Preparation method for convenient and instant dumpling with long normal-temperature shelf life
12324449 ยท 2025-06-10
Assignee
Inventors
- Siyuan Liu (Beijing, CN)
- Ju QIU (Beijing, CN)
- Yinhua Zhu (Beijing, CN)
- Juan Chen (Beijing, CN)
- Rong LIU (Beijing, CN)
- Bing Fang (Beijing, CN)
- Jiaqiang HUANG (Beijing, CN)
- Yao Hu (Beijing, CN)
- Ran Wang (Beijing, CN)
Cpc classification
A23L13/426
HUMAN NECESSITIES
A23B2/30
HUMAN NECESSITIES
A21D8/02
HUMAN NECESSITIES
International classification
A21D8/02
HUMAN NECESSITIES
A23B2/30
HUMAN NECESSITIES
Abstract
A preparation method for a convenient and instant dumpling with a long normal-temperature shelf life includes the following steps: preparation of dough.fwdarw.pressing of dough wrapper.fwdarw.preparation of dumpling wrapper.fwdarw.preparation of stuffing.fwdarw.kneading of dumpling.fwdarw.pre-cooking.fwdarw.canning.fwdarw.sterilization and finished product. By improvement processes in the angle of dough wrapper, stuffing, water migration, dough wrapper adhesion, and taste preservation, the product performance is improved, so that the product may be stored at the normal temperature for at least 12 months and the taste quality may still maintain the same level as fresh dumplings.
Claims
1. A preparation method for a convenient and instant dumpling with a long normal-temperature shelf life, wherein: the preparation method comprises the following steps: (1) preparation of dough: weighing flour and waxy starch, mixing uniformly, adding a mixture of sodium tripolyphosphate and salt water, kneading into a dough, sealing the dough, wherein a weight ratio of flour:waxy starch:sodium tripolyphosphate:salt is (100-120):(5-10):(0.3-0.6):(1-3); (2) pressing of dough wrapper: pressing the dough into a dough wrapper with a thickness of 1.2-2.5 mm by a dough press; (3) preparation of dumpling wrapper: carving out a dumpling wrapper with a required size for later use; (4) preparation of stuffing: mincing meat required into minced meat, washing and treating a vegetable required, cutting and mixing slightly, after being mixing uniformly, mixing auxiliary materials required with the meat and the vegetables, kneading into an oval meat ball, frying in 110-140 C. oil for 20-40 s, and draining the oil for later use, wherein the auxiliary materials required for preparing the stuffing are at least one of: ginger powder or salt; (5) kneading of dumpling: wrapping the stuffing with the dumpling wrapper to prepare a dumpling; (6) pre-cooking: pre-cooking the dumplings for 1-2 min, and after being pre-cooked, pouring the dumplings in cold water; (7) canning: putting the dumplings into a metal can; and (8) sterilization and finished product: passing the can through an exhaust system, sealing the can, and sterilizing to obtain a finished product.
2. The preparation method as claimed in claim 1, wherein: the flour is wheat flour.
3. The preparation method as claimed in claim 2, wherein: the meat for preparing the stuffing is any one of pig lean meat, streaky meat, beef, mutton or fish; and the vegetable is any one of day lily, Chinese cabbage, or Chinese chive.
4. The preparation method as claimed in claim 2, wherein: the auxiliary materials required for preparing the stuffing further include thirteen-spice, shallot and chicken essence.
5. The preparation method as claimed in claim 2, wherein: in Step 7: the metal can is an aluminum alloy can or a tinplate can.
6. The preparation method as claimed in claim 2, wherein: in Step 8: after the can passes through an exhaust system, sealing the can, and sterilizing at 121 C.-130 C. for 15-25 min to obtain the finished product.
7. The preparation method as claimed in claim 1, wherein: the meat for preparing the stuffing is any one of pig lean meat, streaky meat, beef, mutton or fish; and the vegetable is any one of day lily, Chinese cabbage, or Chinese chive.
8. The preparation method as claimed in claim 1, wherein: the auxiliary materials required for preparing the stuffing further include thirteen-spice, shallot and chicken essence.
9. The preparation method as claimed in claim 1, wherein: in Step 7: the metal can is an aluminum alloy can or a tinplate can.
10. The preparation method as claimed in claim 1, wherein: in Step 8: after the can passes through an exhaust system, sealing the can, and sterilizing at 121 C.-130 C. for 15-25 min to obtain the finished product.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(12) The following will provide a further detailed explanation of the present invention in conjunction with embodiments, but the embodiments of the present invention are not limited to this.
(13) An analysis method for detecting the texture of dumpling wrappers in the present application is: to measure the texture of a boiled and cooled dumpling wrapper at a normal temperature, and cut the dumpling wrapper into 30 mm*30 mm blocks. A texture analyzer of FTC Company is used for measurement, a 20 mm cylindrical probe is selected, to analyze the texture characteristics of the dumpling wrapper, and 3 parallel copies are made for each sample.
(14) Test Parameter:
(15) Test mode: TPA-100N Test speed: 60 mm/min
(16) Trigger force: 0.5 N Compression ratio: 50%
(17) Compression count: 2 times.
Embodiment 1: Preparation Method for Pork and Day Lily Stuffing
(18) Preparation of Dumpling Wrapper:
(19) 1. Weighing: 108.4 g of wheat flour and 5.9 g of waxy starch are weighed in proportion, and mixed uniformly. 0.5 g of sodium tripolyphosphate and 1.6 g of salt are weighed, and dissolved in 51.6 g of water at 60 C.
(20) 2. Kneading of dough: water is poured into mixed flour, it is stirred while pouring, and kneaded into a dough.
(21) 3. Awakening of dough: the dough is sealed and stilly placed at a room temperature to awaken the dough.
(22) 4. Pressing of dough wrapper: after the dough is awakened, a dough press is used to press, and firstly, the dough wrapper is pressed smooth by using the first gear, then pressed twice by using the third gear, and pressed once by using the fourth gear.
(23) 5. Preparation of dumpling wrapper: a mold is used to carve out a dumpling wrapper with a desired size.
(24) Preparation of Dumpling Stuffing:
(25) 1. Pre-treatment: day lily is washed thoroughly, soaked for more than 2 h, and cooked for 20 min, water is squeezed out, and it is cut and mixed lightly for later use by using a cut mixer. Pig lean meat and streaky meat are respectively minced into minced meat for later use by using a meat mincer. shallot are washed and chopped for later use.
(26) 2. Weighing: 85.1 g of day lily, 39.0 g of pig lean meat, and 32.0 g of streaky meat are weighed in proportion. 0.9 g of ginger powder, 1.2 g of salt, 0.3 g of thirteen spice, and 0.6 g of chicken essence are weighed and added into a bowl for later use. 1.5 g of shallot is weighed for later use.
(27) 3. Mixing uniformly: the day lily is mixed with the pig lean meat and streaky meat uniformly, the auxiliary materials are poured into the bowl and stirred uniformly, the shallot are put in and continuously stirred uniformly.
(28) 4. Ball making: the uniformly mixed dumpling stuffing is kneaded into an oval shape for later use.
(29) 5. Frying: balls are put into 120 C. oil, fried for 30 s, and removed and the oil is drained.
(30) Preparation of Dumpling:
(31) 1. Kneading of dumpling: the dumpling wrapper and the stuffing are kneaded together.
(32) 2. Pre-cooking: the dumplings are pre-cooked for 1 min.
(33) 3. Canning: the dumplings are put into a tinplate can.
(34) 4. Sterilization and finished product: after the can passes through an exhaust system, the can is sealed, and sterilized at 121 C. for 20 min, to obtain a finished product.
Embodiment 2: Preparation Method for Pork and Chinese Cabbage Stuffing
(35) Preparation of Dumpling Wrapper:
(36) 1. Weighing: 108.4 g of wheat flour and 5.9 g of waxy starch are weighed in proportion, and mixed uniformly. 0.5 g of sodium tripolyphosphate and 1.6 g of salt are weighed, and dissolved in 51.6 g of water at 60 C.
(37) 2. Kneading of dough: water is poured into mixed flour, it is stirred while pouring, and kneaded into a dough.
(38) 3. Awakening of dough: the dough is sealed and stilly placed at a room temperature to awaken the dough.
(39) 4. Pressing of dough wrapper: after the dough is awakened, a dough press is used to press, and firstly, the dough wrapper is pressed smooth by using the first gear, then pressed twice by using the third gear, and pressed once by using the fourth gear.
(40) 5. Preparation of dumpling wrapper: a mold is used to carve out a dumpling wrapper with a desired size.
(41) Preparation of Dumpling Stuffing:
(42) 1. Pre-treatment: Chinese cabbage is washed thoroughly, the top and leaves of the Chinese cabbage are cut separately, cooked until soft, water is squeezed out, it is cut and mixed lightly, and the water is squeezed out again with gauze. Pig lean meat and streaky meat are respectively minced into minced meat for later use by using a meat mincer. shallot are washed and chopped for later use.
(43) 2. Weighing: 92.3 g of Chinese cabbage, 38.0 g of pig lean meat, and 25.0 g of streaky meat are weighed in proportion. 0.9 g of ginger powder, 1.6 g of salt, 0.3 g of thirteen spice, and 0.6 g of chicken essence are weighed and added into a bowl for later use. 1.5 g of shallot is weighed for later use.
(44) 3. Mixing uniformly: the Chinese cabbage is mixed with the pig lean meat and streaky meat uniformly, the auxiliary materials are poured into the bowl and stirred uniformly, the shallot are put in and continuously stirred uniformly.
(45) 4. Ball making: the uniformly mixed dumpling stuffing is kneaded into an oval shape for later use.
(46) 5. Frying: balls are put into 120 C. oil, fried for 30 s, and removed and the oil is drained.
(47) Preparation of Dumpling:
(48) 1. Kneading of dumpling: the dumpling wrapper and the stuffing are kneaded together.
(49) 2. Pre-cooking: the dumplings are pre-cooked for 1 min.
(50) 3. Canning: the dumplings are put into a tinplate can.
(51) 4. Sterilization and finished product: after the can passes through an exhaust system, the can is sealed, and sterilized at 121 C. for 20 min, to obtain a finished product.
Embodiment 3: Preparation Method for Spanish Mackerel Stuffed Dumpling
(52) Preparation of Dumpling Wrapper:
(53) 1. Weighing: 108.4 g of wheat flour and 5.9 g of waxy starch are weighed in proportion, and mixed uniformly. 0.5 g of sodium tripolyphosphate and 1.6 g of salt are weighed, and dissolved in 51.6 g of water at 60 C.
(54) 2. Kneading of dough: water is poured into mixed flour, it is stirred while pouring, and kneaded into a dough.
(55) 3. Awakening of dough: the dough is sealed and stilly placed at a room temperature to awaken the dough.
(56) 4. Pressing of dough wrapper: after the dough is awakened, a dough press is used to press, and firstly, the dough wrapper is pressed smooth by using the first gear, then pressed twice by using the third gear, and pressed once by using the fourth gear.
(57) 5. Preparation of dumpling wrapper: a mold is used to carve out a dumpling wrapper with a desired size.
(58) Preparation of Dumpling Stuffing:
(59) 1. Pre-treatment: Spanish mackerel is washed thoroughly, and cut and mixed for later use by using a cut mixer. Streaky meat and fat meat are minced into minced meat for later use by using a meat mincer. shallot and Chinese chives are washed and chopped for later use.
(60) 2. Weighing: 98.8 g of Spanish mackerel, 32.0 g of streaky meat, and 9.4 g of fat meat are weighed in proportion. 0.9 g of ginger powder, 1.2 g of salt, 0.3 g of thirteen spice, and 0.6 g of chicken essence are weighed and added into a bowl for later use. 1.5 g of shallot and 2.8 g of Chinese chives are weighed for later use.
(61) 3. Mixing uniformly: the Chinese cabbage is mixed with the pig lean meat and streaky meat uniformly, the auxiliary materials are poured into the bowl and stirred uniformly, the shallot are put in and continuously stirred uniformly.
(62) 4. Ball making: the uniformly mixed dumpling stuffing is kneaded into an oval shape for later use.
(63) 5. Frying: balls are put into 120 C. oil, fried for 30 s, and removed and the oil is drained.
(64) Preparation of Dumpling:
(65) 1. Kneading of dumpling: the dumpling wrapper and the stuffing are kneaded together.
(66) 2. Pre-cooking: the dumplings are pre-cooked for 1 min.
(67) 3. Canning: the dumplings are put into a tinplate can.
(68) 4. Sterilization and finished product: after the can passes through an exhaust system, the can is sealed, and sterilized at 121 C. for 20 min, to obtain a finished product.
Embodiment 4: Texture Analysis of Improved Flour Dumpling Wrapper (with Waxy Starch Added)
(69) 1. Texture analysis: by changing the ratio of wheat flour to waxy starch, an improved dumpling wrapper is prepared, and after being cooked, the cooled dumpling wrapper is placed at a room temperature for texture analysis, to analyze the texture characteristics of the dumpling wrapper, and 3 parallel copies are made for each sample.
(70) 2. DSC determination
(71) 3 mg of freeze-dried dumpling wrapper powder is weighed and placed in a differential scanning calorimetry (DSC) crucible. It is pressed flat, so that it is spread uniformly in the crucible. 15 L of ultrapure water is added, a lid is pressed for sealing, and it is stilly placed at the room temperature for more than 2 h. The gelatinization and aging properties of the dumpling wrapper are determined by using a differential scanning calorimeter analyzer. Test parameter: the heating range is 20 C.95 C., and the heating rate is 5 C./min. The measurement is compared with an empty crucible, nitrogen is used as a carrier gas, the flow rate is 50 mL/min, each group of samples is repeated twice, and the average value is taken.
(72) TABLE-US-00001 TABLE 1 Analysis of thermal properties of improved flour dumpling wrapper Wheat Comprehen- flour:waxy sive aging starch T.sub.o ( C.) T.sub.p ( C.) T.sub.c ( C.) H (J/g) rate (%) 100:0 42.9 1.8 49.0 1.0 55.4 0.4 2.7 0.1 62.9 95:5 43.1 0.4 48.6 0.7 55.0 0.1 2.4 0.1 52.8 90:10 45.8 0.6 50.3 0.1 54.7 0.8 1.9 0.2 39.4 85:15 45.3 1.5 50.3 0.4 54.5 1.4 2.0 0.4 37.7 80:20 45.9 1.6 49.7 0.9 54.2 0.5 1.6 0.4 29.4
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Embodiment 5: Texture Analysis of Improved Flour Dumpling Wrapper (Determination of Addition Amount of Sodium Tripolyphosphate)
(75) Texture Analysis:
(76) The fixed addition amount of waxy starch is 5%. By changing the ratio of wheat flour to sodium tripolyphosphate, an improved dumpling wrapper is prepared. After being cooked, the cooled dumpling wrapper is placed at the room temperature for texture determination. The dumpling wrapper is then stored in a refrigerator at 4 C. for accelerated testing, and texture determination is performed at different time points, to analyze the texture characteristics of the dumpling wrapper, and 3 parallel copies are made for each sample.
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Embodiment 6: Texture Analysis of Improved Flour Dumpling Wrapper (Determination of Addition Amount of Waxy Starch)
(78) Texture Analysis:
(79) The fixed addition amount of sodium tripolyphosphate is 0.5 g. By changing the ratio of wheat flour to waxy starch, an improved dumpling wrapper is prepared. After being cooked, the cooled dumpling wrapper is placed at the room temperature for texture determination. The dumpling wrapper is then stored in a refrigerator at 4 C. for accelerated testing, and texture determination is performed at different time points, and 3 parallel copies are made for each sample.
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Embodiment 7: Texture Analysis of Dumpling Wrapper with Fried Stuffing
(81) Dumplings with different treatments are taken out according to different storage times, dumpling wrappers are taken for texture analysis, and the texture of the dumpling wrappers is analyzed, and 3 parallel copies are made for each sample.
(82) As shown in
Embodiment 8: Texture Analysis of Dumpling Wrapper with Sodium Triphosphate Added in Dough Wrapper Formula
(83) Dumplings with different treatments are taken out according to different storage times, dumpling wrappers are taken for texture analysis, and the texture of the dumpling wrappers is analyzed, and 3 parallel copies are made for each sample.
(84) As shown in
Embodiment 9: Texture Analysis of Dumpling Wrapper with Waxy Starch Added in Formula
(85) Dumplings of different treatments are taken out according to different storage times, dumpling wrappers are taken for texture analysis, and 3 parallel copies are made for each sample.
(86) As shown in
Embodiment 10: Texture Analysis of Dumpling Wrappers in Different Formulas
(87) Dumplings of different treatments are taken out according to different storage times, dumpling wrappers are taken for texture analysis, and 3 parallel copies are made for each sample.
(88) As shown in
Embodiment 11: SEM Image of Dumpling Wrappers in Different Formulas
(89) Dumplings of different treatments are taken out according to different storage times, dumpling wrappers are taken, and the dumpling wrappers with different storage times are frozen in a refrigerator at 80 C. for 24 h, and freeze-dried in vacuum for 48 h, a freeze-dried sample is carefully broken with tweezers, and it is placed on a double-sided adhesive sample table while its cross-section is upward, and after ion sputtering gold plating, the microstructure is observed, and a photo is taken.
(90) As shown in
(91) As shown in
(92) As shown in
Embodiment 12: Sensory Evaluation
(93) After the product is stored for 11 months, dumplings made from the above embodiments are placed on a plate to observe its appearance and shape. Ten experienced sensory evaluators rate the appearance, color, stickiness, flavor, and taste of the dumplings. Specific scoring rules are shown in Table 2, and scoring results are recorded in Table 3.
(94) TABLE-US-00002 TABLE 2 Scoring rule Standard Scoring The shape is intact, the surface is 16~20 smooth, and there is no leakage of stuffing The shape is basically intact and 11~15 there is no leakage of stuffing Dumpling wrappers are adhered, 6~10 and the surface is slightly damaged The surface is seriously damaged, <6 and it is unable to maintain the shape The color is good 21~25 The color is average 11~20 The color is dim <11 Soft and chewy 11~15 Slightly stick to teeth 6~10 Stick to teeth <6 Good taste and odor, and no 21~25 unpleasant odor Average taste and odor, and no 11~20 unpleasant odor Unpleasant odor <11 Good taste 11~15 Average taste 6~10 Poor taste <6
(95) TABLE-US-00003 TABLE 3 Sensory evaluation total appearance color stickiness flavor taste points Embodiment 1 19 24 13 23 14 93 Embodiment 2 19 23 14 22 14 92 Embodiment 3 19 24 13 22 15 93 The Stuffing is not fried 16 20 11 20 11 78 Sodium tripolyphosphate is 14 20 10 19 9 72 not added to the dumpling wrapper Waxy starch is not added to 12 19 9 19 9 68 the dumpling wrapper 0.2 g of sodium 15 21 11 20 10 77 tripolyphosphate and 5% waxy starch are added to the dumpling wrapper, and fried 0.3 g of sodium 15 22 12 20 12 81 tripolyphosphate and 5% waxy starch are added to the dumpling wrapper, and fried 0.4 g of sodium 17 22 12 20 12 83 tripolyphosphate and 5% waxy starch are added to the dumpling wrapper, and fried 2% waxy starch and 0.5 g 16 21 12 21 12 82 of sodium tripolyphosphate are added to the dumpling wrapper, and fried 3% waxy starch and 0.5 g 16 22 13 22 12 85 of sodium tripolyphosphate are added to the dumpling wrapper, and fried 4% waxy starch and 0.5 g 17 23 13 23 14 90 of sodium tripolyphosphate are added to the dumpling wrapper, and fried Ordinary dumpling 12 15 6 15 7 55
(96) According to the scoring results, the prepared sample has intact morphology, good taste, refreshing taste without roughness, no leakage of stuffing, good color, good taste and odor, and no unpleasant odor. It is indicated that the present disclosure may still be eaten after long-term storage, and the overall evaluation is high, the taste and flavor are maintained better. Although the appearance of the dumplings without the sodium tripolyphosphate and waxy starch added, and with the non-fried stuffing is not damaged, the taste is worse.
(97) The process of the present disclosure reduces the degree of starch aging by adding the waxy starch, the addition of sodium tripolyphosphate promotes the binding between the gluten protein and starch, and the esterification enhances the binding force between the starch and gluten protein. The addition ratio of the two may maintain the structure of the dumpling wrapper after storage as much as possible and maintain the taste; however, due to the addition of waxy starch and sodium tripolyphosphate, the hardness of the dumpling wrapper dough is increased and the elasticity is reduced. Therefore, a mechanical rolling mode is needed for dough kneading and wrapper making. At the same time, the appropriate thickness of the dough wrapper also controls the diffusion of water in the stuffing and affects the taste. If the dough wrapper is too thin, it is easy to cause adhesion between the dumplings, and if the dough wrapper is too thick, it affects the taste.
(98) Slightly fried dumpling stuffing may reduce the diffusion of water from the stuffing to the dumpling wrapper, assist in controlling the water content of the dumpling wrapper and prolong the storage time. In the pre-cooking process of the dumplings, its cooking degree should reach 50-60%, so that it is convenient for shaping of the dumpling product; and after steam exhaust, can sealing, and sterilization processes, the dumplings may be cooked, and the sterilization purpose is also achieved. The product may be stored at the normal temperature for a long time without the need for freeze-drying. The prepared canned dumplings do not require outer self-heating packaging, it is convenient to carry and transport, and the production cost is reduced. After the can is opened, it may be directly eaten, and it is verified that it may be stored at the normal temperature for at least 12 months with minimal impact on the taste.
(99) Although the invention has been described in detail by general description and specific embodiment above, some modifications or improvements can be made on the basis of the invention, which is obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the invention fall within the scope of the protection required by the invention.