NUCLEAR REACTOR THERMAL MANAGEMENT SYSTEM
20250191793 ยท 2025-06-12
Inventors
- Jonathan Scherr (Abilene, TX, US)
- Timothy Head (Abilene, TX, US)
- Mark Kimber (College Station, TX, US)
- Rusty Towell (Abilene, TX, US)
- Steven BIEGALSKI (Atlanta, GA, US)
- Jack SHOEMATE (Abilene, TX, US)
Cpc classification
G21C11/081
PHYSICS
International classification
G21C11/08
PHYSICS
Abstract
Disclosed is a reactor thermal management system. A molten salt reactor vessel and a second component (e.g., a drain tank) fluidly coupled with the molten salt reactor vessel are configured to receive a flow of a molten salt therewith. The reactor thermal management system includes an internal shield or vessel encompassing the molten salt reactor vessel and the second component, the internal shield or vessel defining a first thermally insulative region therein. The internal shield or vessel is configured to maintain the first thermally insulated region above a melting temperature of the molten salt during operation of the molten salt reactor vessel.
Claims
1-20. (canceled)
21. A system comprising a reactor vessel; an internal shield or vessel encompassing the reactor vessel and defining a first thermally insulative region therein, the internal shield or vessel configured to maintain the first thermally insulated region above a melting temperature of a molten salt during operation of the reactor vessel; a reactor enclosure encompassing the internal shield or vessel and defining a second thermally insulative region, the second thermally insulative region being held at a temperature that is cooler than a temperature of the first thermally insulative region; and a below-grade concrete structure defining a trench space encompassing the reactor enclosure and defining a third thermally insulative region, the third thermally insulative region being held at a temperature that is cooler than the temperature of the second thermally insulative region.
22. The system of claim 21, wherein the below-grade concrete structure comprises a foundation, and walls extending vertically from the foundation to define the trench space as a separate and distinct space from adjacent building structures.
23. The system of claim 22, wherein the below-grade concrete structure further comprises a top piece selectively closing the trench space and reactor enclosure therein.
24. The system of claim 23, wherein the below-grade concrete structure further comprises one or more transition pieces extending from the walls, opposite the foundation, and defining lips on which the top piece may rest, thereby closing the trench space from an external environment.
25. The system of claim 24, wherein the below-grade concrete structure defines one or more passages therethrough configured to allow air flow into the trench space.
26. The system of claim 21, wherein the reactor vessel defines an internal fluid volume, and the system further comprises a drain tank fluidically coupled with the internal fluid volume and positioned fully within the internal shield or vessel.
27. The system of claim 26, wherein the reactor vessel and the drain tank are two components of a loop-type molten salt reactor circuit.
28. The system of claim 27, wherein the reactor vessel comprises a graphite moderator defining flow channels through the internal fluid volume for flow of molten fuel salt.
29. The system of claim 28, wherein the system further comprises a control rod, and the internal shield or vessel and the reactor vessel is configured to permit advancement of the control rod therethrough and into a control rod channel defined by the graphite moderator within the internal fluid volume.
30. They system of claim 21, wherein the reactor vessel, the internal shield or vessel, the reactor enclosure, and the below-grade concrete structure cooperate to maintain the temperature of the third thermally insulative region below a threshold temperature that would otherwise cause mechanical weakness of concrete or structural steel included within the below-grade concrete structure.
31. A system comprising a first thermally insulative region defined about a plurality of molten fuel salt bearing components by an internal shield; a second thermally insulative region defined about the internal shield by a reactor enclosure, the second thermally insulative region being held at a temperature that is cooler than a temperature of the first thermally insulative region; and a third thermally insulative region defined about the reactor enclosure by a below-grade concrete structure, the third thermally insulative region being held at a temperature that is cooler than a temperature of the second thermally insulative region.
32. The system of claim 31, further comprising a molten salt reactor vessel, wherein the molten salt reactor vessel is one molten fuel salt bearing component of the plurality of molten salt bearing components, and the internal shield encompassing the molten fuel salt reactor vessel and defining the first thermally insulative region.
33. The system of claim 32, further comprising the reactor enclosure encompassing the internal shield and defining the second thermally insulative region.
34. The system of claim 33, further comprising the below-grade concrete structure defining a trench space encompassing the reactor enclosure and defining the third thermally insulative region.
35. The system of claim 34, wherein the below-grade concrete structure comprises a foundation, walls extending vertically from the foundation to define the trench space as a separate and distinct space from adjacent building structures, and a top piece selectively closing the trench space and reactor enclosure therein.
36. The system of claim 35, wherein the below-grade concrete structure defines one or more passages therethrough configured to allow air flow into the trench space.
37. The system of claim 36, further comprising an insulative material or fluid defining an insulative barrier about the first thermally insulative region.
38. A method comprising maintaining a first thermally insulative region defined about a plurality of molten fuel salt bearing components by an internal shield; maintaining a second thermally insulative region defined about the internal shield by a reactor enclosure; and maintaining a third thermally insulative region defined about the reactor enclosure by a below-grade concrete structure.
39. The system of claim 38, wherein the maintaining of the second thermally insulative region comprises holding the second thermally insulative region at a temperature that is cooler than a temperature of the first thermally insulative region.
40. The system of claim 39, wherein the maintaining of the third thermally insulative region comprises holding the third thermally insulative region at a temperature that is cooler than a temperature of the second thermally insulative region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0036]
[0037] The use of cross-hatching or shading in the accompanying figures is generally provided to clarify the boundaries between adjacent elements and also to facilitate legibility of the figures. Accordingly, neither the presence nor the absence of cross-hatching or shading conveys or indicates any preference or requirement for particular materials, material properties, element proportions, element dimensions, commonalities of similarly illustrated elements, or any other characteristic, attribute, or property for any element illustrated in the accompanying figures.
[0038] Additionally, it should be understood that the proportions and dimensions (either relative or absolute) of the various features and elements (and collections and groupings thereof) and the boundaries, separations, and positional relationships presented therebetween, are provided in the accompanying figures merely to facilitate an understanding of the various embodiments described herein and, accordingly, may not necessarily be presented or illustrated to scale, and are not intended to indicate any preference or requirement for an illustrated embodiment to the exclusion of embodiments described with reference thereto.
DETAILED DESCRIPTION
[0039] The description that follows includes sample systems, methods, and apparatuses that embody various elements of the present disclosure. However, it should be understood that the described disclosure may be practiced in a variety of forms in addition to those described herein.
[0040] Molten salt reactors may contain molten fuel salt that is enriched with a fissionable material (e.g., uranium) to generate heat. The molten salt fuel should stay above a certain temperature to stay in liquid form, or else it will solidify in the reactor system, which would potentially cause plugging issues and/or other issues in the reactor system, including causing potential mechanical failures in the system. Thus, in many examples, salt-bearing components within the reactor system should be maintained at a temperature at which the fuel salt will not solidify. In some examples, the temperature that the fuel salt should be kept at or above is hotter than other cold-components within the system can operate. Further, the fuel salt contains a significant source of radiation and should be confined and shielded.
[0041] The reactor thermal management system (RTMS) disclosed herein may surround a reactor vessel, a drain tank, and associated piping (each of these components may be fuel salt bearing) to maintain fuel salt temperature and to retain any fuel salt that leaks from the reactor system components therein. The RTMS may further function to insulate or otherwise define a barrier between the salt-bearing components and those other surrounding components (e.g., a concrete trench, structural steel, and so on) that should be maintained at a temperature that is cooler than the salt-bearing components. In certain examples, the RTMS is an engineered, passive safety system for the molten salt reactor system. For example, the RTMS may include an inner vessel and an outer insulation layer and may be implemented as an integral thermal insulation enclosure that surrounds at least two reactor system components, such as a reactor vessel and a drain tank, each of which are salt-bearing components. Additionally, in at least one example, the RTMS may include one or more heating devices (e.g., resistance heaters) positioned within the outer thermal insulation, or within the RTMS vessel, to heat the reactor vessel, drain tank, and associated piping, and to ensure that any fuel salt that leaks from any of the components within the RTMS will not freeze in the reactor vessel during operation or accident conditions.
[0042] In some cases, the RTMS vessel may be made of stainless steel, or some other similar metal that can withstand high temperatures so that the air temperature within the inner vessel may be about 600 Celsius, though the air temperature may be hotter or cooler as long as the temperature is high enough to keep the molten salt in liquid form. In at least one example, the RTMS vessel is kept at the same temperature as the molten fuel salt, or at least above the melting point of the fuel salt, so that if any fuel salt leaks from the components within the RTMS vessel, the RTMS vessel acts as a catch-pan for the molten fuel salt and, upon contact with the RTMS vessel, the molten fuel salt will not cause a pressure spike within the larger reactor enclosure because there is little or no temperature difference between the RTMS vessel wall and the molten fuel salt.
[0043] In several examples, the heating devices may be internal within the RTMS inner vessel, or external to the RTMS inner vessel in and/or around the insulation layer. In one or more examples, if the heating devices are internal within the inner vessel, the heating devices may be coils or electrical resistance heaters that provide heat to the general atmosphere and components within the inner vessel, or may directly heat the inner vessel, which would then provide heat to the atmosphere and components within the inner vessel.
[0044] In one or more examples, if the heating devices are external to the inner vessel, the heating devices may provide direct heat to the outer surface of the inner vessel, and then the heat transfers to the inner surface of the inner vessel, and ultimately heats the atmosphere and components within the inner vessel.
[0045] In one or more examples, the insulation may be thermal insulation used to keep the atmosphere and components within the inner vessel heated while keeping the atmosphere outside the RTMS cool. The insulation layer may be made of polytetrafluoroethylene, but may also be made of other known insulating materials.
[0046] Further, the RTMS may be constructed as a fail-safe system for the molten salt reactor system. In many examples, if the molten salt reactor system loses power, the reactor vessel is designed to drain into the drain tank through the piping therebetween. In at least one example, without the RTMS in the molten salt reactor enclosure, the molten fuel salt would freeze in the piping as the reactor vessel drains because the RTMS is not there to heat the piping, which could damage the piping or cause a molten salt to not drain properly, resulting in significant nuclear safety concerns. In certain examples, upon loss of power, the heating devices may shut off, and the RTMS and components within may slowly cool, but the cooldown period is long enough for the molten fuel salt to drain into the drain tank without freezing in the piping (i.e., the temperature within the components and inner vessel remains hot enough so that the fuel salt remains in liquid (molten) form while draining into the drain tank upon loss of power. Additionally, in some embodiments, the inner vessel may withstand, without failure, direct contact of at least 1.5 tons of molten fuel salt or all of the fuel bearing salt falling from the reactor vessel, drain tank or piping and collecting at the bottom of the RTMS inner vessel.
[0047] In at least one example, the heating devices are controlled by a temperature control system, which controls the heating devices to provide consistent heat at high enough temperatures to ensure the fuel salt remains in liquid form in the reactor system.
[0048] Turning to the Drawings,
[0049] As shown in
[0050] In several examples, the molten salt reactor system 100 may include an inert gas system 112 to provide inert gas to a head space of the drain tank 108, among other functions. The inert gas system 112 may further relieve inert gas from the head space of the drain tank 108 as needed. The inert gas system 112 is therefore operable to maintain pressurized inert gas in the head space of the drain tank 108 that is sufficient to substantially prevent the flow of molten fuel salt into the drain tank during normal operations (e.g., non-shutdown operations). For example, with the head space of the drain tank 108 pressurized by the inert gas system 112, molten salt may generally circulate between the reactor vessel 102 and the heat exchanger 106 without substantially draining into the drain tank 108. As described herein, the inert gas system 112 may be configured to supply inert gas to the head space of various other components of the molten salt reactor system 100, such as to the head space of the reactor access vessel 110, to the seal of reactor pump 104, among other components. Upon the occurrence of a shutdown event, the inert gas system 112 may cease providing inert gas to the head space of the drain tank 108, and other components to which the system 112 supplies inert gas.
[0051] The molten salt reactor system 100 may further include an equalization system 120 that is operable to equalize the pressure between the head space of the drain tank 108 and the reactor vessel 102 upon the occurrence of a shutdown event. For example, during normal operation a pressure differential exists between the head space of the drain tank 108 and the reactor vessel 102. Such pressure differential prevents or impedes the draining of the fuel salt into the drain tank 108. In this regard, the equalization system 120 may be operable to fluidically couple (via opening one or more valves) the head space of the drain tank 108 and the reactor vessel 102 to reduce or eliminate the pressure differential, thereby allowing the fuel salt to readily flow into the drain tank upon the shutdown event.
[0052] The RTMS disclosed herein may be used to maintain and/or control a temperature of one or more components of a molten salt nuclear reactor, such as any of the components shown in the system 100 of
[0053] The RTMS is shown in
[0054] The RTMS 200 is further shown in
[0055]
[0056] The RTMS's of the present disclosure may further include and be associated with a reactor enclosure that surrounds the internal shield and other salt-bearing components of the molten salt loop. In this regard, with reference to
[0057] Notwithstanding the foregoing similarities, the system 300 is shown in
[0058] With reference to
[0059] For example, and as illustrated in
[0060] For purposes of illustration,
[0061] As described herein, the RTMS's of the present disclosure may be configured to surround and thermally insulate at least the molten salt reactor vessel and another component (e.g., a second component, such as a drain tank) that is fluidically coupled with the molten salt reactor vessel. For example, and as described above, the RTMS is shown including an internal vessel or internal shield that surrounds the molten salt reactor vessel and the drain tank (e.g., the second component). In other examples, the RTMS of the present disclosure may be configured to surround additional components of the molten salt loop including, without limitation some or all of a reactor access vessel, a reactor pump, a heat exchanger, and associated piping of the molten salt loop that fluidly couples said components to one another to form a continuous fluid circuit. In this regard, in
[0062] By way of particular example, and with continued reference to
[0063] The RTMS 600, as further shown in
[0064] Turning to
[0065] The RTMS 800 may, in some cases, include various additional components to facilitate the collection and capture and subsequent processing of any molten salt 816 that is captured by the internal shield or vessel 808. For example, the RTMS 800 may include a liner 812 that is associated with and coupled to an inner surface 808a of the internal vessel 808. The liner 812 may be constructed from an impermeable and/or corrosion resistant material, including being constructed from certain synthetic or/or composite materials, that allows the molten salt 816 to pool within the curvature of the internal shield or vessel 808 without contacting the material of the internal vessel 808. Additionally or alternatively, the liner 812 may be a formed from a sacrificial metal. The liner 816 may therefore operate to support the containment of the molten salt 816 within the RTMS. The liner 812 may be generally thinner than a thickness of the internal shield 808 (e.g., a thickness defined between the inner surface 808a and an outer surface 808b of the internal shield 808); however, in other cases, the liner 812 may have a comparable thickness or a greater thickness as compared to the thickness of the internal shield 808, as appropriate for a given application.
[0066] The RTMS 800 is further constructed to optionally permit the capture of, and potential recirculation of, the molten salt 816 with the molten salt loop. As described herein in relation to
[0067] Turning to
[0068] The RTMS 900 is further shown as including an outer vessel 930 that defines a second thermally insulative region 934 about the internal vessel 920. The second thermally insulative region 934 may include an inert gas, such as helium, that is held under vacuum during operation of the molten salt reactor 904. Holding the inert gas under vacuum may provide thermally insulative properties to the first thermally insulative region 924 that support the maintenance of the first thermally insulative region 924 at a temperature above the melting temperature of the molten salt. On a shut down event, it may be desirable to reduce the thermally insulative properties of the second thermally insulative region 934 in order to support the propagation of decay heat away from the molten salt and other salt-bearing components of molten salt loop. Accordingly, on shut down and/or an emergency event which requires that operation of the molten salt reactor 904 cease, the vacuum of the second thermally insulative region 934 may be released. Releasing the vacuum may reduce the thermally insulative properties of the second thermally insulative region 934, thereby permitting decay heat to exit the RTMS 900 more readily. To facilitate the foregoing, in one example, the RTMS 900 is shown as including a relief assembly 950. The relief assembly 950 may include a flow line extending from, and fluidly coupled with, the inert gas of the second thermally insulative region 934. The flow line 952 may be further associated with a valve 954, which may be a fail-open valve, that leads to a vent 954. Accordingly, on loss of power or other event in which the molten salt rector 904 is shutdown, the fail-open valve 954 may open and cause the vacuum to be relieved via fluid communication with the vent 954.
[0069] Turning to
[0070]
[0071] At operation 1108, a flow of a molten salt is caused between the molten salt reactor vessel and a second component. For example, and with continued reference to
[0072] At operation 1112, heat of a nuclear reactor system is held proximal to the molten salt reactor vessel and the second component using an internal shield. For example, and with continued reference to
[0073] Other examples and implementations are within the scope and spirit of the disclosure and appended claims. For example, features implementing functions may also be physically located at various positions, including being distributed such that portions of functions are implemented at different physical locations. The foregoing description, for purposes of explanation, uses specific nomenclature to provide a thorough understanding of the described examples. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the described examples. Thus, the foregoing descriptions of the specific examples described herein are presented for purposes of illustration and description. They are not targeted to be exhaustive or to limit the examples to the precise forms disclosed. It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings.