RETROFIT CARTRIDGE SYSTEM WITH CONTROLLED FLOW, FOR CONVERTING TRADITIONAL URINAL INTO HYBRID
20250188727 ยท 2025-06-12
Inventors
Cpc classification
International classification
E03D13/00
FIXED CONSTRUCTIONS
E03D9/00
FIXED CONSTRUCTIONS
Abstract
A cartridge formed to fit in the drain of a urinal is presented. The cartridge has an orifice formed therein to regulate a flow of flushing water so that the flushing water rises to come in contact with a chemical volume, thereby becoming chemically infused. The orifice may be adjustable to determine a height to which the flushing water rises in the urinal bowl. The orifice comprises a screw adjustment system, an orifice occlusion system, or a shaft and cap system. A flushing water source having an adjustable orifice is also presented. The flushing water source orifice can be adjusted to determine a height to which flushing water rises in the urinal bowl when the urinal is flushed.
Claims
1. A cartridge system comprising: a cartridge formed to fit into the drain of a urinal, the cartridge having an orifice formed therein to regulate a flow of flushing water in a bowl of the urinal in a controlled manner such that the flushing water rises to a predetermined level and drains at a predetermined rate within the bowl when the urinal is flushed.
2. A cartridge system as set forth in claim 1, further comprising: a chemical volume disposed within the bowl of the urinal, whereby when the urinal is flushed and the flushing water rises to the predetermined level within the bowl, the flushing water contacts the chemical volume and becomes chemically infused.
3. A cartridge system as set forth in claim 2, wherein the chemical volume is attached with the cartridge.
4. A cartridge system as set forth in claim 2, wherein the chemical volume is detachably attached with the cartridge.
5. A cartridge system as set forth in claim 1, wherein the orifice is adjustable to adjust the flow rate of the flushing water therethrough.
6. A cartridge system as set forth in claim 5, wherein the orifice is selected from a group consisting of: a screw adjustment system comprising a screw, a regulator body, and a cover surface, where the screw threadably passes through at least one of the regulator body and the cover surface such that when the screw is rotated, a gap between the regulator body and the cover surface is adjusted to adjust the flow rate of the flushing water therethrough; an orifice occlusion system comprising an orifice-containing surface having an orifice with an area formed therethrough and a cover surface disposed thereon: where the cover surface occludes at least a portion of the orifice, and where at least one of the cover surface and orifice-containing surface can be moved relative to the other to adjust the area of the orifice to adjust the flow rate of the flushing water therethrough; and a shaft system comprising a shaft attached with a cap and an interior of the cartridge where the shaft is moveable to adjust a height of the cap relative to the drain of the urinal to adjust a gap therebetween to adjust the flow rate of the flushing water therethrough.
7. A cartridge system as set forth in claim 6, wherein in the orifice occlusion system, the orifice-containing surface contains an orifice consisting of: a single orifice where the cover surface can be moved to cover a portion of the orifice; and a plurality of orifices where the cover surface can be moved to cover a portion of the plurality of orifices.
8. A urinal flushing system comprising: a flushing water source having an adjustable flushing water output; and a cartridge formed to fit into the drain of a urinal, the cartridge having an orifice formed therein to regulate a flow of flushing water from the flushing water source in a bowl of the urinal in a controlled manner such that the flushing water rises to a predetermined level and drains at a predetermined rate within the bowl when the urinal is flushed.
9. A urinal flushing system as set forth in claim 8, wherein flushing water source includes an adjustable flushing water orifice to adjust flushing water output.
10. A urinal flushing system as set forth in claim 2, wherein the chemical volume is attached with the cartridge.
11. A urinal flushing system as set forth in claim 2, wherein the chemical volume is detachably attached with the cartridge.
12. A urinal flushing system as set forth in claim 1, wherein the flushing water orifice is adjustable to adjust the flow rate of the flushing water therethrough.
13. A urinal flushing system as set forth in claim 5, wherein the flushing water orifice is selected from a group consisting of: a screw adjustment system comprising a screw, a regulator body, and a cover surface, where the screw threadably passes through at least one of the regulator body and the cover surface such that when the screw is rotated, a gap between the regulator body and the cover surface is adjusted to adjust the flow rate of the flushing water therethrough; an orifice occlusion system comprising an orifice-containing surface having an orifice with an area formed therethrough and a cover surface disposed thereon: where the cover surface occludes at least a portion of the orifice, and where at least one of the cover surface and orifice-containing surface can be moved relative to the other to adjust the area of the orifice to adjust the flow rate of the flushing water therethrough; and a shaft system comprising a shaft attached with a cap and an interior of the cartridge where the shaft is moveable to adjust a height of the cap relative to the drain of the urinal to adjust a gap therebetween to adjust the flow rate of the flushing water therethrough.
14. A urinal flushing system as set forth in claim 6, wherein in the orifice occlusion system, the orifice-containing surface contains an orifice consisting of: a single orifice where the cover surface can be moved to cover a portion of the orifice; and a plurality of orifices where the cover surface can be moved to cover a portion of the plurality of orifices.
15. A cartridge system kit comprising: a cartridge formed to fit into the drain of a urinal, the cartridge having an orifice formed therein to regulate a flow of flushing water in a bowl of the urinal in a controlled manner such that the flushing water rises to a predetermined level and drains at a predetermined rate within the bowl when the urinal is flushed.
16. A cartridge system kit as set forth in claim 15, further comprising: a chemical volume disposed within the bowl of the urinal, whereby when the urinal is flushed and the flushing water rises to the predetermined level within the bowl, the flushing water contacts the chemical volume and becomes chemically infused.
17. A cartridge system kit as set forth in claim 16, wherein the chemical volume is attached with the cartridge.
18. A cartridge system kit as set forth in claim 16, wherein the chemical volume is detachably attachable with the cartridge.
19. A cartridge system kit as set forth in claim 15, wherein the orifice is adjustable to adjust the flow rate of the flushing water therethrough.
20. A cartridge system kit as set forth in claim 19, wherein the orifice is selected from a group consisting of: a screw adjustment system comprising a screw, a regulator body, and a cover surface, where the screw threadably passes through at least one of the regulator body and the cover surface such that when the screw is rotated, a gap between the regulator body and the cover surface is adjusted to adjust the flow rate of the flushing water therethrough; an orifice occlusion system comprising an orifice-containing surface having an orifice with an area formed therethrough and a cover surface disposed thereon: where the cover surface occludes at least a portion of the orifice, and where at least one of the cover surface and orifice-containing surface can be moved relative to the other to adjust the area of the orifice to adjust the flow rate of the flushing water therethrough; and a shaft system comprising a shaft attached with a cap and an interior of the cartridge where the shaft is moveable to adjust a height of the cap relative to the drain of the urinal to adjust a gap therebetween to adjust the flow rate of the flushing water therethrough.
21. A cartridge system kit as set forth in claim 20, wherein in the orifice occlusion system, the orifice-containing surface contains an orifice consisting of: a single orifice where the cover surface can be moved to cover a portion of the orifice; and a plurality of orifices where the cover surface can be moved to cover a portion of the plurality of orifices.
22. A urinal flushing system kit comprising: a flushing water source having an adjustable flushing water output; and a cartridge formed to fit into the drain of a urinal, the cartridge having an orifice formed therein to regulate a flow of flushing water from the flushing water source in a bowl of the urinal in a controlled manner such that the flushing water rises to a predetermined level and drains at a predetermined rate within the bowl when the urinal is flushed.
23. A urinal flushing system kit as set forth in claim 22, wherein flushing water source includes an adjustable flushing water orifice to adjust flushing water output.
24. A urinal flushing system kit as set forth in claim 23, wherein the chemical volume is attached with the cartridge.
25. A urinal flushing system kit as set forth in claim 23, wherein the chemical volume is detachably attachable with the cartridge.
26. A urinal flushing system kit as set forth in claim 22, wherein the flushing water orifice is adjustable to adjust the flow rate of the flushing water therethrough.
27. A urinal flushing system kit as set forth in claim 26, wherein the flushing water orifice is selected from a group consisting of: a screw adjustment system comprising a screw, a regulator body, and a cover surface, where the screw threadably passes through at least one of the regulator body and the cover surface such that when the screw is rotated, a gap between the regulator body and the cover surface is adjusted to adjust the flow rate of the flushing water therethrough; an orifice occlusion system comprising an orifice-containing surface having an orifice with an area formed therethrough and a cover surface disposed thereon: where the cover surface occludes at least a portion of the orifice, and where at least one of the cover surface and orifice-containing surface can be moved relative to the other to adjust the area of the orifice to adjust the flow rate of the flushing water therethrough; and a shaft system comprising a shaft attached with a cap and an interior of the cartridge where the shaft is moveable to adjust a height of the cap relative to the drain of the urinal to adjust a gap therebetween to adjust the flow rate of the flushing water therethrough.
28. A urinal flushing system kit as set forth in claim 27, wherein in the orifice occlusion system, the orifice-containing surface contains an orifice consisting of: a single orifice where the cover surface can be moved to cover a portion of the orifice; and a plurality of orifices where the cover surface can be moved to cover a portion of the plurality of orifices.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The objects, features and advantages of the present invention will be apparent from the following detailed descriptions of the various aspects of the invention in conjunction with reference to the following drawings, where:
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DETAILED DESCRIPTION
[0059] The present invention relates to a cartridge system for a urinal and, more particularly, to a cartridge system for a urinal having a cartridge that regulates the flow of flushing water in a controlled manner. The following description is presented to enable one of ordinary skill in the art to make and use the invention and to incorporate it in the context of particular applications. Various modifications, as well as a variety of uses, in different applications will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to a wide range of embodiments. Thus, the present invention is not intended to be limited to the embodiments presented, but is to be accorded with the widest scope consistent with the principles and novel features disclosed herein.
[0060] In the following detailed description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to one skilled in the art that the present invention may be practiced without necessarily being limited to these specific details. In other instances, well-known structures and devices are shown in block diagram form, rather than in detail, in order to avoid obscuring the present invention.
[0061] The reader's attention is directed to all papers and documents which are filed concurrently with this specification and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference. All the features disclosed in this specification, (including any accompanying claims, abstract, and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
[0062] Furthermore, any element in a claim that does not explicitly state means for performing a specified function, or step for performing a specific function, is not to be interpreted as a means or step clause as specified in 35 U.S.C. Section 112, Paragraph 6. In particular, the use of step of or act of in the claims herein is not intended to invoke the provisions of 35 U.S.C. 112, Paragraph 6.
[0063] Please note, if used, the labels left, right, front, back, top, bottom, forward, reverse, clockwise and counter-clockwise have been used for convenience purposes only and are not intended to imply any particular fixed direction. Instead, they are used to reflect relative locations and/or directions between various portions of an object. As such, as the present invention is changed, the above labels may change their orientation.
Specific Details:
[0064] Described is a retrofit cartridge system with a controlled flow. Existing urinals, which are often manual urinals, can be made into hybrid models that do not flush with every use by adding automated actuators. The automated actuator flushes the urinal at a predetermined time intervals or after a number of users, rather than after every user.
[0065] The main purpose of the cartridge is to control the flow of the flushing water so that when the urinal 100 is flushed, the flushing water rises to come into contact with the chemical volume 106. This is depicted in
[0066] The same urinal bowl 200, the cartridge 102, and the chemical volume 214 configuration shown in
[0067] It is also contemplated that different flush volumes, which are common in the market, can be accommodated by adjustment of the flow rate of the cartridge 102. This will allow different flush volumes to have the same amount of dosing of the water that is left in the trap. Therefore, if each flush should leave 1% of the volume of the trap to be chemicals, then no matter what size flush occurs, the cartridge 102 can be set to hit the target volume. This is important because there are many different flush volumes available on the market, and adjustment of cartridge flow rate will, thus, allow the chemicals in the chemical volume 214 to last the same amount of time, even with different flush volumes.
[0068] Next, three specific cartridge configurations will be described as non-limiting examples of how to control the flow of flushing water 300 in order to control the level 302 of the flushing water 300 in the urinal bowl 200. These include a screw-type cartridge, a rotatably variable orifice-type cartridge, and a cap-type cartridge. Additionally, another way of controlling the rate of fluid flow in a urinal by controlling the flow of flushing fluid from a flushing fluid source will be presented.
(1) Screw-Type Cartridge
[0069] The individual components of a screw-type cartridge are shown in an exploded view in
[0070] A side view of an assembled screw-type cartridge is shown in
[0071] A top-down view of the regulator body 404 is presented in
[0072] A cutaway cross-sectional view of the screw-type cartridge is shown in
[0073] A variety of cutaway perspective views of the screw-type cartridge are shown in
[0074] A variety of non-cutaway perspective views of the screw-type cartridge are shown in
(2) Rotatably Variable Orifice-Type Cartridge
[0075] A variable-area orifice mechanism according to the present invention is presented in
[0076] A cartridge 1000 disposed within a drain 1002 of a urinal bowl 1004 is presented in
[0077] A cartridge 1000 having a first orifice body 900 and a second orifice body 902, each with a single orifice formed therethrough is depicted in
[0078] An alternative variable-area orifice mechanism according to the present invention is presented in
[0079] A cartridge 1200 disposed within a drain 1202 of a urinal bowl 1204 is presented in
[0080] A cartridge 1200 having a first orifice body 1100 and a second orifice body 1102, each with a single orifice formed therethrough is depicted in
(3) Cap-Type Cartridge
[0081] A cap-type cartridge 1300 according to the present invention is shown in
[0082] A perspective view of the cap-type cartridge 1300 is presented in
[0083] A side view of the support structure 1308 with the threaded hole 1310 is shown in
[0084] A side view of the cartridge 1300 with the cap 1314 is shown in
[0085] A top-down view of the cap 1314 with the tab 1316 is presented in
[0086] In addition to cartridges with built-in mechanisms for controlling the rate of flushing fluid flow therethrough, the rate of flushing fluid flow can also be controlled at the flushing fluid source 1400, as shown in
[0087] The rate of fluid flow through the drain of a urinal can be controlled by having an adjustable-rate fluid source and a cartridge with a fixed orifice area, a fixed-rate fluid source and a cartridge with a variable orifice area, or by having both an adjustable rate fluid source and a cartridge with an adjustable orifice area.
[0088] In addition to being presented as complete devices, the various cartridges and fluid flow structures can be manufactured as kits of varying components for later assembly.