NON-THERMAL PLASMA REACTION ASSEMBLY FOR CONTINUOUS AQUEOUS NITROGEN-BASED FERTILIZER PRODUCTION AND METHOD THEREOF
20250188000 ยท 2025-06-12
Inventors
Cpc classification
International classification
Abstract
A non-thermal plasma reaction assembly continuously produces an aqueous nitrogen-based fertilizer. Atmospheric air or nitrogen gas and water are fed to the non-thermal plasma reaction assembly. One or more coaxial dielectric barrier discharge reactors are provided as part of the non-thermal plasma reaction assembly. The coaxial dielectric barrier discharge reactor(s), per an implementation, has a first plasma discharge zone with a first high-voltage electrode and a second plasma discharge zone with a second high-voltage electrode. The first and second plasma discharge zones and high-voltage electrodes are arranged in succession relative to each other. Compared to past approaches, a higher throughput and higher yield can be furnished with employment of the non-thermal plasma reaction assembly, as well as lower electricity consumption, among many other advancements.
Claims
1. A non-thermal plasma reaction assembly for continuous aqueous nitrogen-based fertilizer production, the assembly comprising: a coaxial dielectric barrier discharge reactor, comprising: a tube housing having at least one inlet and at least one outlet; a first plasma discharge zone residing within an interior of said tube housing and adjacent said at least one inlet, said first plasma discharge zone having a first high-voltage electrode situated thereat; a second plasma discharge zone residing within said interior of said tube housing and downstream of said first plasma discharge zone and upstream of said at least one outlet, said second plasma discharge zone having a second high-voltage electrode situated thereat; and a ground electrode situated at an exterior of said tube housing; wherein a first electric field is generated at said first plasma discharge zone and a second electric field is generated at said second plasma discharge zone.
2. The non-thermal plasma reaction assembly as set forth in claim 1, wherein said at least one inlet comprises a first inlet receiving atmospheric air or nitrogen gas and a second inlet receiving water,
3. The non-thermal plasma reaction assembly as set forth in claim 1, wherein said first high-voltage electrode has a cylindrical shape with exterior grooves and is composed of an aluminum material.
4. The non-thermal plasma reaction assembly as set forth in claim 1, wherein said second high-voltage electrode has an auger shape and is composed of an aluminum material or a stainless-steel material.
5. The non-thermal plasma reaction assembly as set forth in claim 1, further comprising an elongated rod composed of a metal material extending through said first high-voltage electrode and extending through said second high-voltage electrode.
6. The non-thermal plasma reaction assembly as set forth in claim 1, wherein a first discharge gap is defined between said first high-voltage electrode and said ground electrode, and a second discharge gap is defined between said second high-voltage electrode and said ground electrode, said first discharge gap having a dimension that is less than a dimension of said second discharge gap or said first discharge gap having a dimension that is greater than a dimension of said second discharge gap.
7. The non-thermal plasma reaction assembly as set forth in claim 1, further comprising a second coaxial dielectric barrier discharge reactor located upstream of said coaxial dielectric barrier discharge reactor, said second coaxial dielectric barrier discharge reactor has an inlet that receives atmospheric air or nitrogen gas and has an outlet that fluidly communicates with said at least one inlet of said tube housing of said coaxial dielectric barrier discharge reactor.
8. The non-thermal plasma reaction assembly as set forth in claim 7, wherein said second coaxial dielectric barrier discharge reactor comprises a second tube housing, a high-voltage rod electrode extending through an interior of said second tube housing, a second ground electrode situated at an exterior of said second tube housing, and a plurality of beads residing within said interior of said second tube housing, said plurality of beads are composed of a dielectric material, are composed of a catalyst material, or some of said plurality of beads are composed of a dielectric material and another some of said plurality of beads are composed of a catalyst material.
9. The non-thermal plasma reaction assembly as set forth in claim 1, further comprising a second coaxial dielectric barrier discharge reactor having an inlet that receives a gaseous resultant from said at least one outlet of said tube housing of said coaxial dielectric barrier discharge reactor.
10. The non-thermal plasma reaction assembly as set forth in claim 9, wherein said second coaxial dielectric barrier discharge reactor comprises a second tube housing, a high-voltage rod electrode extending through an interior of said second tube housing, a second ground electrode situated at an exterior of said second tube housing, and a plurality of beads residing within said interior of said second tube housing, said plurality of beads are composed of a dielectric material, are composed of a catalyst material, or some of said plurality of beads are composed of a dielectric material and another some of said plurality of beads are composed of a catalyst material.
11. The non-thermal plasma reaction assembly as set forth in claim 10, wherein at least some of said plurality of beads comprise a manganese oxide compound.
12. The non-thermal plasma reaction assembly as set forth in claim 1, further comprising: a second coaxial dielectric barrier discharge reactor located upstream of said coaxial dielectric barrier discharge reactor, said second coaxial dielectric barrier discharge reactor has an inlet that receives atmospheric air or nitrogen gas (N.sub.2) and has an outlet that fluidly communicates with said at least one inlet of said tube housing of said coaxial dielectric barrier discharge reactor; and a third coaxial dielectric barrier discharge reactor having an inlet that receives a gaseous resultant from said at least one outlet of said tube housing of said coaxial dielectric barrier discharge reactor.
13. A method of continuously producing aqueous nitrogen-based fertilizer via a non-thermal plasma reaction, the method comprising: inputting atmospheric air or nitrogen gas and water to a first plasma discharge zone, said first plasma discharge zone having a first high-voltage electrode; conveying resultant fluid-flow from said first plasma discharge zone to a second plasma discharge zone, said second plasma discharge zone having a second high-voltage electrode; and generating a first electric field at said first plasma discharge zone and a second electric field at said second plasma discharge zone.
14. The method of continuously producing aqueous nitrogen-based fertilizer via the non-thermal plasma reaction as set forth in claim 13, wherein said first plasma discharge zone and said second plasma discharge zone reside within a tube housing, and a ground electrode is situated at an exterior of said tube housing.
15. The method of continuously producing aqueous nitrogen-based fertilizer via the non-thermal plasma reaction as set forth in claim 14, wherein said first high-voltage electrode has a cylindrical shape with exterior grooves and is composed of a metal material, said second high-voltage electrode has an auger shape and is composed of a metal material, and further comprising an elongated rod composed of metal material and spanning through said first plasma discharge zone and spanning through said second plasma discharge zone.
16. The method of continuously producing aqueous nitrogen-based fertilizer via the non-thermal plasma reaction as set forth in claim 13, wherein said first electric field exhibits a magnitude that is greater in value than a magnitude of said second electric field, or wherein said first electric field exhibits a magnitude that is lesser in value than a magnitude of said second electric field.
17. The method of continuously producing aqueous nitrogen-based fertilizer via the non-thermal plasma reaction as set forth in claim 13, the method further comprising: inputting atmospheric air or nitrogen gas to a third plasma discharge zone situated upstream of said first plasma discharge zone and situated upstream of said second plasma discharge zone, said third plasma discharge zone having a high-voltage rod electrode and a plurality of beads; and conveying resultant fluid-flow from said third plasma discharge zone to said first plasma discharge zone.
18. The method of continuously producing aqueous nitrogen-based fertilizer via the non-thermal plasma reaction as set forth in claim 17, the method further comprising conveying resultant fluid-flow from said second plasma discharge zone to fourth plasma discharge zone situated downstream of said second plasma discharge zone, said fourth plasma discharge zone having a high-voltage rod electrode and a plurality of beads.
19. A non-thermal plasma reaction assembly for continuous aqueous nitrogen-based fertilizer production, the assembly comprising: a coaxial dielectric barrier discharge reactor, comprising: a tube housing; a first plasma discharge zone residing within an interior of said tube housing, said first plasma discharge zone having a first high-voltage electrode situated thereat, said first high-voltage electrode having a cylindrical shape with exterior grooves; a second plasma discharge zone residing within said interior of said tube housing and downstream of said first plasma discharge zone, said second plasma discharge zone having a second high-voltage electrode situated thereat, said second high-voltage electrode having an auger shape; an elongated rod extending through said first high-voltage electrode and extending through said second high-voltage electrode; and a ground electrode situated at an exterior of said tube housing; wherein a first discharge gap is defined between said first high-voltage electrode and said ground electrode, and a second discharge gap is defined between said second high-voltage electrode and said ground electrode, and wherein a first electric field is generated at said first discharge gap and a second electric field is generated at said second discharge gap.
20. The non-thermal plasma reaction assembly as set forth in claim 19, further comprising: a second coaxial dielectric barrier discharge reactor located upstream of said coaxial dielectric barrier discharge reactor, said second coaxial dielectric barrier discharge reactor having an inlet that receives atmospheric air or nitrogen gas (N.sub.2) and having an outlet that fluidly communicates with at least one inlet of said tube housing of said coaxial dielectric barrier discharge reactor; and a third coaxial dielectric barrier discharge reactor having an inlet that receives a gaseous resultant from at least one outlet of said tube housing of said coaxial dielectric barrier discharge reactor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The present disclosure will become more fully understood from the detailed description given below and the accompanying drawings, which are given by way of illustration only, and do not limit the present disclosure, and wherein:
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION
[0015] Referring generally to the drawings, embodiments of a non-thermal plasma reaction assembly 10, as well as of a method involving same, for continuously producing an aqueous nitrogen-based fertilizer (hereafter, N-fertilizer) is depicted and described herein. The non-thermal plasma reaction assembly 10 may also be referred to as a cNTP-H.sub.2O system. In various embodiments, the non-thermal plasma reaction assembly 10 is equipped with one or multiple coaxial dielectric barrier discharge reactors. Unlike past approaches, per certain embodiments the sole inputs and feedstock can be atmospheric air or nitrogen gas, and water, that traverse over two plasma discharge zones in succession. An aqueous nitrogen-based fertilizerprimarily in the form of nitrate (NO.sub.3.sup.), nitrite (NO.sub.2.sup.), and ammonium (NH.sub.4.sup.+)is provided in a continuous and water-flow-through manner via employment of the non-thermal plasma reaction assembly 10. A relatively higher throughput and yield, and lower electricity consumption, is furnished compared to past approaches, as well as on-site and on-demand production capabilities.
[0016] Moreover, the non-thermal plasma reaction assembly 10 is adaptive to potentially intermittent solar and/or wind electricity supply (i.e., can be readily switched on and off); possesses a modular and scalable design and construction; can be readily and practically integrated, retrofitted, and equipped in an irrigation system; and emits no carbon dioxide (CO.sub.2). The need for the extensive capital investment and infrastructure of the past nitrogen-based synthetic fertilizer production and storage approaches, often accompanied by complex and costly distribution networks, is circumvented via utilization of the non-thermal plasma reaction assembly 10 and method. Yet further, the non-thermal plasma reaction assembly 10, in addition to its N-fertilizer production capabilities, may neutralize certain bacteria such as E-coli, pesticides, and potentially other substances. Still, a particular embodiment of the non-thermal plasma reaction assembly 10 and method may exhibit only one, or a combination of, the advancements set forth herein, none of the advancements, or other advancements that go unmentioned. Furthermore, as used herein, the terms downstream and upstream are used with reference to the general direction of the flow of fluids through the non-thermal plasma reaction assembly 10 from entry to exit, where downstream denotes forward advancement of the fluid therethrough and upstream denotes a direction that is opposite that of downstream.
[0017] With reference to
[0018] The first coaxial DBD reactor 12 can constitute a first stage of the non-thermal plasma reaction assembly 10, and can itself exhibit various designs, constructions, and components in various embodiments. In the embodiment of
[0019] The inlet cover 26, per this embodiment, has a first inlet 38 and a second inlet 40. The first inlet 38 receives atmospheric air, nitrogen gas (N.sub.2), or a mixture of both amid use of the first coaxial DBD reactor 12, and the second inlet 40 receives water amid use. The atmospheric air, nitrogen gas (N.sub.2), or mixture thereof and water can be at atmospheric pressure as they traverse the inlet cover 26, and are delivered to the interior 36 and to the first and second plasma discharge zones 30, 32 via the inlet cover 26. According to this embodiment, the atmospheric air, nitrogen gas (N.sub.2), or mixture thereof and water constitute the sole feedstock of the first coaxial DBD reactor 12 utilized for the subsequent production of N-fertilizer. The outlet cover 28 is located opposite the inlet cover 26 relative to the tube housing 24, as illustrated in
[0020] The first plasma discharge zone 30 initially receives the atmospheric air, nitrogen gas (N.sub.2), or mixture thereof and water upon entrance and introduction into the first coaxial DBD reactor 12, per an embodiment. The first plasma discharge zone 30 resides within the interior 36 of the tube housing 24 and is situated immediately downstream of the inlet cover 26 and of the first and second inlets 38, 40. The first plasma discharge zone 30 is situated immediately upstream of the second plasma discharge zone 32. A first longitudinal length and extent of the first plasma discharge zone 30 is less than a second longitudinal length and extent of the second plasma discharge zone 32, according to the embodiment of
[0021] In this embodiment, the first plasma discharge zone 30 has a first high-voltage (HV) electrode 48 as part of its establishment. The first HV electrode 48 can exhibit various designs, constructions, and components in various embodiments. In
[0022] The second plasma discharge zone 32 receives resultant fluid-flow from the first plasma discharge zone 30. Like the first plasma discharge zone 30, the second plasma discharge zone 32 resides within the interior 36 of the tube housing 24, and is situated immediately downstream of the first plasma discharge zone 30. The second plasma discharge zone 32 is situated immediately upstream of the outlet cover 28. In this embodiment, the second plasma discharge zone 32 has a second high-voltage (HV) electrode 50 as part of its establishment. The second HV electrode 50 can exhibit various designs, constructions, and components in various embodiments. In
[0023] In an example embodiment, the auger-shaped second HV electrode 50 possesses an outer diameter of approximately seventeen and a half millimeters (17.5 mm) and a longitudinal length of approximately two-hundred and twenty millimeters (220 mm); still, in other example embodiments, other material constructions and other diameter and length dimensions are contemplated. The longitudinal length of the second HV electrode 50, per this example embodiment, is more than twice the longitudinal length of the first HV electrode 48; still, other relative lengths are contemplated in other example embodiments. Further, a second discharge gap is defined between an outermost edge of the second HV electrode 50 and the inner surface of the tube housing 24. Compared to the first discharge gap of the first HV electrode 48, the second discharge gap has a larger dimension. In an example embodiment, the second discharge gap possesses a dimension of approximately one and a quarter millimeter (1.25 mm); still, in other example embodiments, other discharge gap dimensions are contemplated. Across the second discharge gap, the second HV electrode 50 generates a second electric field during use of the first coaxial DBD reactor 12. The second electric field, per this embodiment, has a magnitude that is relatively weaker and less than that generated by the first plasma discharge zone 30. The relatively weaker second electric field of the larger spiral-shaped second discharge gap of the second HV electrode 50 furnishes a reduced electricity consumption while maintaining excited plasma species to facilitate and promote chemical reactions. Moreover, it has been shown that all reactants traversing through the second plasma discharge zone 32 experience a distribution of electric field and non-thermal plasma treatment that is similar to repeating a gliding arc plasma discharge. Moreover, in experiments conducted, as set forth below, a mixed diffuse and filament discharge was visually observed in the second plasma discharge zone 32. In yet other alternative embodiments, a catalyst material composition can be provided at the second HV electrode 50 in order to facilitate the reaction that occurs thereat; when provided, the catalyst material composition can take various forms including via a coating or embedment or some other way, and can include one or more platinum, palladium, ruthenium, nickel, iron, and a manganese oxide compound supported on a dielectric carrier, among other possibilities.
[0024] The ground electrode 34 serves to facilitate establishment of the first and second electric fields of the first and second plasma discharge zones 30, 32. The ground electrode 34 can exhibit various designs, constructions, and components in various embodiments. In
[0025] Further, according to this embodiment, the first coaxial DBD reactor 12 includes an elongated rod 52 that extends through both the first HV electrode 48 and the second HV electrode 50. The elongated rod 52 further extends through the inlet cover 26 for connection with a high voltage source. The first and second HV electrodes 48, 50, as well as the inlet cover 26, have openings residing therein for reception of the elongated rod 52, per this embodiment. The reception and fit thereamong provides a relatively tight surface-to-surface contact. In an example embodiment, the elongated rod 52 is composed of a metal material such as a stainless-steel material and possesses an outer diameter of approximately four millimeters (4 mm); still, in other example embodiments, other material constructions and other diameter dimensions are contemplated.
[0026] Turning now to
[0027] In use, according to an embodiment, the non-thermal plasma reaction assembly 10 serves to produce an aqueous nitrogen-based fertilizer. The aqueous nitrogen-based fertilizer can be in the form of one or more of nitrate, nitrite, and/or ammonium, per various embodiments. The nitrite can be in trace amounts. The production ratio of nitrate/nitrite/ammonium of the aqueous nitrogen-based fertilizer can be tuned according toamong other possible factorsthe growth stages of the particular agricultural production and plants P, as an example. The produced aqueous nitrogen-based fertilizer has proven suitable for direct application to the agricultural production and plants P, such as crops and vegetables, without the necessity of the past that involved downstream separations and/or additional processes. Further, although nitrogen oxidation is thermodynamically favored relative to nitrogen reduction at atmospheric pressure and near ambient temperature, it has been shown that both oxidation and reduction pathways exist at the interface between a nitrogen plasma and water surface, resulting in the production of both NOx and ammonium. But most highly reactive plasma species exhibit a very short half-life on the order of a few nanoseconds to a few milliseconds. Accordingly, it has been determined that, per at least certain embodiments, it can be suitable to consider not only the generation of such reactive species, but also their efficient delivery into liquid products.
[0028] In the non-thermal plasma reaction assembly 10, both water and air concurrently flow through the first and second plasma discharge zones 30, 32, serving to intensify interfacial reactions to enhance mass transfer and tune the production of fixed nitrogen in a continuous fashion. In addition to common reactive oxygen and nitrogen species (RONS) generated in air plasma, the presence of water in the plasma of the non-thermal plasma reaction assembly 10 has been shown to also generate solvated electrons, hydrogen radicals (H.), hydroxyl radicals (.OH), perhydroxyl radicals (HOO.), and hydrogen peroxide (H.sub.2O.sub.2), which are among the strongest reduction or oxidation agents for nitrogen fixation. The presence of water, it has been found, helps quench the RONS produced by non-thermal plasma, rapidly converting them into more stable nitrogen-containing compounds. This quenching effect facilitates prevention of the back reactions of RONS. Water also serves as an absorption medium in situ for the fixed nitrogen, effectively removing it from the gas phase where back reactions are more likely to occur, shifting the equilibrium toward the formation of desired product. Furthermore, in the non-thermal plasma reaction assembly 10, the first and second plasma discharge zones 30, 32 reside in a single unit-cell, providing efficient utilization of applied power and reduced energy consumption. As an example, per an embodiment, the generation of RONS and reactive hydrogen species can be enhanced as the glow discharge acts as an excitation pre-treatment in the first plasma discharge zone 30 prior to filament discharge in the second plasma discharge zone 32. Turbulent flows of air and water transiently pass through the first and second plasma discharge zones 30, 32, undergoing intensified contact and mixing, while the produced NOx and ammonium are absorbed by water in situ, further driving reactions toward a higher yield of fixed nitrogen. Moreover, because of the strong oxidants, such as .O., O.sub.2.sup.., .OH, HOO., O.sub.3, and H.sub.2O.sub.2 generated in the water-air plasma spanning a long range of half-lives, the non-thermal plasma reaction assembly 10, per an embodiment, produces nitrate (NO.sub.3.sup.) as the major product, which is the preferred form of nitrogen taken up by plants.
[0029] With reference again to
[0030] The plasma discharge zone 60 has a high-voltage (HV) electrode 70 in the form of an elongated rod 72 (also called a high-voltage rod electrode) extending through the interior 66 of the tube housing 54 between the inlet and outlet covers 56, 58. In an example embodiment, the elongated rod 72 is composed of a stainless-steel material; still, in other example embodiments, other material constructions are contemplated. Further, according to this embodiment, the plasma discharge zone 60 includes a multitude of beads 74 residing and packed within the interior 66 of the tube housing 54. The beads 74 can be cylindrical, can be in the form of pellets, or can exhibit some other shape and formation. In various embodiments, the beads 74 can be composed of a dielectric material, a catalyst material, or a combination of both in which some of the beads 74 are composed of a dielectric material and some are composed of a catalyst material. Examples of dielectric materials include, but are not limited to, silica, alumina, zirconia, titanium, dioxide, and barium titanate of differing permittivity. Examples of catalyst materials include, but are not limited to, platinum, palladium, ruthenium, nickel, iron, and a manganese oxide compound supported on a carrier composed of silica, alumina, or zirconia. In an example embodiment, a volume of approximately twenty-five milliliters (25 mL) of beads 74 is packed within the tube housing's interior 66 and the beads 74 possess an outer diameter that ranges approximately between one and three millimeters (1-3 mm); still, other example embodiments, other volumes and diameter dimensions are contemplated. Lastly, the ground electrode 62 in this embodiment is in the form of sectioned tape wrapped around an outer surface of the tube housing 54. In an example embodiment, the tape possesses a thickness dimension of approximately 0.79 mm and can be composed of a copper material or an aluminum material; still, in other example embodiments, other thickness dimensions and other material constructions are contemplated.
[0031] It has been shown that employment of the second coaxial DBD reactor 14 can serve to measurably increase atomic nitrogen productiondepending upon certain circumstances such as the dielectric constant of the beads 74 usedand can reduce overall electricity consumption and facilitate production capacity of nitrogen oxides (i.e., NO.sub.x, mainly composed of NO.sub.2 and NO) of the non-thermal plasma reaction assembly 10.
[0032] When provided in an embodiment, the third coaxial DBD reactor 16 can constitute a second stage of the non-thermal plasma reaction assembly 10, and can itself exhibit various designs, constructions, and components in various embodiments. With respect to the first coaxial DBD reactor 12, the third coaxial DBD reactor 16 has a downstream position and location. In differing embodiments, the third coaxial DBD reactor 16 can be provided alone and without the second coaxial DBD reactor 14, or the third coaxial DBD reactor 16 can be provided in addition to the second coaxial DBD reactor 14. The third coaxial DBD reactor 16 is situated in-line with the first coaxial DBD reactor 12. In the embodiment of
[0033] Whether use of the second and/or third coaxial DBD reactor 14, 16 is employed may be dictated by the desired composition of the N-fertilizer. For instance, a reduction palladium catalyst material for the beads 90 of the third coaxial DBD reactor 16 can be utilized in order to convert nitric oxide (NO) and H.sub.2 produced in the first coaxial DBD reactor 12 to NH.sub.3. Or an oxidation catalyst could serve to further oxidize NO to NO.sub.2 with residual O.sub.2 in the input air. Sill, many other modifications are possible.
[0034] Furthermore, the non-thermal plasma reaction assembly 10 and its assemblies and components, as described, are configurable and tunable in various embodiments for adjustments to the desired N-fertilizer yield and adjustments to the desired production rate, the desired constituents and compositions of the nitrate and nitrite and ammonium ultimately produced, and the desired electricity consumption. Modifications are contemplated for optimizing and maximizing yields and production rates and minimizing associated energy costs for various applications. In examples, such adjustments and modifications can be effected via changes to one or more of the following: chemistry and plasma kinetics; relative position and location of the first and second plasma discharge zones 30, 32; provision of one or more plasma discharge zones in addition to the first and second plasma discharge zones 30, 32; shape and geometry of the first and second HV electrodes 48, 50; relative dimensions of the first and second discharge gaps; relative strength and/or weakness provided for the first and second electric fields; diameter and length and other dimensions of the first and second HV electrodes 48, 50; material compositions of the first and second HV electrodes 48, 50 and ground electrode 34; dimensions and spacings of the ground electrode 34; and/or the provision of a catalyst material such as via embedding and/or coating to one or more of the HV electrodes set forth herein. Such changes could also be made to the second and/or third coaxial DBD reactors 14, 16 in embodiments in which they are provided, including changes to the material compositions and sizes and shapes of the accompanying beads. Still, changes to other parameters of other assemblies and components in the non-thermal plasma reaction assembly 10 are possible.
[0035] With reference to
[0036] To power up the accompanying Stage-1 DBD reactor, AC sinusoidal waveform was generated by an inverter (PTI, Racine, WI) followed with amplification by a voltage transformer (PTI, Racine, WI). The waveform of the DBD discharge was monitored via an oscilloscope (WaveJet series, LeCroy, Chestnut Ridge, NY). The tunable inverter together with the oscilloscope allowed the adjustment of the output voltage to a desired value (between 6 and 30 kV pk-pk) and the resonance frequency of the capacitive reactor load (at 21 kHz in this demonstration). A capacitor (2 F) was inserted in the circuit to create a phase lag to generate Lissajous parallelogram for the calculation of DBD discharge power, which is a common method for the measurement of plasma discharge power. In case a Stage-2 DBD reactor was needed, a second power supply of the same type was used to power the Stage-2. The Stage-2 power consumption was maintained stable around 20 W, while the power consumption by Stage-1 varied greatly (between approximately 50-180 W), depending on the applied high voltage and reactor configurations. Other types of power supplies could also be used to power the cNTP-H.sub.2O system. However, if AC is used, it is ideal to be supplied at the resonance frequency of the capacitive reactor load, in order to achieve high energy efficiency. The design of electrical power supply for the cNTP-H2O system could be subject to future research that may further improve performance and energy efficiency. For example, nanosecond-pulsed high-voltage has the potential to reduce plasma energy consumption, but this kind of power supply can be generally more expensive.
[0037] Aqueous N-fertilizer exiting the cNTP-H2O system was collected in a flask for the analysis of the fixed nitrogen concentration in the forms of NO.sub.3.sup., NO.sub.2.sup., and NH.sub.4.sup.+, according to EPA methods 353.2 and 350.1, using colorimetry performed on a spectrophotometer (Genesys 10S, ThermoFisher Scientific, USA). The nitrite was determined by diazotizing with sulfanilamide and coupling with N-(1-naphthy)ethylenediamine dihydrochloride to form a highly colored azo dye which was measured at 540 nm. For nitrate analysis, the sample was first passed through a column containing granulated copper-cadmium to reduce the nitrate to nitrite to be analyzed as previously described. The difference in concentration (mg-N/L) between the total nitrite (originally present plus that reduced from nitrate) and the original nitrite was reported as nitrate concentration. The procedure for the determination of ammonium is based on the modified Berthelot reaction; alkaline phenol and hypochlorite react with ammonium to form indophenol blue that is proportional to the ammonium concentration. The blue color formed was intensified with sodium nitroprusside, and measured at 660 nm.
[0038] Different configurations of the cNTP-H.sub.2O system were tested and certain results are summarized in the table of
[0039] Furthermore, in the table of
[0040] Moreover, there could be potential to improve the performance of the cNTP-H.sub.2O system through systematic optimization. One challenge arises from balancing minimizing the energy cost and maximizing the production rate, which can be a complex function of many factors including the plasma discharge type, the reactor geometry/configuration, the discharge operating parameters, and the presence of catalysts. Two targets that could be potentially achieved after the optimization for practical implementation are also listed in in the table of
[0041] Moreover, hydrogen is the limiting reactant in the reduction pathway to make ammonium. This limiting reactant could be supplemented by H.sub.2 gas or ethanol, and potentially by methane, which can be generated at the farm site via anaerobic digestion; however, the use of an extra hydrogen source or enriched N.sub.2 or O.sub.2 input will inevitably increase the cost for the production of the N-fertilizer.
[0042] Compared to the reduction pathway for making ammonium, the oxidation pathway to produce an aqueous N-fertilizer rich in nitrate from air and water can be advantageous; the key is to minimize the energy cost, and the content of nitrite to avoid toxicity to plants.
[0043] Using air as a feed gas to the cNTP-H.sub.2O system, the fixed N in the product is dominantly in the form of nitrate, with less than 10 ppm of nitrite in all the cases listed in the table of
[0044] It appeared that the metal material of the electrode that was in contact with reactants affected the performance. Therefore, catalysts can be added onto the electrode (e.g., coating/embedding catalysts onto the electrode), per embodiments, which may potentially improve the reaction kinetics and product yield.
[0045] With the non-equilibrium DBD plasma, the cNTP-H.sub.2O system runs at non-equilibrium steady states; thus, the NTP thermodynamics and kinetics, transport processes, and chemical reaction kinetics all influence the production rate and product composition. Therefore, it is possible, based on the cNTP-H.sub.2O platform, to further improve the production rate and specific electric energy consumption through the optimization of the process parameters and configurations.
[0046] The significance of the results of the table of
[0047] It should be pointed out that: (1) although the research effort worldwide focuses on reducing the specific energy consumption to achieve Haber-Bosch parity, both a high production rate and low specific energy consumption are required for practical implementation; (2) the logarithmic scale was used for the plot in
[0048] For the eNRR-NH.sub.3 and Li-eNRR-NH.sub.3 technologies to make ammonia, although some achieved a very low specific energy consumption, the production rates were too low for practical applications; the only promising one in the eNRR-NH.sub.3 category used a hybrid method, in which NTP was first used to produce NO.sub.x, then the NO.sub.x was fed to an eNRR cell to make ammonia. Furthermore, a low system stability, the requirement for expensive ultra-dry and oxygen-free organic solvents, or the demand for pure nitrogen and hydrogen feedstocks, and platinum and lithium metal, result in low levels of technology readiness.
[0049] Generally, the NTP-NO.sub.x technologies have a higher production rate and moderate specific energy consumption, but most of these studies reported NO as the major product. Although a recent study in this category claimed a record-low specific energy consumption of 0.42 MJ per mol of fixed N (mainly NO) by using a pulsed plasma jet, the production rate is very low (480 g-N/min).
[0050] Comparing the cNTP-H.sub.2O result (Entry C in the table of
[0051] Another suitable consideration in the development of the cNTP-H.sub.2O system is practicality. Although the concentration of the fixed N in the aqueous N-fertilizer product (Entry G in the table of
[0052] In summary, the following observations and inferences can be made based on the test results: [0053] i) The design and construction of this cNTP-H.sub.2O system intensifies the interfacial reactions between water and NTP and enhances mass transfer to continuously produce a liquid N-fertilizer. [0054] ii) Although the oxidation pathway is thermodynamically favored, there exist chemical pathways to simultaneously produce both ammonium (reduction pathway) and nitrate (oxidation pathway) from water and air using our cNTP-H.sub.2O system. The composition of fixed nitrogen products could be potentially tuned by changing process parameters and configuration of the cNTP-H.sub.2O system. [0055] iii) Hydrogen is the limiting reactant in the reduction pathway to make ammonium. This limiting reactant could be supplemented by H.sub.2 gas or ethanol, and potentially by methane, which can be generated at farm site via anaerobic digestion. [0056] iv) Using air as feed gas, the fixed N is dominantly in the form of nitrate (with less than 2% nitrite in most cases), which can be directly utilized by plants. [0057] v) It appeared that the metal material of the HV electrode that was in contact with reactants affected the performance. Therefore, catalysts can be added onto the HV electrode, per embodiments (e.g. coating/embedding catalysts onto the HV electrode), which may potentially change the reaction kinetics and product yield. [0058] vi) With the non-equilibrium DBD plasma, the cNTP-H.sub.2O system runs at non-equilibrium steady states, thus that the NTP thermodynamics and kinetics, transport processes, and chemical reaction kinetics all can influence the production rate and product composition. Therefore, it is possible, based on the cNTP-H.sub.2O platform, to further improve production rate and specific electrical energy consumption through the optimization of process parameters and reactor geometry/configurations.
[0059] Moreover, analyses of other possible chemicals in our liquid fertilizer product, such as H.sub.2O.sub.2, dissolved O.sub.3, and peroxynitrite, which are potentially beneficial to soil health and plant growth, and the sanitary effect of our cNTP-H.sub.2O process on wastewater, are subjects to further studies.
[0060] The NTP-produced N-fertilizer can be combined with animal waste management to treat animal manure, resulting in antimicrobial effects and a higher N content compared to untreated manure, and reducing ammonia and methane emissions.
[0061] In general, while a multitude of embodiments have been depicted and described with a multitude of components and steps in each embodiment, in alternative embodiments the components and steps of various embodiments could be intermixed, combined, and/or exchanged for one another. In other words, components described in connection with a particular embodiment are not necessarily exclusive to that particular embodiment.
[0062] As used herein, the terms general and generally and substantially are intended to account for the inherent degree of variance and imprecision that is often attributed to, and often accompanies, any design and manufacturing process, including engineering tolerancesand without deviation from the relevant functionality and intended outcomesuch that mathematical precision and exactitude is not implied and, in some instances, is not possible. In other instances, the terms general and generally and substantially are intended to represent the inherent degree of uncertainty that is often attributed to any quantitative comparison, value, and measurement calculation, or other representation.
[0063] It is to be understood that the foregoing is a description of one or more aspects of the disclosure. The disclosure is not limited to the particular embodiment(s) disclosed herein, but rather is defined solely by the claims below. Furthermore, the statements contained in the foregoing description relate to particular embodiments and are not to be construed as limitations on the scope of the disclosure or on the definition of terms used in the claims, except where a term or phrase is expressly defined above. Various other embodiments and various changes and modifications to the disclosed embodiment(s) will become apparent to those skilled in the art. All such other embodiments, changes, and modifications are intended to come within the scope of the appended claims.
[0064] As used in this specification and claims, the terms e.g., for example, for instance, such as, and like, and the verbs comprising, having, including, and their other verb forms, when used in conjunction with a listing of one or more components or other items, are each to be construed as open-ended, meaning that the listing is not to be considered as excluding other, additional components or items. Other terms are to be construed using their broadest reasonable meaning unless they are used in a context that requires a different interpretation.
[0065] Those of skill in the art will understand that modifications (additions and/or removals) of various components of the substances, formulations, apparatuses, methods, systems, and embodiments described herein may be made without departing from the full scope and spirit of the present disclosure, which encompass such modifications and any and all equivalents thereof.