs Q312, Q314 via the respective gate resistors R354, R356, thus rendering the FETs conductive. When the output terminal of the comparator U332 is driven low (i.e., approximately at circuit common) and the transistors Q345, Q352 are rendered non-conductive, the gate capacitances of the gates of the FETs discharge through a resistor R358 (e.g., having a resistance of approximately 8.2 kΩ) and the FETs are rendered non-conductive.
(42)
(43) When the magnitude of the DC supply voltage V.sub.CC drops below the minimum supply voltage V.sub.CC-MIN, the scaled voltage at the positive terminal of the comparator U332 becomes less than the reference voltage of the shunt regulator D338 at the negative terminal. The output of the comparator U332 is driven low towards circuit common, and the FETs Q312, Q314 are rendered non-conductive, thus allowing the output capacitor C.sub.OUT to charge and the DC supply voltage V.sub.CC to increase in magnitude during the charging time T.sub.CHRG. As a result of the operation of the power supply 220, only a low-voltage drop (i.e., approximately five volts) is developed across the power supply and the switched hot voltage V.sub.SH has only small “notches” (i.e., small changes in magnitude) when the output capacitor C.sub.OUT is charging as shown in
(44)
(45) Referring back to
(46) The controller 214 is operable to determine if the electronic switch 110 is overloaded (i.e., if an overload condition is occurring) in response to the charging time T.sub.CHRG required to charge the output capacitor C.sub.OUT. For example, the electronic switch 110 may be overloaded if the lighting load 104 causes the load current I.sub.L conducted through the relay 210 to have a magnitude of approximately eight amps. Specifically, the controller 214 is operable measure the length of the time period between the low-to-high and high-to-low transitions of the feedback control signal V.sub.FB (i.e., the length of the charging time T.sub.CHRG when the output capacitor C.sub.OUT is charging). As the magnitude of the load current I.sub.L increases, the charging time T.sub.CHRG required to charge the output capacitor C.sub.OUT decreases. Therefore, the controller 214 is operable to compare the time period between the low-to-high and high-to-low transitions of the feedback control signal V.sub.FB to a predetermined charging time threshold T.sub.CHRG-TH (e.g., approximately 85 μsec) to determine if an overload condition may be occurring. Specifically, the controller 214 determines that the overload condition is occurring in response to detecting that a percentage (e.g., 10%) of the charging times T.sub.CHRG are less than the predetermined charging time threshold, for example, if ten of the last one hundred time periods between the low-to-high and high-to-low transitions of the feedback control signal V.sub.FB are less than approximately 85 μsec. The controller 214 opens the relay 210 when the overload condition is detected. In addition, the controller 214 may blink the visual indicator 114 in response to detecting the overload condition.
(47)
(48) If the output capacitor C.sub.OUT were to fail shorted when the latching relay 210 is conductive, the temperatures of the FETs Q312, Q314 of the on-state power supply 220 may increase to undesirable levels. According to an aspect of the present invention, when an over-temperature condition is detected in the FETs Q312, Q314 of the on-state power supply 220, the electronic switch 110 controls the latching relay 210 (e.g., to open the relay) in order to remove the over-temperature condition. Specifically, the PTC thermistor R322 is thermally coupled to the FETs Q312, Q314, such that the resistance of the PTC thermistor increases as the combined temperature of the FETs increases during the over-temperature condition, thus causing the fault voltage V.sub.FAULT to increase in magnitude. Since the series combination of the diode D305 and the RESET coil of the relay 210 is coupled between the fault voltage V.sub.FAULT and the DC supply voltage V.sub.CC (i.e., in parallel with the output PTC thermistor R322), current begins to flow through the RESET coil as the resistance of the PTC thermistor increases and the magnitude of the fault voltage V.sub.FAULT increases. The relay 210 is rendered non-conductive when the combined temperature of the FETs Q312, Q314 increases above a predetermined temperature threshold T.sub.FAULT (e.g., approximately 90° F.). In other words, the relay 210 is rendered non-conductive when the fault voltage V.sub.FAULT increases such that the voltage across the RESET coil renders the relay 210 non-conductive. Accordingly, the current through the FETs Q312, Q314 is controlled to zero amps and the fault condition is removed (i.e., the temperatures of the FETs will decrease below the undesirable levels). The relay 210 is rendered conductive in response to the over-temperature condition independent of the magnitude of the relay-reset control signal V.sub.RLY-RESET. In addition, the relay 210 could be rendered conductive in response to an over-temperature condition in other circuits of the electronic switch 110.
(49) As shown in
(50) The optocoupler U380 also has an input photodiode having an anode coupled to the rectified voltage V.sub.RECT of the on-state power supply 220. An NPN bipolar junction transistor Q385 is coupled in series with the input photodiode of the optocoupler U380. The controller 214 is coupled to the base of the transistor Q385 via a resistor R386 (e.g., having a resistance of approximately 1 kΩ). When the transistor Q385 is rendered conductive, the transistor conducts a drive current through the input photodiode of the optocoupler U380 and a resistor R388 (e.g., having a resistance of approximately 330Ω), thus rendering the output optotriac and the bidirectional semiconductor switch 212 conductive.
(51) According to another aspect of the present invention, when an over-current condition is detected in the in-line on-state power supply 220, the electronic switch 110 uses the bidirectional semiconductor switch 212 to remove the over-current condition. The over-current condition may be caused by an inrush current conducted through the relay 210, for example, when the lighting load 104 is a capacitive load, such as a screw-in compact fluorescent lamp or an electronic low-voltage (ELV) lighting load. For example, the inrush current may have a magnitude greater than approximately three hundred amps and last for approximately two milliseconds as defined by the NEMA 410 Standard published by the National Electrical Manufacturers Association (NEMA). To protect the on-state power supply 220 from the over-current condition, the bidirectional semiconductor switch 212 is rendered conductive when the current through the over-current detect resistor R320 of the on-state power supply 220 exceeds a predetermined current threshold I.sub.FAULT (e.g., approximately forty amps). At this time, the voltage across the on-state power supply 220 is reduced to approximately the on-state voltage of the bidirectional semiconductor switch 212 (e.g., approximately one volt), which causes the power supply to stop charging the output capacitor C.sub.OUT, and eliminates the over-current condition.
(52) Referring back to
(53)
(54) Referring to
(55)
(56) Referring to
(57) If the received digital message is an occupied-no-action command at step 524, the controller 214 does not adjust the amount of power delivered to the lighting load 104. The controller 214 simply marks the serial number as occupied at step 522 and the received occupancy message procedure 500 exits. If the received digital message is a vacant command at step 526, the controller 214 marks the serial number as vacant at step 528. If any of the serial numbers are still marked as occupied at step 530 (i.e., the space is still occupied), the received occupancy message procedure 500 simply exits. However, if all of the serial numbers are marked as vacant at step 530 (i.e., the space is now vacant), the controller 214 controls the lighting load 104 off by immediately rendering the bidirectional semiconductor switch 212 conductive at step 532, initializing and starting the relay timer (using the relay-turn-off time t.sub.RLY-OFF) at step 534, and initializing and starting the BSS timer (using the BSS-turn-off time t.sub.BSS-OFF) at step 536, before the received occupancy message procedure 500 exits.
(58)
(59)
(60)
(61) While the present invention has been described with reference to the electronic switch 110 controlling the power delivered to a connected lighting load, the concepts of the present invention could be used in any type of control device of a load control system, such as, for example, a dimmer switch for adjusting the intensity of a lighting load (such as an incandescent lamp, a magnetic low-voltage lighting load, an electronic low-voltage lighting load, and a screw-in compact fluorescent lamp), a remote control, a keypad device, a visual display device, a controllable plug-in module adapted to be plugged into an electrical receptacle, a controllable screw-in module adapted to be screwed into the electrical socket (e.g., an Edison socket) of a lamp, an electronic dimming ballast for a fluorescent load, and a driver for a light-emitting diode (LED) light source, a motor speed control device, a motorized window treatment, a temperature control device, an audio/visual control device, or a dimmer circuit for other types of lighting loads, such as, magnetic low-voltage lighting loads, electronic low-voltage lighting loads, and screw-in compact fluorescent lamps.
(62) Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein, but only by the appended claims.