Separation disc for a centrifugal separator having spacing members with a triangular shape
11660613 · 2023-05-30
Assignee
Inventors
Cpc classification
International classification
Abstract
A separation disc for a centrifugal separator is adapted to be included in a stack of separation discs inside a centrifugal rotor for separating a fluid mixture. The separation disc has a truncated conical shape with an inner surface and an outer surface and a plurality of spot-formed spacing members extending from at least one of the inner surface and the outer surface. The spot-formed spacing members are for providing interspaces between mutually adjacent separation discs in a stack of separation discs, and the plurality of spot-formed spacing members are tip-shaped and taper from a base at the surface of the separation disc towards a tip extending a height from the surface. A stack of separation discs, a centrifugal separator and a method for separating at least two components of a fluid mixture are also disclosed.
Claims
1. A separation disc for a centrifugal separator, said disc being adapted to be included in a stack of separation discs inside a centrifugal rotor for separating a fluid mixture, wherein the separation disc comprises: a body having a truncated conical shape with an inner surface and an outer surface, a circumferential direction and a longitudinal direction; and a plurality of spot-formed spacing members extending a height from at least one of the inner surface and the outer surface, the plurality of spot-formed spacing members spaced from each other in the circumferential direction and the longitudinal direction, wherein said plurality of spot-formed spacing members are for providing interspaces between mutually adjacent separation discs in a stack of separation discs, wherein said plurality of spot-formed spacing members have a generally triangular cross-section that tapers from a base at said at least one of the inner surface and the outer surface of the separation disc towards an apex at said height from said at least one of the inner surface and the outer surface, wherein the base of the spot-formed spacing members extend to a width which is less than 5 mm along the surface of the separation disc, and wherein the width is a largest dimension of the spot-formed spacing members.
2. The separation disc according to claim 1, wherein at least one of said inner surface and said outer surface is free of spacing members other than said spot-formed spacing members.
3. The separation disc according to claim 1, wherein the plurality of spot-formed spacing members is integrally formed in one piece with the material of the separation disc.
4. The separation disc according to claim 1, wherein the separation disc has a thickness that is less than 0.5 mm.
5. The separation disc according to claim 1, wherein the separation disc comprises more than 300 of said plurality of spot-formed spacing members.
6. The separation disc according to claim 1, wherein the inner or outer surface has a surface density of said plurality of spot-formed spacing members that is above 25 spacing members/dm2.
7. A stack of separation discs adapted to be comprised inside a centrifugal rotor for separating a liquid mixture, comprising axially aligned separation discs having a truncated conical shape with an inner surface and an outer surface, and wherein said axially aligned separation discs comprise a plurality of discs having spot-formed spacing members according to claim 1.
8. The stack of separation discs according to claim 7, wherein said discs having spot-formed spacing members are arranged so that a majority of said spot-formed spacing members of one of said discs are axially aligned with the spot-formed spacing members of an adjacent disc.
9. A centrifugal separator for separation of at least two components of a fluid mixture which are of different densities, which centrifugal separator comprises: a stationary frame; a spindle rotatably supported by the frame; a centrifuge rotor mounted to a first end of the spindle to rotate together with the spindle around an axis of rotation, wherein the centrifuge rotor comprises a rotor casing enclosing a separation space in which a stack of separation discs is arranged to rotate coaxially with the centrifuge rotor; a separator inlet extending into said separation space for supply of the fluid mixture to be separated; a first separator outlet for discharging a first separated phase from said separation space; and a second separator outlet for discharging a second separated phase from said separation space, wherein the stack of separation discs is as according to claim 7.
10. A method for separating at least two components of a fluid mixture which are of different densities comprising the steps of: providing the centrifugal separator according to claim 9; supplying said fluid mixture which are of different densities via said separator inlet to said separation space; discharging a first separated phase from said separation space via said first separator outlet; and discharging a second separated phase from said separation space via said second separator outlet.
11. The separation disc according to claim 1, wherein a line between an apex of the spacing member and a center of the base is in substantially the axial direction of the truncated conical shape of said separation disc.
12. The separation disc according to claim 1, wherein the generally triangular cross-section is formed by a first side wall extending from the body to a point and a second sidewall extending from the body to the point.
13. A separation disc for a centrifugal separator, said disc being adapted to be included in a stack of separation discs inside a centrifugal rotor for separating a fluid mixture, wherein the separation disc comprises: a body having a truncated conical shape with an inner surface and an outer surface, a circumferential direction and a longitudinal direction; and a plurality of spot-formed spacing members extending a height from at least one of the inner surface and the outer surface, the plurality of spot-formed spacing members spaced from each other in the circumferential direction and the longitudinal direction, wherein said plurality of spot-formed spacing members are for providing interspaces between mutually adjacent separation discs in a stack of separation discs, wherein said plurality of spot-formed spacing members have a generally triangular cross-section that tapers from a base at said at least one of the inner surface and the outer surface of the separation disc towards an apex at said height from said at least one of the inner surface and the outer surface, wherein the base of the spot-formed spacing members extend to a width which is less than 5 mm along the surface of the separation disc, and wherein a base of each of the plurality of spacing members is a circle, an ellipse or a square.
14. A separation disc for a centrifugal separator, said disc being adapted to be included in a stack of separation discs inside a centrifugal rotor for separating a fluid mixture, wherein the separation disc comprises: a body having a truncated conical shape with an inner surface and an outer surface, a circumferential direction and a longitudinal direction; and a plurality of spot-formed spacing members extending a height from at least one of the inner surface and the outer surface, the plurality of spot-formed spacing members spaced from each other in the circumferential direction and the longitudinal direction, wherein said plurality of spot-formed spacing members are for providing interspaces between mutually adjacent separation discs in a stack of separation discs, wherein said plurality of spot-formed spacing members have a generally triangular cross-section that tapers from a base at said at least one of the inner surface and the outer surface of the separation disc towards an apex at said height from said at least one of the inner surface and the outer surface, wherein the base of the spot-formed spacing members extend to a width which is less than 5 mm along the surface of the separation disc, and wherein the tip of said plurality of spot-formed spacing members has a tip radius in a cross-section which is less than the height to which said spot-formed spacing members extend from the surface.
15. A stack of separation discs adapted to be comprised inside a centrifugal rotor for separating a liquid mixture, comprising axially aligned separation discs having a truncated conical shape with an inner surface and an outer surface, and wherein said axially aligned separation discs comprise a plurality of discs having spot-formed spacing members, wherein each of the plurality of disc comprises: a body having a truncated conical shape with an inner surface and an outer surface, a circumferential direction and a longitudinal direction; and a plurality of spot-formed spacing members extending a height from at least one of the inner surface and the outer surface, the plurality of spot-formed spacing members spaced from each other in the circumferential direction and the longitudinal direction, wherein said plurality of spot-formed spacing members are for providing interspaces between mutually adjacent separation discs in a stack of separation discs, wherein said plurality of spot-formed spacing members have a generally triangular cross-section that tapers from a base at said at least one of the inner surface and the outer surface of the separation disc towards an apex at said height from said at least one of the inner surface and the outer surface, wherein the base of the spot-formed spacing members extend to a width which is less than 5 mm along the surface of the separation disc, and wherein said plurality of discs having spot-formed spacing members are arranged so that a majority of said spot-formed spacing members of one of said discs are displaced compared to the spot-formed spacing members of an adjacent disc.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(8) The separation disc, stack of separation discs and centrifugal separator according to the present disclosure will be further illustrated by the following description with reference to the accompanying drawings.
(9)
(10) However, as an alternative, it is to be understood that outer surface 3 could be provided with the spot-formed spacing members 4 whereas inner surface 2 could be free of spot-formed spacing members 4 and also free of other spacing members.
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(12) There are also a number of cut-outs 13 at the inner periphery 6 of the separation disc 1 in order to facilitate stacking on e.g. a distributor.
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(18) It is to be understood that a majority or all spot-formed and tip-shaped spacing members 4 on a separation disc may extend in the same direction, i.e. a majority or all spot-formed and tip-shaped spacing members 4 on a separation disc may extend in a direction that is substantially perpendicular to the surface, like the example shown in
(19) Furthermore, the tip 9 of a tip-shaped and spot-formed spacing member has a tip radius R.sub.tip, and is further shown in more detail in
(20)
(21) The dimensions as discussed above related to the width of the base 8 of the spot-formed spacing member 4, also apply to the width of the spot-formed spacing member 4 along the direction A in the embodiments of
(22)
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(24) In other words, the separation discs of the disc stack 1 are arranged so that a spot-formed and tip-shaped spacing member 4a of a separation disc 1a does not abut adjacent disc 1b at a position where the adjacent disc 1b has spot-formed and tip-shaped spacing member 4b. This is also illustrated in
(25) However, the separation discs 1 of the disc stack 10 may be provided on the distributor 11 so that a majority of the spot-formed and tip-shaped spacing members of a disc are axially aligned with the spot-formed and tip-shaped spacing members of an adjacent disc, as in a conventional disc stack having elongated radial spacing members. This is illustrated in
(26)
(27) The centrifugal separator 14 comprises a rotating part arranged for rotation about an axis of rotation (X2) and comprises rotor 17 and spindle 16. The spindle 16 is supported in a stationary frame 15 of the centrifugal separator 14 in a bottom bearing 24 and a top bearing 23. The stationary frame 15 surrounds rotor 17.
(28) The rotor 17 forms within itself a separation chamber 18 in which centrifugal separation of e.g. a liquid mixture takes place during operation. The separation chamber 18 may also be referred to as a separation space 18.
(29) The separation chamber 18 is provided with a stack 10 of frusto-conical separation discs 1 in order to achieve effective separation of the fluid to be separated. The stack 10 of truncated conical separation discs 1 are examples of surface-enlarging inserts. These discs 1 are fitted centrally and coaxially with the rotor 17 and also comprise through holes which form axial channels 25 for axial flow of liquid when the separation discs 9 are fitted in the centrifugal separator 1. The separation discs 1 and stack 10 are as discussed in relation to any embodiment shown in
(30) The centrifugal separator 14 is in this case fed from the top via stationary inlet pipe 19, which thus forms an inlet channel for introducing e.g. a liquid mixture for centrifugal separation to the separation space 18 of the centrifugal separator. The inlet channel may also be referred to as a separator inlet. Liquid material to be separated may be transported to a central duct in the distributor 11, e.g. by means of a pump (not shown). Such a pump may be arranged to supply liquid material to be separated with a flow rate of above 60 m.sup.3/hour, such as above 70 m.sup.3/hour to the inlet pipe 19 of the centrifugal separator 14.
(31) The rotor 17 has extending from it a liquid light phase outlet 20 for a lower density component separated from the liquid, and a liquid heavy phase outlet 21 for a higher density component, or heavy phase, separated from the liquid. The outlets 20 and 21 extend through the frame 15. The outlets 20, 21 may also be referred to as separator outlets 20, 21. Further, centripetal pumps, such as paring discs, may be arranged at outlets 20 and 21 to aid in transporting separated phases out from the separator.
(32) However, the centrifugal separator 14 may also be of a so-called hermetic type with a closed separation space 18, i.e. the separation space 18 may be intended to be completely filled with liquid during operation. In principle, this means that preferably no air or free liquid surfaces is meant to be present within the rotor 17. This means that also the inlet 19 and the outlets 20 and 21 may be mechanically hermetically sealed to reduce the risk of oxygen or air getting into the separation space and contact the liquid to be separated.
(33) The rotor 17 is further provided at its outer periphery with a set of radially sludge outlets 22 in the form of intermittently openable outlets for discharge of higher density component such as sludge or other solids in the liquid. This material is thus discharged from a radially outer portion of the separation chamber 18 to the space around the rotor 17.
(34) The centrifugal separator 14 is further provided with a drive motor 25. This motor 25 may for example comprise a stationary element 26 and a rotatable element 27, which rotatable element 27 surrounds and is so connected to the spindle 16 that during operation it transmits driving torque to the spindle 16 and hence to the rotor 17. The drive motor 25 may thus be an electric motor. Furthermore, the drive motor 25 may be connected to the spindle 16 by transmission means. The transmission means may be in the form of a worm gear which comprises a pinion and an element connected to the spindle 16 in order to receive driving torque. The transmission means may alternatively take the form of a propeller shaft, drive belts or the like, and the drive motor may alternatively be connected directly to the spindle.
(35) During operation of the separator in
(36) Depending on the density, different phases in the liquid is separated in the interspaces 28 between the separation discs 1 of the stack 10 fitted in the separation space 18. Heavier components in the liquid move radially outwards between the separation discs, whereas the phase of lowest density moves radially inwards between the separation discs and is forced through outlet 20 arranged at the radial innermost level in the separator. The liquid of higher density is instead forced out through outlet 21 that is at a radial distance that is larger than the radial level of outlet 20. Thus, during separation, an interphase between the liquid of lower density and the liquid of higher density is formed in the separation space 18. Solids, or sludge, accumulate at the periphery of the separation chamber 18 and is emptied intermittently from the separation space by the sludge outlets 22 being opened, whereupon sludge and a certain amount of fluid is discharged from the separation space by means of centrifugal force. However, the discharge of sludge may alternatively take place continuously, in which case the sludge outlets 22 take the form of open nozzles and a certain flow of sludge and/or heavy phase is discharged continuously by means of centrifugal force.
(37) In certain applications, the separator 14 only contains a single liquid outlet, such as only liquid outlet 20, and the sludge outlets 22. This depends on the liquid material that is to be processed.
(38) In the embodiment of
(39) The centrifugal separator 14 may be arranged to separate milk into cream and skimmed milk.
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(41) The invention is not limited to the embodiment disclosed but may be varied and modified within the scope of the claims set out below. The invention is not limited to the type of separator as shown in the Figures. The term “centrifugal separator” also comprises centrifugal separators with a substantially horizontally oriented axis of rotation and separator having a single liquid outlet.