FIXTURE AND METHOD FOR HANDLING STACKING OBJECTS
20250187205 ยท 2025-06-12
Inventors
- Haoteng Lei (Shanghai, CN)
- Jianqiang Jia (Shanghai, CN)
- Dongjie Guo (Shanghai, CN)
- Bojun Ma (Shanghai, CN)
- Yin Tian (Shanghai, CN)
Cpc classification
B25J15/0052
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A fixture and a method for handling stacking objects which can improve automation degree of handling stacking objects. The fixture for handling stacking objects includes a frame; a first carriage which has a first upper arm; a second carriage which has a second upper arm; and a first actuator configured to synchronously move the first carriage and the second carriage in the first direction between a first position at which the first upper arm and the second upper arm to clamp a first object from two opposite sides of the first object.
Claims
1. A fixture for handling stacking objects, comprising a frame; a first carriage arranged on the frame and comprising a first upper arm; a second carriage arranged on the frame in parallel with the first carriage at a position different from the first carriage in a first direction and comprising a second upper arm; and a first actuator attached to the frame and configured to synchronously move the first carriage and the second carriage in the first direction between a first position at which the first upper arm and the second upper arm are close to each other to clamp a first object from two opposite sides of the first object and a second position at which the first upper arm and the second upper arm are far away from each other to release the first object.
2. The fixture of claim 1, wherein each of the first carriage and the second carriage comprises a lifting mechanism configured to lift the respective upper arm in a second direction perpendicular to the first direction.
3. The fixture of claim 2, wherein the lifting mechanism comprises: a first linear guide rail extending in the second direction; a driving means comprising a motor and a screw rod coupled to the motor; and a driven block configured to be linearly driven by the screw rod along the first linear guide rail, the upper arm being carried by the driven block.
4. The fixture of claim 2, wherein each of the first carriage and the second carriage comprises a first guide arm and a first pneumatic actuator arranged on the first guide arm, the first pneumatic actuator being configured to move the respective upper arm in a third direction perpendicular to the first and second directions between a retracted position and an extended position.
5. The fixture of claim 4, wherein the first guide arm comprises a second linear guide rail extending in the third direction, the respective upper arm comprising a rod extending in the third direction and being configured to move along the second linear guide rail.
6. The fixture of claim 4, wherein each of the first carriage and the second carriage comprises a first support plate extending in the second direction and configured to support the lifting mechanism; and the frame comprises a pair of third linear guide rails extending in the first direction and spaced from each other in the second direction, the first support plate being configured to move along the pair of the third linear guide rails.
7. The fixture of claim 1, wherein the first actuator comprises a second pneumatic actuator comprising two output members, the two output members being coupled with the first and second carriages, respectively, by universal joints to synchronously drive the first and second carriages by the second pneumatic actuator.
8. The fixture of claim 1, further comprising a third carriage arranged on the frame in parallel with the first carriage at a position different from the first carriage in the second direction and comprising a first lower arm; a fourth carriage arranged on the frame in parallel with the third carriage at a position different from the third carriage in the first direction and comprising a second lower arm; and a second actuator attached to the frame and configured to synchronously move the third carriage and the fourth carriage in the second direction between a third position at which the first lower arm and the second lower arm are close to each other to clamp a second object from two opposite sides of the second object and a fourth position at which the first lower arm and the second lower arm are far away from each other to release the second object.
9. The fixture of claim 8, wherein each of the third carriage and the fourth carriage comprises a second guide arm and a third pneumatic actuator arranged on the second guide arm, the third pneumatic actuator being configured to drive the respective lower arm in the third direction between a retracted position and an extended position; and the second guide arm comprises a fourth linear guide rail extending in the third direction, the respective lower arm comprising a rod extending in the third direction and being configured to move along the fourth linear guide rail.
10. The fixture of claim 8, wherein each of the third carriage and the fourth carriage comprises a second support plate extending in the second direction, the third and fourth carriages being configured to move in the first direction by a sliding engagement between the second support plate and the frame.
11. The fixture of claim 8, wherein the second actuator comprises a fourth pneumatic actuator comprising two output members, the two output members being coupled with the third and fourth carriages, respectively, by universal joints to synchronously move the third and fourth carriages by the fourth pneumatic actuator.
12. The fixture of claim 8, wherein the frame comprises a pair of third linear guide rails extending in the first direction and spaced from each other in the second direction, the first, second, third, and fourth carriages being configured move along the pair of the third linear guide rails.
13. A robot comprising a robotic arm; and a fixture for handling stacking objects according to claim 1, the fixture being attached to the robotic arm.
14. A method for handling stacking objects, comprising gripping a first object in the stacking objects from two opposite sides of the first object by moving a first upper arm of a first carriage and a second upper arm of a second carriage close to each other in a first direction; gripping a second object located below the first object from two opposite sides of the second object by moving a first lower arm of a third carriage and a second lower arm of a fourth carriage close to each other in the first direction; and separating the first object from the second object.
15. The method of claim 14, wherein separating the first object from the second object comprises: lifting the first object in a second direction perpendicular to the first direction by a lifting mechanism to form a gap between the first object and the second object in the second direction; and moving one of the first object and the second object by extending or retracting the first and second upper arms or the first and second lower arms in a third direction perpendicular to the first and second directions.
16. The fixture of claim 9, wherein each of the third carriage and the fourth carriage comprises a second support plate extending in the second direction, the third and fourth carriages being configured to move in the first direction by a sliding engagement between the second support plate and the frame.
17. The fixture of claim 9, wherein the second actuator comprises a fourth pneumatic actuator comprising two output members, the two output members being coupled with the third and fourth carriages, respectively, by universal joints to synchronously move the third and fourth carriages by the fourth pneumatic actuator.
18. The fixture of claim 9, wherein the frame comprises a pair of third linear guide rails extending in the first direction and spaced from each other in the second direction, the first, second, third, and fourth carriages being configured move along the pair of the third linear guide rails.
19. The fixture of claim 10, wherein the frame comprises a pair of third linear guide rails extending in the first direction and spaced from each other in the second direction, the first, second, third, and fourth carriages being configured move along the pair of the third linear guide rails.
20. The fixture of claim 11, wherein the frame comprises a pair of third linear guide rails extending in the first direction and spaced from each other in the second direction, the first, second, third, and fourth carriages being configured move along the pair of the third linear guide rails.
Description
DESCRIPTION OF DRAWINGS
[0020] Through the following detailed descriptions with reference to the accompanying drawings, the above and other objectives, features and advantages of the example embodiments disclosed herein will become more comprehensible. In the drawings, several example embodiments disclosed herein will be illustrated in an example and in a non-limiting manner, wherein:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031] Throughout the drawings, the same or similar reference symbols are used to indicate the same or similar elements.
DETAILED DESCRIPTION OF EMBODIMENTS
[0032] Principles of the present disclosure will now be described with reference to several example embodiments shown in the drawings. Though example embodiments of the present disclosure are illustrated in the drawings, it is to be understood that the embodiments are described only to facilitate those skilled in the art in better understanding and thereby achieving the present disclosure, rather than to limit the scope of the disclosure in any manner.
[0033] The term comprises or includes and its variants are to be read as open terms that mean includes, but is not limited to. The term or is to be read as and/or unless the context clearly indicates otherwise. The term based on is to be read as based at least in part on. The term being operable to is to mean a function, an action, a motion or a state that can be achieved by an operation induced by a user or an external mechanism. The term one embodiment and an embodiment are to be read as at least one embodiment. The term another embodiment is to be read as at least one other embodiment. The terms first, second, and the like may refer to different or same objects. Other definitions, explicit and implicit, may be included below. A definition of a term is consistent throughout the description unless the context clearly indicates otherwise.
[0034] In retail industries, containers such as totes are widely used for housing commodities. The containers are of various forms and are generally standardized and/or customized for shipping. The container is generally of a specific shape (for example, a rectangular shape) adapted to be delivered and shipped and has a top opening through which articles can be placed into the containers. The container can be placed one on another so that a plurality of containers can be stacked to save space. The container may also be provided with side ribs so that the container can be gripped, picked up, or transferred easily by gripping the side ribs.
[0035] Commodities for different orders are generally placed in different containers in a warehouse. The containers are stacked in the warehouse and should be handled properly, for example, being sorted and transferred and the like, before they are shipped. In some application scenarios, the stacked containers are, for example, placed on an arc shaped or elongate shelf. However, when objects (for example, the containers) are stacked, it is not easy for a robotic arm of a robot to select one object in the stack and move the selected object out of the stack. Also, there are a large number of containers in the warehouse. The containers need to be sorted and put in and out of the warehouse with higher efficiency to meet industrial requirements. According to the present disclosure, a fixture for handling stacking objects is proposed, which is adapted to handling objects in a flexible and efficient way.
[0036] Through the following detailed descriptions with reference to the accompanying drawings, the above features and advantages of the example embodiments disclosed herein will become more comprehensible.
[0037]
[0038] The fixture 100 is attached to the robotic arm 200 and can be moved by the robotic arm 200 within a working area of the robot. In some application scenarios, the objects 300, e.g., the container, are placed on an arc-shaped shelf or an elongate shelf (not shown). The containers may be filled with articles (e.g. commodities) according to orders. The robotic arm 200 may move around in the working area of the robot so as to handle the objects 300 properly. The fixture 100 for handling stacking objects 300 is configured to pick up one or more objects 300 in the stack, and move the selected objects 300 from one place to another. The fixture 100 may comprise one or more pair of arms 112, 122, 132, 142 which are configured to grip and release the object 300 from two opposite sides of the object 300. It is to be understood that the object 300 may be a container or any other object.
[0039]
[0040] As shown in
[0041] The first carriage 110 is movably arranged on the frame 160 and may comprise a first upper arm 112 arranged on the first carriage 110. The first upper arm 112 is configured to move in a first direction P1. Likewise, the second carriage 120 is movably arranged on the frame 160 and comprises a second upper arm 122 arranged on the second carriage 120. The second upper arm 122 is configured to move in the first direction P1. By moving the first and second upper arms 112, 122 to a gripping position, the pair of the upper arms 112, 122 can grip the object from a lateral opposite side of the object 300. By moving the first and second upper arms 112, 122 away from each other from the gripping position, the pair of the upper arms 112, 122 can release the object 300.
[0042] The first carriage 110 and the second carriage 120 may be driven by various means. In some embodiments, the first carriage 110 and the second carriage 120 are driven independently by different actuators. For example, for each carriage, an actuator is provided for driving the carriage. In some embodiments, the first carriage 110 and the second carriage 120 are driven by a single one actuator. The actuator may be pneumatic actuator, or any other proper forms, for example, electric servo actuator.
[0043] In some embodiments, as shown in
[0044] In some embodiments, as shown in
[0045] In some embodiments, the upper arms 112, 122 may be further designed to be movable in a second direction P2 perpendicular to the first direction P1. This may increase flexibility of the fixture for handling the stacking objects. As shown in
[0046] The lifting mechanism 150 may take various forms, such as pulley arrangements, screw rod arrangements and the like. In some embodiments, as shown in
[0047] In some embodiments, as shown in
[0048] In some embodiments, as shown in
[0049] In some embodiments, the pair of the upper arms 112, 122 is designed to be movable in a third direction P3 perpendicular to the first direction P1 and the second direction P2. This may further increase flexibility of the fixture for handling the objects which will be illustrated later by referring to
[0050] As shown in
[0051] In some embodiments, as shown in
[0052] In some embodiments, as shown in
[0053] In some embodiments, as shown in
[0054] In some embodiments, as shown in
[0055] The third carriage 130 and the fourth carriage 140 may be driven by various means. In some embodiments, the third carriage 130 and the fourth carriage 140 are driven independently by different actuators. For example, for each carriage, an actuator is provided for driving the carriage. In some embodiments, the third carriage 130 and the fourth carriage 140 are driven by a single one actuator. The actuator may be pneumatic actuator, or any other proper forms, for example, electric servo actuator. In some embodiments, as shown in
[0056] In some embodiments, as shown in
[0057] In some embodiments, as shown in
[0058] In some embodiments, as shown in
[0059] In some embodiments, the lower arms 122, 132 are designed to be movable in the third direction P3. This may further increase flexibility of the fixture for handling the objects. In some embodiments, as shown in
[0060] In some embodiments, as shown in
[0061] In some embodiments, as shown in
[0062] In some embodiments, as shown in
[0063]
[0064] At a block 404, a second object located below the first object is gripped from two opposite sides of the second object by moving a first lower arm 132 of a third carriage 130 and a second lower arm 142 of a fourth carriage 140 close to each other in the first direction. For example, the first lower arm 132 of the third carriage 130 and the second lower arm 142 of the fourth carriage 140 are synchronously moved to get close to each other so as to grip the object from two opposite sides of the first object by one or more actuators.
[0065] At block 406, the first object is separated from the second object. In some embodiments, the first object may be lifted in a second direction perpendicular to the first direction, for example, by a lifting mechanism 150. In this way, the upper object can thus be movable with respect to the lower object. The first object may be further separated from the second object by extending or retracting the first and second upper arms 112, 122 or the first and second lower arms 132, 142 in a third direction perpendicular to the first and second directions. In this way, the upper object can thus be separate from the lower object by a distance along the third direction easily. In this case, the object in the stack can be selectively moved or being sorted.
[0066]
[0067] Supposing that an object 302 in the stacking objects 300 located at the bottom is to be sorted out, its exemplary handling processes are illustrated as below. As shown in
[0068] From this position, when the pair of upper arms 112, 122 are moved upward or lifted, the object 304 gripped by the pair of upper arms 112, 122 along with the upper three objects can be moved upward. The object 304 is separate from the object 302 and thus can be movable with respect the object 302. From this state, the object 302 can be easily sorted out by extending the pair of lower arms 132, 142, as shown in
[0069]
[0070] In the shown examples, the pair of upper arms 112, 122 and the pair of lower arms 132, 142 are initially located at a retracted position. This is applicable to the situation that the stacking objects are placed on the platform near to the robotic arm 200. It is to be understood that the above handling processes are merely illustrative. In an some embodiments (not shown), the pair of upper arms 112, 122 and the pair of lower arms 132, 142 may be located at an extended position and the chosen object may be separated from the others by retracting the corresponding arms. This may be applicable to the situation that the stacking objects are placed on the platform near to the robotic arm 200. The fixture of present application can thus handle a plural of rows, for example two or more rows on the same level on the platform.
[0071] In the shown example, only one object 302 is illustrated to be sorted out from the stacking objects 300. It is to be understood that this is merely illustrative and the fixture 100 may configured to handle any number objects in the stacking objects. For example, supposing that the objects 302 and 304 in the stacking objects 300 are to be sorted out, the pair of upper arms 112, 122 may grip the object 306 firstly and the pair of lower arms 132, 142 may grip the object 302. Then, the pair of upper arms 112, 122 may lift the object 306 along with its upper objects to separate from the objects 302 and 304. Then, the objects 302 and 304 can be sorted out by extending or retracting the arms. The remaining objects may be left on the platform.
[0072] In the shown examples, the object in the stacking objects can be handled by cooperation of the pair of upper arms and the pair of lower arms. It is to be understood that the above shown processes are merely illustrative, and in many applications, the handling of the objects in the stacking objects can be handled merely by the pair of upper arms or the pair of lower arms. These operations also fall the spirits of the invention.
[0073] According to the fixture of the present disclosure, the fixture is of high handling flexibility and the objects can be handled in a fast speed and high efficiency.
[0074] Through the teachings provided herein in the above description and relevant drawings, many modifications and other embodiments of the disclosure given herein will be appreciated by those skilled in the art to which the disclosure pertains. Therefore, it is understood that the embodiments of the disclosure are not limited to the specific embodiments of the disclosure, and the modifications and other embodiments are intended to fall within the scope of the disclosure. In addition, while exemplary embodiments have been described in the above description and relevant drawings in the context of some illustrative combinations of components and/or functions, it should be realized that different combinations of components and/or functions can be provided in alternative embodiments without departing from the scope of the disclosure. In this regard, for example, it is anticipated that other combinations of components and/or functions that are different from the above definitely described will also fall within the scope of the disclosure. While specific terms are used herein, they are only used in a general and descriptive sense rather than limiting.