SEWING MACHINE VIBRATION DAMPENER
20250188659 ยท 2025-06-12
Inventors
Cpc classification
International classification
Abstract
A sewing machine assembly includes a sewing machine frame, a needle bar, a drive shaft, and a vibration dampener system. The needle bar configured to linearly reciprocate relative to the sewing machine frame along a needle bar axis. The drive shaft is coupled to the needle bar and configured to rotate about a drive axis to drive linear reciprocation of the needle bar along the needle bar axis. The vibration dampener system is coupled to the drive shaft to reduce vibration of the sewing machine assembly caused by linear reciprocation of the needle bar during use of the sewing machine assembly.
Claims
1. A sewing machine assembly comprising: a sewing machine frame including a frame base, a frame body that extends from the frame base, a frame head coupled to the frame body that extends from the frame body toward the frame base to define a throat of the sewing machine frame; a needle bar configured to linearly reciprocate relative to the sewing machine frame along a needle bar axis; and a drive shaft coupled to the needle bar and configured to rotate about a drive axis in a first direction to drive linear reciprocation of the needle bar along the needle bar axis; and a vibration dampener system coupled to the drive shaft to reduce vibration of the sewing machine assembly caused by linear reciprocation of the needle bar during use of the sewing machine assembly, wherein the vibration dampener system comprises: a first counterbalance shaft configured to rotate about a first axis in the first direction; a first offset weight coupled to the first counterbalance shaft for rotation therewith; a second counterbalance shaft configured to rotate about a second axis in a second direction opposite the first direction of the first counterbalance shaft; and a second offset weight coupled to the second counterbalance shaft for rotation therewith so that the second offset weight opposes the first offset weight at neutral positions as the needle bar linearly reciprocates relative to the sewing machine frame.
2. The sewing machine assembly of claim 1, wherein the first offset weight is equal to the second offset weight.
3. The sewing machine assembly of claim 2, wherein the first counterbalance shaft is coupled to the drive shaft so that rotation of the drive shaft about the drive axis in the first direction drives rotation of the first counterbalance shaft about the first axis in the first direction and the second counterbalance shaft is coupled to the first counterbalance shaft so that rotation of the first counterbalance shaft about the first axis in the first direction drives rotation of the second counterbalance shaft about the second axis in the second direction opposite the first direction.
4. The sewing machine assembly of claim 3, wherein the vibration dampener system further comprises: a first gear coupled to the first counterbalance shaft for rotation therewith; and a second gear coupled to the second counterbalance shaft for rotation therewith; wherein the second gear mates with the first gear so that rotation of the first counterbalance shaft about the first axis in the first direction drives rotation of the second counterbalance shaft about the second axis in the second direction opposite the first direction.
5. The sewing machine assembly of claim 3, wherein the vibration dampener system further comprises: a drive belt that extends between the drive shaft and the first counterbalance shaft so that rotation of the drive shaft about the drive axis in the first direction drives rotation of the first counterbalance shaft about the first axis in the first direction.
6. The sewing machine assembly of claim 2, wherein the first counterbalance shaft is coupled to the drive shaft so that rotation of the drive shaft drives rotation of the first counterbalance shaft and the second counterbalance shaft is coupled to the drive shaft so that rotation of the drive shaft in the first direction drives rotation of the second counterbalance shaft in the second direction.
7. The sewing machine assembly of claim 2, wherein the first counterbalance shaft and the second counterbalance shaft are independently driven.
8. The sewing machine assembly of claim 2, further comprising: a drive linkage that extends between and interconnects the drive shaft and the needle bar to transfer the rotation of the drive shaft to linear movement of the needle bar, the drive linkage comprising a counterbalance weight coupled to one end of the drive shaft for rotation therewith with the drive shaft positioned between a higher mass end of the counterbalance weight and a lower mass end of the counterbalance weight; a link arm coupled to the lower mass end of the counterbalance weight for rotation therewith; and a needle bar crank that extends between a first end coupled to the link arm and a second end coupled to the needle bar.
9. The sewing machine assembly of claim 2, further comprising: a counterbalance weight coupled to one end of the drive shaft for rotation therewith with the drive shaft positioned between a higher mass end of the counterbalance weight and a lower mass end of the counterbalance weight.
10. The sewing machine assembly of claim 1, wherein the first counterbalance shaft is coupled to the drive shaft so that rotation of the drive shaft about the drive axis in the first direction drives rotation of the first counterbalance shaft about the first axis in the first direction and the second counterbalance shaft is coupled to the first counterbalance shaft so that rotation of the first counterbalance shaft about the first axis in the first direction drives rotation of the second counterbalance shaft about the second axis in the second direction opposite the first direction.
11. The sewing machine assembly of claim 1, wherein the first counterbalance shaft is coupled to the drive shaft so that rotation of the drive shaft drives rotation of the first counterbalance shaft and the second counterbalance shaft is coupled to the drive shaft so that rotation of the drive shaft in the first direction drives rotation of the second counterbalance shaft in the second direction.
12. The sewing machine assembly of claim 1, wherein the first counterbalance shaft and the second counterbalance shaft are independently driven.
13. The sewing machine assembly of claim 1, further comprising: a drive linkage that extends between and interconnects the drive shaft and the needle bar to transfer the rotation of the drive shaft to linear movement of the needle bar, the drive linkage comprising a counterbalance weight coupled to one end of the drive shaft for rotation therewith with the drive shaft positioned between a higher mass end of the counterbalance weight and a lower mass end of the counterbalance weight; a link arm coupled to the lower mass end of the counterbalance weight for rotation therewith; and a needle bar crank that extends between a first end coupled to the link arm and a second end coupled to the needle bar.
14. The sewing machine assembly of claim 1, further comprising: a counterbalance weight coupled to one end of the drive shaft for rotation therewith with the drive shaft positioned between a higher mass end of the counterbalance weight and a lower mass end of the counterbalance weight.
15. A vibration dampener system adapted for use with a sewing machine to reduce vibration of the sewing machine caused by reciprocal linear movement of a needle bar during use of the sewing machine, the vibration dampener system comprising: a first counterbalance shaft coupled to a drive shaft of the sewing machine and configured to rotate about a first axis in a first direction, wherein the drive shaft is coupled to the needle bar and is configured to rotate about a drive axis in the first direction to drive linear reciprocation of the needle bar, a first offset weight coupled to the first counterbalance shaft for rotation therewith; and a second counterbalance shaft coupled to the first counterbalance shaft and configured to rotate about a second axis in a second direction opposite the first direction of the first counterbalance shaft; and a second offset weight coupled to the second counterbalance shaft for rotation therewith so that the second offset weight opposes the first offset weight at neutral positions as the needle bar linearly reciprocates.
16. The vibration dampener system of claim 15, wherein the first offset weight is equal to the second offset weight.
17. The vibration dampener system of claim 16, wherein the vibration dampener system further comprises: a first gear coupled to the first counterbalance shaft for rotation therewith; and a second gear coupled to the second counterbalance shaft for rotation therewith; wherein the second gear mates with the first gear so that rotation of the first counterbalance shaft about the first axis in the first direction drives rotation of the second counterbalance shaft about the second axis in the second direction opposite the first direction.
18. The vibration dampener system of any one of claim 17, wherein the vibration dampener system further comprises: a drive belt that extends between the drive shaft and the first counterbalance shaft so that rotation of the drive shaft about the drive axis in the first direction drives rotation of the first counterbalance shaft about the first axis in the first direction.
19. The vibration dampener system of claim 15, wherein the vibration dampener system further comprises: a first gear coupled to the first counterbalance shaft for rotation therewith; and a second gear coupled to the second counterbalance shaft for rotation therewith; wherein the second gear mates with the first gear so that rotation of the first counterbalance shaft about the first axis in the first direction drives rotation of the second counterbalance shaft about the second axis in the second direction opposite the first direction.
20. The vibration dampener system of claim 15, wherein the vibration dampener system further comprises: a drive belt that extends between the drive shaft and the first counterbalance shaft so that rotation of the drive shaft about the drive axis in the first direction drives rotation of the first counterbalance shaft about the first axis in the first direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
[0033] For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
[0034] An illustrative embodiment of a sewing machine assembly 10 is shown in
[0035] During use of a sewing machine, the drive system causes the needle bar to linearly reciprocate relative to the sewing machine frame. The oscillations of the needle bar may cause the sewing machine to vibrate. At certain speeds, the movement of the needle bar may causes the sewing machine frame to vibrate at its resonance frequency.
[0036] For freely maneuverable sewing machines, i.e. machines able to move in lateral and longitudinal directions relative to the fabric, vibration of the sewing machine frame may make it difficult for the user to accurately move the sewing machine assembly along the desired pattern or stitch line. Moreover, if the sewing machine frame begins to vibrate at its resonance frequency, the user may have a difficult time controlling the movement of the sewing machine assembly.
[0037] The sewing machine assembly 10, therefore, includes the vibration dampener system 20 to reduce vibration of the sewing machine assembly 10. The vibration dampener system 20 is coupled to the drive system 18 of the sewing machine assembly 10 to reduce vibration of the sewing machine assembly 10 in the illustrative embodiment.
[0038] The vibration dampener system 20 includes a first counterbalance shaft 22 with a first offset weight 24 and a second counterbalance shaft 26 with a second offset weight 28 as shown in
[0039] Each offset weight 24, 28 has a higher mass end 24A, 28A and a lower mass end 24B, 28B as shown in
[0040] The vibration dampener system 20 moves through a plurality of positions as the drive system 18 moves the needle bar 14 linearly along the needle bar axis 14A as shown in
[0041] As the needle bar 14 is driven downwardly through the fabric, the vibration dampener system 20 moves to an upward configuration in which the offset weights 24, 28 are in a second position as shown in
[0042] As the needle bar 14 moves back out of the fabric, the vibration dampener system 20 moves to a second neutral configuration in which the offset weights 24, 28 are in a third position as shown in
[0043] As the needle bar 14 moves to the fully upward position, the vibration dampener system 20 moves to the downward configuration in which the offset weights 24, 28 are in a fourth position as shown in
[0044] Each counterbalance shaft 22, 26 is mounted to the sewing machine frame 12 using mount brackets 30, 32. The sewing machine assembly 10 includes a first mount bracket 30 that mounts one end of each counterbalance shaft 22, 26 and a second mount bracket 32 spaced apart axially from the first mount bracket 30 that mounts the opposite end of each counterbalance shaft 22, 26. Each mount bracket 30, 32 has bearings 34, 36 that support each shaft 22, 26 for rotation about the respective axes 22A, 26A. The mount bracket 30 has bearings 34, while mount bracket 32 has bearings 36 as shown in
[0045] Turning again to the drive system 18 includes a drive shaft 40 and a drive linkage 42 as shown in
[0046] The drive linkage 42 includes a counterbalance weight 44, a link arm 46, and a needle bar crank 48 as shown in
[0047] The drive linkage 42 is configure to move through a plurality of configurations to move the needle bar 14 linearly along the needle bar axis 14A as shown in
[0048] In the first position, or one of the neutral positions, the higher mass ends 24A, 28A of each offset weight 24, 28 of the vibration dampener system 20 faces towards each other as shown in
[0049] As the needle bar 14 is driven downwardly through the fabric, the drive linkage 42 moves to a second configuration and the vibration dampener system 20 is in the upward configuration as shown in
[0050] In the second position, the higher mass ends 24A, 28A of each offset weight 24, 28 of the vibration dampener system 20 are above the respective counterbalance shaft 22, 26 and face away from the drive shaft 40 as shown in
[0051] As the needle bar 14 moves back out of the fabric, the drive linkage 42 moves to a third configuration and the vibration dampener system 20 is in the second neutral configuration as shown in
[0052] In the third position, the higher mass ends 24A, 28A of each offset weight 24, 28 of the vibration dampener system 20 face in opposite directions away from each other as shown in
[0053] As the needle bar 14 moves to the fully upward position, the drive linkage 42 moves to a fourth configuration and the vibration dampener system 20 is in the downward configuration as shown in
[0054] In the fourth position, the higher mass ends 24A, 28A of each offset weight 24, 28 of the vibration dampener system 20 are below the respective counterbalance shaft 22, 26 and face toward the drive shaft 40 as shown in
[0055] In the illustrative embodiment, the vibration dampener system 20 is coupled to the drive shaft 40 in between the two ends of the drive shaft 40 as shown in
[0056] In the illustrative embodiment, the first counterbalance shaft 22 is coupled to the drive shaft 40 of the drive system 18 and the second counterbalance shaft 24 is coupled to the first counterbalance shaft 22. The first counterbalance shaft 22 is coupled to the drive shaft 40 so that rotation of the drive shaft 40 in the first direction rotates the first counterbalance shaft 22 about the first axis 22A. The second counterbalance shaft 24 is coupled to the first counterbalance shaft 22 so that rotation of the first counterbalance shaft 22 in the first direction drives rotation of the second counterbalance shaft 26 in the second direction about the second axis 26A.
[0057] In the illustrative embodiment, the vibration dampener system 20 includes a drive belt mechanism 50 and a gear train 52 as shown in
[0058] The drive belt mechanism 50 includes a driver pulley wheel 54, a driven pulley wheel 56, and a drive belt 58 as shown in
[0059] The gear train 52 includes a first gear 60 and a second gear 62 as shown in
[0060] In some embodiments, the second counterbalance shaft 24 may be coupled to the drive shaft 40 of the drive system 18 and the first counterbalance shaft 22 may be coupled to the first counterbalance shaft 22. The drive belt mechanism 50 may be coupled to the second counterbalance shaft 24 so that rotation of the drive shaft 40 drives rotation of the second counterbalance shaft 24. The gear train 52 transfers rotation of the second counterbalance shaft 24 to the first counterbalance shaft 22 so that the first counterbalance shaft 22 rotates in the opposite direction.
[0061] In some embodiments, multiple gear trains are used to link the respective shafts together to transfer rotation therebetween. In some embodiments, another linking method may be used to link the rotation of the respective shafts together. In some embodiments, each counterbalance shaft 22, 26 may be independently driven by a separate actuator.
[0062] In the illustrative embodiment, the sewing machine frame 12 has a frame base 64, a frame body 66, and a frame head 68 as shown in
[0063] The drive linkage 42 is located in the frame head 68 of the sewing machine frame 12 as suggested in
[0064] While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.