Tightening device for spine surgery
11660129 · 2023-05-30
Assignee
Inventors
- Jason Yim (San Francisco, CA, US)
- Dennis Chien (West Chester, PA, US)
- Barclay Davis (Glenmoore, PA, US)
- David Rathbun (Gap, PA, US)
- Josef Gabelberger (West Chester, PA, US)
- Zoher S. Bootwala (Wimington, DE, US)
- Scott Larsen (West Chester, PA, US)
Cpc classification
A61B17/7091
HUMAN NECESSITIES
A61B17/7076
HUMAN NECESSITIES
International classification
Abstract
A device for spinal surgery that may be used for tightening a locking cap onto at least a portion of a pedicle screw. The device may include a torque-generating body having a proximal end and an opposing distal end and a drive shaft rotatably driven by the torque-generating body. A proximal end of the drive shaft may be operatively engaged to the distal end of the torque-generating body and an opposing distal end of the drive shaft may engage at least a portion of one of the locking cap and the pedicle screw. An anti-torque device is provided that has an elongated and generally hollow member defining a longitudinal axis. The member has a proximal end and an opposing distal end, where the proximal end of the anti-torque device may be fixed from rotating relative to at least a portion of the torque-generating body and the distal end may be fixed from rotating relative to a spine rod or a pedicle screw.
Claims
1. A system for tightening a locking cap onto at least a portion of a pedicle screw during spinal surgery, the system comprising: a torque-generating body having a proximal end and an opposing distal end and defining a longitudinal axis extending therebetween, the distal end coupled to a handle; a drive shaft rotatably driven by the torque-generating body, the drive shaft having a proximal end, an opposing distal end and a longitudinal axis extending therebetween, the proximal end of the drive shaft being operatively engaged to the distal end of the torque-generating body, the opposing distal end of the drive shaft engaging at least a portion of one of a locking cap and the pedicle screw, wherein rotation of said handle about the longitudinal axis of the drive shaft causes the drive shaft to rotate; a gearbox operatively coupled to the torque-generating body and the drive shaft; an anti-torque device comprised of an elongated and generally hollow member, the anti-torque device having a proximal end and an opposing distal end, the proximal end of the anti-torque device being fixed from rotating relative to at least a portion of the torque-generating body; and an end member provided at a distal end of the gearbox, the end member having a non-circular curvilinear shape in cross section including at least one generally planar surface, where the drive shaft is rotatably received within a central opening of the end member, wherein the proximal end of the anti-torque device comprises a longitudinally extending keyed interface which is slidably engaged to a corresponding longitudinally extending receiving face provided on the planar surface of the end member, wherein neither the end member nor the anti-torque device include a threaded engagement feature such that engagement between an outer surface of the end member and the longitudinally extending keyed interface of the anti-torque device couples the end member to the anti-torque device and fixes the end member from rotating relative to the anti-torque device.
2. The system of claim 1, wherein the distal end of the anti-torque device is fixed from rotating relative to at least a portion of one of the pedicle screw and a fixation rod.
3. The system of claim 1, wherein the anti-torque device and torque-generating body cooperate to create a generally balanced reaction between a locking torque T.sub.L generated by the torque-generating body and an opposite reaction torque TR generated by the anti-torque device.
4. The system of claim 3, wherein the torque T.sub.L generated by the torque-generating body is provided to one of the locking cap and the pedicle screw, and the opposite reaction torque T.sub.R generated by the anti-torque device is provided to one of the locking cap, the pedicle screw and a fixation rod.
5. The system of claim 1, wherein the torque-generating body is one of a motorized power tool, a pressurized fluid or a hand-actuated screwdriver.
6. The system of claim 1, wherein the anti-torque device is removably attached to the torque-generating body.
7. The system of claim 1, wherein the anti-torque device comprises an opening formed on a side wall proximate a connection point between the distal end of the drive shaft and at least a portion of one of a locking cap and the pedicle screw, wherein the anti-torque device comprises radially spaced-apart archways that extend radially inwardly from the distal end of the anti-torque device, the archways radially spaced-apart from the opening.
8. The system of claim 7, wherein a portion of one of the archways engages at least a portion of a fixation rod to maintain the distal end of the anti-torque device stationary.
9. The system of claim 1, wherein an interior surface of the distal end of the anti-torque device includes at least one of a recess and a protrusion sized and configured to engage the portion of the one of the locking cap, the pedicle screw and the fixation rod.
10. The system of claim 1, wherein the gearbox receives input torque from the torque-generating body and increases output torque of the drive shaft.
11. The system of claim 1, wherein the gearbox comprises a first gear operatively coupled to the distal end of the torque-generating body, and a first spur gear that operatively engages the first gear, wherein the first spur gear has a greater number of gear teeth than a number of gear teeth of the first gear.
12. The system of claim 11, wherein the first spur gear has twice the number of gear teeth as the first gear.
13. The system of claim 11, wherein the gear box further comprises a second spur gear, wherein a spur of the first spur gear operatively engages the second spur gear, wherein the second spur gear has a greater number of gear teeth then a number of gear teeth of the spur.
14. The system of claim 13, wherein the second spur gear has twice the number of gear teeth as the spur of the first spur gear.
15. The method of claim 13, wherein a proximal end of the drive shaft is operatively engaged with the second spur gear.
16. The method of claim 15, wherein at least a portion of the proximal end of the drive shaft extends through at least a central portion of the second spur gear and is fixedly connected thereto.
17. The system of claim 1, wherein the keyed interface of the anti-torque device is provided on a surface of a central opening extending through the anti-torque device, wherein the central opening of the anti-torque device has a non-circular shape in cross-section corresponding to the cross-sectional shape of the end member and including at least one generally planar surface, wherein the keyed interface of the anti-torque device is provided the planar surface of the central opening.
18. The system of claim 17, wherein the end member is slidably received within the central opening of the anti-torque device.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The foregoing summary, as well as the following detailed description of embodiments of the invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, several implementations are shown in the drawings. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown. In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
(25) Certain terminology is used in the following description for convenience only and is not limiting. The words “right,” “left,” “upper,” and “lower” designate directions in the drawings to which reference is made. The words “anterior,” “posterior,” “superior,” “inferior” and related words and/or phrases designate preferred positions and locations in the human body to which reference is made and are not meant to be limiting. The words “first” and “second” designate an order of operations in the drawings to which reference is made, but do not limit these steps to the exact order described. The words “inwardly” and “outwardly” refer to directions toward and away from, respectively, the geometric center of the object(s) described herein and designated parts thereof. Additionally, the terms “a,” “an” and “the,” as used in the specification, mean “at least one.” The terminology includes the words above specifically mentioned, derivatives thereof, and words of similar import.
(26) Referring to the drawings in detail, wherein like numerals indicate like elements throughout, there is shown in
(27) The fixation rod 17 is an internally-mounted device, with respect to a patient, for fixing two or more adjacent vertebrae after a surgical procedure such as installing a fusion cage (not shown) and the like. The pedicle screw 16 preferably includes a bone screw, thread or anchor 16a at a distal portion and a machine or other mating thread (not shown) at a proximal portion or body 16b. The proximal portion of the pedicle screw 16 may define a U-shaped groove and the machine thread is preferably adapted to receive at least a portion of the treaded cap 18. The pedicle screw 16 may be polyaxial or monoaxial. For the sake of brevity, specific discussion of mounting the pedicle screw(s) 16, cap(s) 18 and fixation rod 17 is omitted herein. Those of ordinary skill in the art recognize how the pedicle screw(s) 16 is/are attached to a vertebrae 100, how the fixation rod 17 is attached to the pedicle screw(s) 16, and how the locking cap 18 is attached to each pedicle screw 16. The pedicle screw(s) 16, fixation rod 17 and locking cap 18 generally comprise an internal fixation system for securing together adjacent vertebrae 100.
(28) Referring again to
(29) The drive shaft 14 is preferably rotatably attached to at least a portion of the torque-generating body 12 and is rotatably driven by the torque-generating body 12. However, in the embodiment employing a hand-actuated screwdriver, the drive shaft 14 may be fixedly attached to the handle of the screwdriver. In the present embodiment, a proximal end 14a of the drive shaft 14 is operatively, and preferably rotatably, engaged to the distal end 12b of the torque-generating body 12 and an opposing distal end 14b of the drive shaft 14 engages at least a portion of one of the locking cap 18 and pedicle screw 16. The drive shaft 14 preferably defines a longitudinal axis 13 between the proximal and distal ends 14a, 14b.
(30) Preferably, the anti-torque device 10 is an elongated and generally hollow member that defines a longitudinal axis 15 generally extending from a first or proximal end 10a of the anti-torque device 10 to an opposing second or distal end 10b of the anti-torque device 10. The proximal end 10a of the anti-torque device 10 is preferably rotatably fixedly attached to and/or fixed from rotating relative to at least a portion of the torque-generating body 12 so as to not rotate with the drive shaft 14. However, the proximal end 10a is preferably not axially and/or pivotally fixed to the torque-generating body 12, such that the anti-torque device 10 is removably attached to the torque-generating body 12.
(31) The distal end 10b of the anti-torque device 10 is preferably rotatably fixedly attached to and/or fixed from rotating relative to at least a portion of one of the pedicle screw 16, locking cap 18 and the fixation rod 17. However, the distal end 10b is preferably not axially and/or pivotally fixed to one of the pedicle screw 16, locking cap 18 and the fixation rod 17, such that the anti-torque device 10 is removably attached to the pedicle screw 16, locking cap 18 and the fixation rod 17.
(32) As seen in
(33) An interior surface of the distal end 10b of the anti-torque device 10 may include one or more generally equally spaced-apart recesses, notches, lugs and/or ridges (not shown) that extend generally perpendicularly therefrom to engage at least a portion of one of the pedicle screw 16, locking cap 18 and the fixation rod 17. Alternatively or additionally, the distal end 10b of the anti-torque device 10 may have a generally ovular or not-perfectly-circular cross-sectional shape to engage at least a portion of one of the pedicle screw 16, locking cap 18 and the fixation rod 17. In the present embodiment, the anti-torque device 10 generally surrounds at least a portion of the drive shaft 14, such that the longitudinal axis 13, 15 of each are parallel and/or coincide.
(34) The anti-torque device 10 may be designed to selectively accommodate either a power driver, as shown in
(35) The torque-generating body 12 may include a clutch (not shown) to release the torque to disengage the torque-generating body 12 from the pedicle screw 16 and/or locking cap 18. The clutch may be selectively manually operated by the surgeon through a push button (not shown) or may be automatically activated to set the torque applied by the torque-generating body 12 at or close to zero.
(36) Most, if not all, components of the anti-torque device 10 and the torque-generating body 12 are formed of a high-strength material, such as a metallic material. For example, in the embodiment, the anti-torque device 10 and at least the drive shaft 14 of the torque-generating body 12 are formed of a type of stainless steel. However, the anti-torque device 10 and the torque-generating body 12 are not limited to such materials. For example, alternate materials may include titanium and its alloys, aluminum and its alloys, polymers, phenolic and/or silicone.
(37) Tightening the treaded cap 18 onto a pedicle screw 16 may be done as follows:
(38) (i) mounting a first end of the fixation rod 17 to one pedicle screw 16 and mounting a second end of the fixation rod 17 to another pedicle screw 16;
(39) (ii) mounting the locking cap 18 onto each pedicle screw 16 over the fixation rod 17;
(40) (iii) attaching the distal end 14b of the drive shaft 14 of the torque-generating body 10 to at least a portion of one of the locking cap 18 and pedicle screw 16;
(41) (iv) attaching the distal end 10b of the anti-torque device 10 to at least a portion of one of the pedicle screw 16, a portion of the locking cap 18, the fixation rod 17 or virtually any other structure fixedly secured to one of the screw 16, cap 18 and/or rod 17; and
(42) (v) rotating the drive shaft 14 (i.e., clockwise) to apply a locking torque T.sub.L to the locking cap 14, while preventing the pedicle screw 16 from rotating, thereby generating an equal and opposite reaction torque T.sub.R (i.e., counterclockwise) to the pedicle screw 16 or fixation rod 17.
(43) The procedure may be performed with working channels or tubes that include a slot at the distal-most portion of the working channels or tubes for facilitating the complex dexterous work to be performed, such as screwing in the pedicle screws 16, fixation rods 17 and/or tightening mounting hardware, such as the locking caps 18 and the like.
(44) Referring to
(45) In this embodiment, a first gear 24a′ is operatively connected to a distal end of the torque limiting mechanism 24′ and operatively engages a first spur gear 28′. The first spur gear 28′ preferably has twice the number of gear teeth as the first gear 24a′, such as a twenty (20) to ten (10) gear tooth ratio. A spur 28a′ of the first spur gear 28′ operatively engages a second spur gear 28′. The second spur gear 28′ preferably has twice the number of gear teeth as the spur 28a′ of the first spur gear 28′, such as a twenty (20) to ten (10) gear tooth ratio. The proximal end 14a′ of the drive shaft 14′ is operatively engaged with the second spur gear 28′. In an embodiment, at least a portion of the proximal end 14a′ of the drive shaft 14′ extends through at least a central portion of the second spur gear 28′ and is fixedly connected thereto, such that rotation of the second spur gear 28′ directly rotates the drive shaft 14′. Thus, rotation of the first gear 24a′ by or through the torque limiting mechanism 24′ rotates the drive shaft 14′ and increases the torque applied by the surgeon. In some implementations, the overall gear ratio of the gearbox maybe 4-to-1, with a range between 2-to-1 and 10-to-1.
(46) As with the first embodiment, a proximal end 10a′ of the anti-torque device 10′ is preferably rotatably fixedly attached to at least a portion of the torque-generating body 12′. A distal end 10b′ of the anti-torque device 10′ preferably rotatably fixedly attaches to one of a pedicle screw 16, and fixation rod 17 that is part of the internal fixation system. In operation, rotation of the T-shaped handle 22′ rotates the drive shaft 14′ with respect to the anti-torque device 10′. Thus, the drive shaft 14′ applies a locking torque on one of the locking cap 18 and the pedicle screw 16, while the anti-torque device 10′ prevents the pedicle screw 16 from rotating and, thus, a generally equal and opposite reaction torque is applied to at least one of the pedicle screw 16, locking cap 18, fixation rod 17 and clamp. As with the first embodiment, the above-identified structure of the second embodiment allows the user to accomplish proper tightening of the locking cap 18 to the pedicle screw 16 with only a single hand.
(47) As seen in
(48) Referring to
(49) The anti-torque device 10″ may include a handle 34″ that defines a longitudinal axis that preferably extends generally perpendicularly from a longitudinal axis 15″ defined by an elongated and generally hollow member 36″. The handle 34″ is not a necessary component and is merely provided in the instance of replacing the power tool with a hand-actuated screwdriver or in providing an additional holding/carrying feature for the surgeon. A proximal end 10a″ of the hollow member 36″ preferably includes an eye 38″ having an eccentrically-shaped interior surface. In the present embodiment, the interior surface of at least a portion of the eye 38″ is octagonally-shaped and is sized to matingly receive at least a portion of the motor shaft 20″, which also preferably includes an exterior surface that is octagonally-shaped.
(50) In operation, the user initially inserts the distal end 14b″ of the drive shaft 14″ into the proximal end 10a″ of the hollow member 36″ of the anti-torque device 10″ (see
(51) Once power is supplied to the torque-generating body 12″, the drive shaft 14″ applies a locking torque on one of the locking cap (not shown in
(52) Referring to
(53) In the fourth embodiment, an input drive axis 23″′, as defined by the shaft connecting the T-shaped handle 22″′ to the worm gear 40″′, is roughly perpendicular to a longitudinal axis 13″′ of a drive shaft 14″′. Thus, all of the torque applied through the drive shaft 14″′ is balanced by a distal end 10b″′ of a hollow member 36″′ of the anti-torque device 10″′ and little or no net torque is applied to the pedicle screw. The anti-torque device 10″′ of the present embodiment preferably includes archways 30″′ and operates in a similar manner to the anti-torque device 10′ of the second embodiment described above. The anti-torque device 10″′ may include a handle 34″′, which preferably extends generally perpendicularly from the shaft of the T-shaped handle 22″′ and serves a similar purpose to the handle 34″ of the third embodiment described above. In a variation of the forth embodiment, the worm gear arrangement is replaced by a set of bevel gears to accomplish the same effect of gear reduction while lowering the friction inherent in the use of bevel gears.
(54) Referring to
(55) In operation, as a distal end 14.sup.iv of the drive shaft 14.sup.iv is engaged with one of a pedicle screw (not shown in
(56) Referring to
(57) In this embodiment, the distal end 222a of the input handle 222 engages a notched shaft 226 that is connected to a first gear 24a.sup.v (
(58) As shown in
(59) A proximal end 10a.sup.v of the anti-torque device 10.sup.v is slidably attached to a portion of the torque-generating body 12.sup.v. As such, the anti-torque device 10.sup.v may slide in the longitudinal direction for engagement, but is not able to rotate about the torque-generating body 12.sup.v. The proximal end 10a.sup.v may be provided with a grip pattern, as shown in
(60) In operation, rotation of the handle 222 rotates the drive shaft 14.sup.v with respect to the anti-torque device 10.sup.v. Thus, the drive shaft 14.sup.v applies a locking torque on one of the locking cap 18 and the pedicle screw 16. Meanwhile the anti-torque device 10.sup.v, as fixed by the cooperation of the keyed interface 232 and the face 230, prevents the pedicle screw 16 from rotating and, thus, a generally equal and opposite reaction torque is applied to at least one of the pedicle screw 16, locking cap 18, fixation rod 17. The above-identified structure of the fifth embodiment allows the user to accomplish proper tightening of the locking cap 18 to the pedicle screw 16 with only a single hand.
(61) As seen in
(62) It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. For example, the embodiments shown typically engage pedicle screws, nuts and/or rods used in the thoracic and lumbar spine. However, other applications in the spine may include pedicle screws, nuts and/or rods used in the cervical spine, pedicle hooks used in the cervical, thoracic or lumbar spine, plates or fixation rods used in anterior or lateral fixation of the spine, a vertical expandable rib, transconnectors as used as part of a spine rod construct, transverse bars as used as part of a spine rod construct, rod-to-rod connectors as used as part of a spine rod construct, and setscrews used in holding an end position in distractable devices such as vertebral interbody spacers and interspinous process spacers. Further, other applications may be tightening of locking screws or nuts used in bone fixation in various regions of the human body. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the present disclosure.