COMPRESSOR ASSEMBLY COMPRISING A MOTOR DRIVING ONE OR MORE COMPRESSOR ROTORS
20250192646 ยท 2025-06-12
Inventors
Cpc classification
H02K2209/00
ELECTRICITY
H02K9/193
ELECTRICITY
International classification
H02K9/193
ELECTRICITY
Abstract
A compressor assembly includes a compressor assembly housing, a motor that drives one or more compressor rotors, an oil reservoir, an oil cooler, and an oil filter. The motor has a motor jacket with first group channels for cooling the motor, and the compressor assembly housing having one or more pass-through channels forms at least a part of an oil line that interconnects components of the compressor assembly.
Claims
1.-19. (canceled)
20. A compressor assembly, comprising a compressor assembly housing, a motor which drives one or more compressor rotors of a compressor element, comprising an oil circulation system for cooling and lubricating components of the compressor assembly, wherein the oil circulation system comprises an oil reservoir, an oil cooler and an oil filter, respectively for cooling and for filtering oil flowing through one or more oil lines of the oil circulation system which interconnect components of the compressor assembly, wherein the motor has a motor housing comprising a central motor housing body executed as a motor jacket in which motor jacket channels are provided for circulating oil through the motor jacket, wherein the motor jacket comprises at least a first group of motor jacket channels composed of one or more such channels which is intended for cooling the motor and that the compressor assembly housing comprises one or more pass-through channels for guiding oil through the compressor assembly housing, wherein such a pass-through channel forms at least a part of an afore-mentioned oil line which interconnects components of the compressor assembly.
21. The compressor assembly according to claim 20, wherein the compressor assembly housing houses integrated compressor assembly components, which comprise at least the motor, the compressor element and interconnection means for interconnecting the motor and the compressor element and possibly one or more other integrated compressor assembly components, such as the oil reservoir, the oil filter, the oil cooler, an oil pump and possibly still other integrated compressor assembly components and wherein an integrated compressor assembly component or an integrated element of such an integrated compressor assembly component that needs to be lubricated or cooled, is connected to another such an integrated compressor assembly component or another such integrated element by means of an aforementioned oil line which is entirely formed by a pass-through channel which is provided in the compressor assembly housing for forming an entirely integrated oil line.
22. The compressor assembly according to claim 21, wherein each interconnection oil line between an integrated compressor assembly component and/or an integrated element thereof is formed by an afore-mentioned entirely integrated oil line.
23. The compressor assembly according to claim 20, wherein the compressor assembly comprises one or more oil cooling line sections which extend(s) from the oil cooler to the oil reservoir and in that the first group of motor jacket channels are each included in one of the one or more oil cooling line sections for cooling the motor.
24. The compressor assembly according to claim 20, wherein the oil circulation system of the compressor assembly comprises at least a first circulation loop and a second circulation loop wherein oil is circulating between the oil reservoir and the oil cooler and back, wherein the first circulation loop is an unfiltered circulation loop wherein no oil filter is included and the second circulation loop is a filtered circulation loop in which the oil filter is provided for filtering the oil and wherein the motor jacket channels of the first group are included in the first unfiltered circulation loop, which channels are forming cooling channels for cooling of the motor housing jacket.
25. The compressor assembly according to claim 20, wherein the motor jacket comprises a second group of motor jacket channels composed of one or more such channels which are not motor jacket channels of the first group and which form each an afore-mentioned pass-through channel or a part of such a pass-through channel for guiding oil through the motor jacket.
26. The compressor assembly according to claim 25, wherein one or more of the following oil lines of the compressor assembly are at least partly integrated in the motor jacket by being partly formed by one or more motor jacket channels of the second group: an oil line for supplying oil from the oil reservoir to the oil filter and/or to the oil cooler; an oil line which is connected to an outlet of the oil filter for supplying filtered oil to a component of the compressor assembly; an oil line which is connected to an outlet of the oil cooler for supplying cooled oil to a component of the compressor assembly; an oil injection line for supplying oil to a component of the compressor assembly for lubrication purposes; and/or, an oil drain line for draining oil coming from a component of the compressor assembly towards the oil reservoir.
27. The compressor assembly according to claim 20, wherein the oil circulation system comprises an oil pump for providing driving force for circulating oil through oil lines of the oil circulation system from the oil reservoir to the concerned components to be cooled and/or lubricated and back to the oil reservoir and that one or more of the following oil lines of the compressor assembly are at least partly integrated in the motor jacket by being partly formed by one or more motor jacket channels of the motor jacket of the second group or are at least partly integrated in the compressor assembly housing: an oil pump suction line for connecting the oil reservoir with an inlet of the oil pump of the compressor assembly; an oil pump pressure line for connecting an outlet of the oil pump with the oil cooler and/or the oil filter.
28. The compressor assembly according to claim 24, wherein the oil pump is integrated in the motor housing or is mounted on a motor housing cover or on another part of the compressor assembly housing provided at a non-drive side or at a drive side of the central motor housing body and is driven by a motor shaft of the motor.
29. The compressor assembly according to claim 24, wherein the oil pump is at its outlet directly connected to an afore-mentioned motor jacket channel of the second group provided in the central motor housing body.
30. The compressor assembly according to claim 20, wherein the motor housing is provided with a pass-through channel, which passes through the central motor housing body and through motor housing covers provided at opposite ends of the central motor housing body and wherein the outlet of the oil pump is directly connected to this pass-through channel and is forming at least partly an oil pump pressure line of the oil pump.
31. The compressor assembly according to claim 20, wherein the motor housing comprises additionally at a drive side of the central motor housing body a drive side motor housing cover adjacent to the compressor rotors driven by the motor and comprises at a non-drive side of the central motor housing body a non-drive side motor housing cover at the opposite side of the central motor housing body, wherein the motor housing covers comprise one or more interconnection channels which collaborate in the assembled status with motor jacket cooling channels of the first group for interconnecting the concerned cooling channels for forming a single or multiple composed cooling channel(s) for cooling of the motor housing jacket.
32. The compressor assembly according to claim 31, wherein the motor housing covers comprise one or more pass-through openings which collaborate in the assembled status with a motor jacket channel of the second group for forming a pass-through channel through the motor housing.
33. The compressor assembly according to claim 20, wherein the channels in the motor jacket are extending in axial directions parallel to the axial direction of a motor shaft of the motor.
34. The compressor assembly according to claim 20, wherein the compressor assembly housing has a compressor assembly housing core, which is composed of a motor housing which is interconnected with a compressor housing possibly by means of an intermediate housing for coupling a motor shaft to a compressor rotor shaft, directly or indirectly by means of a gear transmission, and wherein the compressor assembly housing additionally comprises one or more additional compressor assembly housing part(s) which are directly mounted on the compressor assembly housing core and which include one or more of the following: an oil pump housing for housing an oil pump which is driven by the motor; an oil filter housing for housing the oil filter; an oil sump or oil reservoir housing; and/or, an oil cooler housing for housing the oil cooler.
35. The compressor assembly according to claim 20, wherein the oil circulation system of the compressor assembly comprises one or more oil injection lines for providing cooled, filtered lubrication oil to components of the compressor assembly and wherein the oil filter is provided in an oil line of cooled oil which is connected to the oil cooler outlet and wherein one or more of the oil injection lines are at least partly integrated in the compressor assembly housing.
36. The compressor assembly according to claim 20, wherein for the motor jacket cooling an oil line of cooled oil is provided between the oil cooler outlet and at least one cooling channel in the central motor housing body jacket or one or more composed cooling channel(s) which is composed of several cooling channels in the central motor housing body jacket which are interconnected by means of interconnection channels in motor housing covers of the central motor housing body, wherein an oil line of cooled oil is connected to the oil cooler outlet which is branched upstream of the oil filter into a first branch towards the oil filter and a second branch towards said cooling channel or one or more composed cooling channel(s) in the motor housing jacket and wherein the second branch is at least partly integrated in the compressor assembly housing.
37. The compressor assembly according to claim 20, wherein the oil circulation system of the compressor assembly comprises one or more oil injection lines for providing uncooled filtered lubrication oil to components of the compressor assembly and wherein the oil filter is provided in an oil line of uncooled oil which is branched-off from an oil pump pressure line provided between the oil pump and the oil cooler and wherein one or more of the oil injection lines are at least partly integrated in the compressor assembly housing.
38. The compressor assembly according to claim 20, wherein for each bearing supporting the motor shaft an oil injection channel is provided for supplying filtered oil to a concerned motor shaft bearing as well as an oil drain channel for draining lubrication oil from the concerned motor shaft bearing and wherein one or more of these oil injection channels and/or oil drain channels are at least partly integrated in the compressor assembly housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0110] The invention will further be illustrated with references to the drawings, wherein:
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DETAILED DESCRIPTION OF EMBODIMENT(S)
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[0143] At a drive side 8 of the motor 2, a compressor element 9 is coupled to the motor 2. As explained in the introduction, the invention is of particular interest for compressor assemblies 1 wherein this compressor element 9 is an oil-free or oil-less compressor element 9, but this is not necessarily the case.
[0144] The compressor element 9 is mounted in a compressor housing 10 and comprises compressor rotors 11 and 12 which can work with one another for compressing fluid 13 supplied to the compressor element 9 at a compressor inlet 14. Compressed or pressurized fluid 15 is discharged at a compressor outlet 16 for being supplied to a consumer or a network of consumers of pressurized or compressed fluid 15.
[0145] The compressor rotors 11 and 12 comprise each a compressor rotor shaft, respectively compressor rotor shaft 17 and compressor rotor shaft 18, on which in a central part a rotor is provided, respectively compressor rotor 19 and compressor rotor 20. The compressor rotor 19 can be a female rotor 19 which is collaborating with a male rotor 20 which is forming the other compressor rotor 20, or vice versa. In practice, the compressor rotors 19 and 20 can each for example be a screw rotor of a screw compressor element, or a tooth rotor of a tooth compressor element, but other types are not excluded from the invention.
[0146] In a preferred embodiment of a compressor assembly in accordance with the invention, the compressor element 9 of the compressor assembly 1 is an oil-less rotor compressor element 9 or is an oil-less tooth compressor element 9 wherein the one or more compressor rotors 11 and/or 12 driven by the motor 2 are one or more compressor rotors or compressor teeth 19 and/or 20.
[0147] The compressor rotor shafts 17 and 18 are each supported in a rotatable manner in the compressor housing 10 by a pair of compressor shaft bearings, respectively a pair of compressor shaft bearings 21 and 22 and a pair of compressor shaft bearings 23 and 24.
[0148] In order to drive the compressor element 9, or more precisely the compressor rotors 11 and 12 of the compressor element 9, by means of the electric motor 2, the motor shaft 4 is coupled in a direct manner to the compressor rotor shaft 18 of the compressor rotor 12 by a direct coupling 25 of the concerned shafts 4 and 18. The coupling 25 between a free end of the motor shaft 4 and a free end of the compressor rotor shaft 18 is located in an intermediate housing compartment 26 provided between the motor housing 3 and the compressor housing 10.
[0149] The motor housing 3, the compressor housing 10 and the intermediate housing compartment 26 form together the compressor assembly housing 27.
[0150] In this case the compressor rotor 12 is directly driven by the motor shaft 4, while the compressor rotor 11 is driven indirectly by means of the interaction between a couple of timing gears 28 and 29, mounted at a non-drive end 30 of respectively the compressor rotor shaft 17 and the compressor rotor shaft 18.
[0151] Finally, at a non-drive side 31 of the motor 2, i.e., the side opposite to the drive side 8 where the motor 2 is coupled to the compressor element 9, the compressor assembly 1 is furthermore provided with on oil pump 32. This oil-pump 32 is integrated in the motor housing 3 or is mounted on the motor housing 3 or on a motor housing cover of that motor housing 3.
[0152] This oil-pump 32 is also directly driven by the motor shaft 4 of the electric motor 2 and is intended for providing a driving force for circulating oil in an oil circulation system 33 of the compressor assembly 1. This oil circulation system 33 is intended for providing oil to components of the compressor assembly 1 for lubrication purposes or for cooling purposes or both.
[0153] Components of the compressor assembly 1 that typically need lubrication are for example bearings such as motor shaft bearing 7 or compressor shaft bearings 21 to 24, or are gears, such as timing gears 17 and 18. A component that needs cooling is for example the electric motor 2, compressed fluid 15 at an outlet 16 of the compressor element 9, the compressor element 9 itself or other elements of the compressor assembly 1. The oil circulation system 33 is not represented in
[0154]
[0155] A first difference with the embodiment of
[0156] The intermediate gearwheel transmission 34 is in this case composed of a pair of gearwheels 36 and 37 which intermesh. The gearwheel 36 is a driven pinion gear 36 which is mounted fixedly at a free end 38 of the compressor rotor shaft 18, which is extending into the intermediate gearwheel transmission housing 35.
[0157] The other gearwheel 37, often designated as being a bull gear 37, of the intermediate gearwheel transmission 34 is a driving gearwheel 37 which is mounted fixedly on an additional gearwheel transmission shaft 39, which is supported rotatably in the intermediate gearwheel transmission housing 35 by means of a pair of bearings 40 and 41.
[0158] The additional gearwheel transmission shaft 39 is directly coupled to the motor shaft 4 by means of a direct coupling 25 which couples a free end 42 of the additional gearwheel transmission shaft 39 to a free end 43 of the motor shaft 4. The concerned shafts 4 and 39 are both extending into an intermediate housing compartment 25. In a possible embodiment, the direct coupling 25 consists of a flexible coupling which can cope with misalignments of the motor shaft 4 and the gearwheel transmission shaft 39.
[0159] This intermediate housing compartment 25 is located between the intermediate gearwheel transmission housing 35 and the motor housing 3, and the compressor housing 10, the intermediate gearwheel transmission housing 35, the intermediate housing compartment 25 and the motor housing 3 form together the compressor assembly housing 27 in this example.
[0160] Another difference between the embodiment of
[0161] The additional gearwheel transmission shaft 39 is extending outwards from the intermediate gearwheel transmission housing 35 in a direction towards the compressor element 9. So, in the case of
[0162] Still another difference with the first embodiment of
[0163]
[0164] This oil circulation system 33 comprises an oil reservoir 47, an oil cooler 48 for cooling oil 49 circulating through the oil circulation system 33, and an oil filter 50 for filtering oil 49 flowing through lines of the oil circulation system 33.
[0165] The oil circulation system 33 comprises oil lines which interconnect components of the compressor assembly 1, such as the motor 2 and the oil cooler 48 or the oil filter 50 and the oil cooler 48 and so on. For circulating oil 49 through the oil lines of the oil circulation system 33 from the oil reservoir 47 to the concerned components of the compressor assembly 1 to be cooled and/or lubricated and back to the oil reservoir 47, the oil circulation system 33 comprises also an oil pump 32 which provides the needed driving force. According to the invention this oil-pump 32 is preferably integrated in the motor housing 3 or is mounted on a motor housing cover provided at a non-drive side 31 of the motor housing 3.
[0166] This is advantageous, first of all since the oil-pump 32 can in that way be driven by the same motor shaft 4 of the electric motor 2 which is driving the compressor rotors 11 and 12 of the compressor element 9. This compact design has still another advantage as will become clear hereafter.
[0167] As is illustrated in
[0168] In a preferred embodiment of a compressor assembly 1 in accordance with the invention, and as is also the case in the represented figures, these oil motor jacket channels 52 are extending in axial directions AA, BB, CC, DD, EE, FF, . . . parallel to the axial direction XX of the motor shaft 4 of the motor 2 and the motor jacket channels 52 extend through the entire central motor housing body 51 between the non-drive side 31 and the drive side 8 of the motor 2. This is for example clearly illustrated in
[0169] Nevertheless, it is not excluded from the invention to provide the central motor housing body 51 with motor jacket channels 52 which are configured in a completely different way, with parts extending in a circumferential direction or which are spiraling around the motor housing axis and so on.
[0170] In the embodiment here discussed, the central motor housing body 51 is formed by an essentially cylindrical element 53 which can be considered as being a double-walled element 53 with an outer wall 54 and an inner wall 55 which are connected to one another by means of partition walls 56, which separate the different motor jacket channels 52 from one another. This is for example clearly illustrated in
[0171] At both extremities 57 and 58 of the central motor housing body 51 the outer wall 54 is externally provided with a number of bulges 59, which are each provided with a hole 60, which is possibly an internally threaded hole 60 or a through-hole 60 without internal thread. In the case of the figures, there are at each of the extremities 57 and 58 six such bulges 59 which are spaced apart from one another over the circumference of the cylindrical element 53 in a symmetrical manner.
[0172] Furthermore, the central motor housing body 51 is at each side 58 and 59 closed off by means of a motor housing cover 61 and 62 (see
[0173] These covers 61 and 62 are provided with holes 63 and bolts 64 corresponding to the bulges 59 and (threaded) holes 60 for bolting the covers 61 and 62 against the central motor housing body 51.
[0174] The oil-pump 32 has an oil-pump inlet 65 and an oil-pump outlet 66. The oil-pump inlet 65 is connected by an oil-suction line 67 to the oil reservoir 47.
[0175] According to the invention the motor jacket 51 comprises at least a first group 117 of motor jacket channels 52 composed of one or more such motor jacket channels 52. This first group 117 of motor jacket channels 52 is intended for cooling the motor 2. The first group 117 of motor jacket channels 52 intended for cooling can be composed of all the motor jacket channels 52, only a part of the motor jacket channels 52 and even just a single motor jacket channel 52.
[0176] Another very general aspect of the invention is that the compressor assembly housing 27 comprises one or more pass-through channels for guiding oil 49 through the compressor assembly housing 27. According to the invention, such a pass-through channel furthermore forms at least a part of an afore-mentioned oil line which interconnects components of the compressor assembly 1.
[0177] In short this means that according to the invention at least the motor cooling is at least partly provided by a first group 117 of motor jacket channels 52 integrated in the motor jacket 51 and at least one oil line is at least partly integrated in the compressor assembly housing 27.
[0178] In the example of
[0179] This is practical example of the more general aspect of the invention that in a preferred embodiment of a compressor assembly 1 in accordance with the invention the motor jacket 51 comprises a second group of motor jacket channels 52 composed of one or more such motor jacket channels 52 which are not motor jacket channels of the first group 117 and which are thus not intended for the motor cooling, but which form each a pass-through channel or a part of such a pass-through channel for guiding oil 49 through the motor jacket 51.
[0180] In this case the oil-pump 32 is at its outlet 66 directly connected to this pass-through channel 68 for forming a part 72 of an oil-pump pressure line 73 of the oil-pump 32 which is connected to the oil-cooler 48. Reference is also made to
[0181] The remaining part 74 of this oil-pump pressure line 73 which extends between the motor housing 3 and the oil-cooler 48 is formed by an oil-line 74 which is connected at an outlet 75 of the pass-through channel 68 at the drive-side 8 of the motor housing 3. This oil-line 74 is at its other end connected to the inlet 76 of the oil-cooler 48.
[0182] The integration of a part 72 of the oil-pump pressure line 73 to the oil-cooler 48 in the motor jacket 51 has a great advantage for as far as the compactness and robustness of the configuration of the compressor assembly 1 is concerned. The risk for oil leaks at the oil-pump outlet 66 is with this configuration also very much reduced.
[0183] It is clear that in this example the oil-pump pressure line 73 is only partly integrated in the compressor assembly housing 27, but in another possible embodiment the oil-cooler 48 could be mounted in a housing part of the compressor assembly housing 27 and the oil-pump pressure line 73 could be entirely integrated in the compressor assembly housing 27, for example partly by means of a motor jacket channel 52 of the second group in combination with a channel provided in other parts of the compressor assembly housing 27.
[0184] In the case of
[0185] Another aspect of the compressor assembly 1 of the invention illustrated in
[0186] It is not excluded from the invention to provide more than one unfiltered circulation loop 77 and/or more than one filtered circulation loop 78.
[0187] In a compressor assembly 1 according to the invention, one or more motor jacket channels 79 are included in the first unfiltered circulation loop 77 or one of the present unfiltered circulation loops 77, when there is more than one unfiltered circulation loop 77. These motor jacket channels 79 form a first group 117 of motor jacket channels 79 which are forming motor cooling channels 79 for cooling the motor housing jacket 51 and for transferring heat generated in the motor 2 to the oil 49 flowing through the motor cooling channels 79 and removing this heat in order to cool the motor 2 itself.
[0188] As can be deduced from
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[0190] A motor cooling set up could for example be designed wherein a first composed cooling channel 81 is circulating clockwise and a second composed cooling channel 81 is circulating counterclockwise. Such a design is obviously somewhat more complex but has the advantage of halving the flow rate through the composed cooling channels 81. As a result, the pressure drop over the composed cooling channels 81 is also reduced by a factor which is approximately four! This might be particularly interesting for bigger sizes of motors 2 where a large pressure drop over the composed cooling channels 81 might cause too high pressures in the cooling circuit.
[0191] For supplying cooled oil 49 to the motor jacket 51 an oil line 82 is provided between an oil-cooler outlet 83 of the oil-cooler 48 and a cooling channel inlet 84 of at least one cooling channel 79 of the first group 117 in the central motor housing body jacket 51 or a composed cooling channel 81.
[0192] In more general terms, according to the invention it is preferred that the compressor assembly 1 comprises one or more oil cooling line sections 115 which extend(s) from the oil cooler 48 to the oil reservoir 47 and the first group 117 of motor jacket channels 79 are according to the invention preferably each included in one of the one or more oil cooling line sections for cooling the motor 2.
[0193] In the case of
[0194] An oil-line 85 of cooled oil 49 is connected to the oil-cooler outlet 83 which is branched upstream of the oil-filter 50 into a first branch 86 which is forming an oil line 86 towards the oil-filter 50 and a second branch 87 for forming the oil line 82 towards said cooling channel 79 or single composed cooling channel 81 in the motor housing jacket 51.
[0195] Furthermore, in the example of
[0196] In particular, the oil circulation system 33 is equipped with the following oil injection lines 90-99 for providing filtered lubrication oil to components of the compressor element 9 of the compressor assembly 1: [0197] a filtered oil injection line 90 towards a compressor rotors 11 and/or 12; [0198] filtered oil injection lines 91 and 92 towards a driven gearwheel 36 or a driving gearwheel 37 of an intermediate gearwheel transmission 34 between the motor 2 and the compressor element 9; [0199] a non-drive side oil injection line 93 for injecting filtered oil 49 towards a compressor outlet 16; [0200] a drive side oil injection line 94 for injecting filtered oil 49 towards a compressor outlet 16; [0201] a filtered oil injection line 95 towards a non-drive side bearing 21 of a female compressor rotor shaft 17; [0202] a filtered oil injection line 96 towards a non-drive side bearing 23 of a male compressor rotor shaft 18; [0203] a filtered oil injection line 97 towards a drive side bearing 24 of a male compressor rotor shaft 18; [0204] filtered oil injection line 98 towards a drive side bearing 22 of a female compressor rotor shaft 17; and, [0205] a filtered oil injection line 99 towards timing gearing 28 or 29.
[0206] In the case of an embodiment wherein the compressor element 9 is an oil-less or an oil-free compressor element 9, there is of course no filtered oil injection line 90. Also, in other embodiments more or less oil lines can be applied than is the case in the here-discussed example.
[0207] The oil circulation system 33 is also equipped with the oil injection lines 100 and 101 for providing filtered lubrication oil to components of the motor 2 of the compressor assembly 1. In particular is the motor 2 in the case of
[0210] In
[0211] In a possible embodiment these oil injection channels 102 extend through one of the covers 61 or 61 of the motor jacket 51 or through the motor jacket 51 itself.
[0212] In a similar way there are also oil drain channels 103 for draining filtered lubrication oil 49 from the concerned motor shaft bearing 45 or 46 out of the motor housing and back to the oil reservoir 47.
[0213] These oil injection channels 102 and oil drain channels 103 are extending in a radial direction RR or SS towards the motor shaft 4 or away from the motor shaft 4 or comprise at least a part which is extending in such a radial direction RR or SS.
[0214] In a preferred embodiment of a compressor assembly 1 according to the invention the motor housing 3 is provided with an axially extending pass-through channel 104, which is in principle similar to the pass-through channel 68 for the oil-pump pressure line 73 and which passes through the central motor housing body 51 and through openings in the motor housing covers 61 and 62 provided at opposite ends 57 and 58 of the central motor housing body 51.
[0215] This axially extending pass-through channel 104 is a drain channel 104 and is forming a part of oil drain lines 105 for draining oil 49 coming from the motor shaft bearings 45 and 46 towards the oil reservoir 47. The axially extending pass-through channel 104 is connected to the afore-mentioned radially extending parts 103 for forming the oil drain lines 105. The flow of drained oil 49 is indicated in
[0216] In more general terms, according to the invention, at least one such pass-through channel 68 or 104 and preferably more than one such pass-through channels 68 and 104 are provided in the compressor assembly housing 27 for guiding oil 49 through the compressor assembly housing 27. In the embodiment of
[0217] Furthermore, according to the invention, such a pass-through channel 68 or 104 forms at least a part of an oil line which interconnects components of the compressor assembly 1. It is not excluded from the invention that such a pass-through channel 68 or 104 is itself not just a part of an afore-mentioned oil line, but is entirely forming such an oil line between components of the compressor assembly 1.
[0218] For example, pass-through channel 68 forms a part 72 of the oil pressure line 73 between the oil-pump 32 and the oil-cooler 48 and pass-through channel 104 forms a part of oil drain lines 105 for draining oil 49 coming from the motor shaft bearings 45 and 46 towards the oil reservoir 47.
[0219] In another embodiment of a compressor assembly 1 in line with the invention the oil injection channels 102 can also be executed in a similar way as the axially extending pass-through channel 104, by integrating also these oil injection channels 102 in the motor jacket 51 in an axially extending channel 52 of the motor jacket 51.
[0220] Furthermore, the pass-through drain channel 104 is located at the bottom of the motor jacket 51 for receiving lubrication oil 49 for example under the influence of gravity forces, typically in a setup where the motor 2 is oriented horizontally. In other configurations the motor 2 is extending in a vertical direction, which is for example typically the case in oil-injected screw compressor elements 9 and in such a case the lubrication oil 49 flows under the pressure of other forces, typically a driving force generated by an oil pump. It is substantially smaller in cross-sectional size than the other channels 71 and 79 for the oil-pump pressure line 73 and the motor jacket 51 cooling.
[0221] Of course, the oil 47 supplied to the compressor components through oil injection lines 90-99 needs also to be drained back to the oil reservoir 47. To that purpose the oil circulation system 33 of the compressor assembly 1 of
[0230] All these oil drain lines 106 to 113 come together and guide the oil 49 back to the oil reservoir 47 for being sucked up again by the oil-pump 32 for a next cycle through the oil circulation system 33.
[0231] According to the invention one or more of all these oil drain lines 106 to 114 or oil injection lines 90 to 101 can be entirely or partly integrated in the compressor assembly housing 27, for example by means of a pass-through channel provided in the motor jacket 1 and/or in other parts of the compressor assembly housing 27.
[0232]
[0233] The greater part of the composing elements are the same as in
[0234] In the example of
[0235] So, the main difference is that in the embodiment of
[0236]
[0237] According to the invention the manufacturing of the central motor housing body 51 of the compressor assembly 1 comprises an extrusion step for forming a motor jacket 51 with axially directed channels 52.
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[0240] Finally,
[0241]
[0242] The difference is that in the embodiment of
[0243] Similarly, it is not excluded from the invention to omit the drain channel 104 which is integrated in the motor jacket 51 at the bottom of it and to drain for example the oil 49 coming from the motor bearings 45 and 46 directly into an underlying oil sump by guiding the oil 49 through one or more pass-through channels provided in other parts of the compressor assembly housing 27.
[0244] Still other configurations are of course not excluded from the invention and the axially aligned channels 52 in the motor jacket can have a completely different shape or size and the number of channels 52 provided, can be increased or decreased and so on.
[0245] Excluding the oil-pump pressure line 73, oil injection lines 102 and/or oil drain line 104 (or any other non-cooling channel) from being integrated in the motor jacket 51 has an advantage in that the cooling performance of the motor 2 can be increased. On the other hand, integrating more oil lines in the motor jacket 51 is advantageous in that the motor 2 can be executed in a more compact format. Possible interesting candidates which could be additionally integrated in the motor jacket 51 for increasing the compactness of the assembly 1 and for reducing risk for oil leaks, is for example oil-pump suction line 67 or any oil injection line 90-101. A disadvantage however of increased integration of oil lines in the motor jacket 51 is that the cooling power of the motor 2 is in that case somewhat reduced.
[0246] The remaining
[0247] A first part of the integration of components in the compressor assembly housing 27 which is present in all the represented configurations however is that the motor jacket 51 comprises at least a first group 117 of motor jacket channels 79 composed of one or more such motor jacket channels 52 which is intended for cooling the motor 2. In the examples of
[0248] The schematic view of
[0249] In the embodiment of the
[0250]
[0251] The integration comprises an axially extending pass-through channel 104 formed by the axially extending motor jacket channel 104 for guiding oil 49 through the motor jacket 51, as well as a radially extending pass-through channel 103 which is provided in the compressor assembly housing 27 or motor housing 3 for draining oil 49 from the motor shaft bearing 7 towards the motor jacket 51. The concerned motor jacket channel 104 is not a motor jacket channel 52 of the first group 117, since these motor jacket channels 52 of the first group 117 are intended for cooling the motor 2.
[0252] In the embodiment of
[0253]
[0254] In this case the motor jacket 51 clearly comprises a first group 117 of motor jacket channels 79 for cooling the motor 2 as well as a second group 118 of motor jacket channels 52 composed of a motor jacket channel 119 for injecting oil 49 towards the motor shaft bearing 7 and a motor jacket channel 104 for draining oil 49 from that motor shaft bearing 7 towards the oil reservoir 47.
[0255] The motor jacket channels 104 and 119 are not of the first group 117 of motor jacket channels 79 since they are not intended for cooling the motor 2 and they form each a pass-through channel or a part of such a pass-through channel for guiding oil 49 through the motor jacket 51.
[0256] Of course, additionally an oil injection line 100 for guiding oil 49 towards a drive side motor shaft bearing 45 could be integrated in the motor jacket 51 by means of a part of motor jacket channel 119 in combination with a radially extending oil injection channel 102 provided in the motor housing 3. Similarly, an oil drain line 105 can be integrated in the motor housing jacket 51 and/or compressor assembly housing 27 at the drive side 8 of the motor housing 3 for draining oil 49 from a drive side motor shaft bearing 45 by means of a radially extending channel 103 integrated in the motor housing 3 possibly in combination with a part of motor jacket channel 104, if such a bearing 45 is at least present.
[0257] In
[0258]
[0259] In the former examples the compressor assembly housing 27 comprises a motor housing 3, a compressor housing 10 and an intermediate housing compartment 26, respectively for housing in the compressor assembly housing 27 integrated compressor assembly components 120, which are in those examples respectively the motor 2, the compressor element 9 and interconnection means 25 or 34 for interconnecting the motor 2 and the compressor element 9.
[0260] In the embodiments of
[0261] Furthermore, in all the discussed examples the oil-pump 32 also forms an integrated compressor assembly component 120, since it is mounted in the motor housing 3 or in a housing part which is mounted on that motor housing 3 and the oil-pump 32 is driven by the motor shaft 4.
[0262] In the example of
[0263] In still other embodiments not represented in the figures also the oil-cooler 48 or still other components of the compressor assembly 1 could form an integrated compressor assembly component 120, which is housed in the compressor assembly housing 27 or a housing part mounted on it.
[0264] Another feature of the embodiment which is illustrated in
[0265] So, the embodiment of
[0266] What's more, in the embodiment which is represented in
[0267] In the embodiment of
[0268] Indeed, the concerned oil line 101 is entirely formed by a pass-through channel 123 which is provided in the compressor assembly housing 27 for forming an entirely integrated oil line 123. It is composed of a pass-through channel 124 provided in the compressor assembly housing 27, i.e., in the oil-filter housing 121, the intermediate housing compartment 26 and the motor housing, between the oil-filter 50 and the motor jacket 51 and of a motor jacket channel 119 of the second group 118, which is connected to another pass-through channel 102 provided in the motor housing 3.
[0269] Similarly, one or more of the oil injection lines 90 to 99 which each extend between the integrated oil-filter 50 and an integrated element 122 of the compressor assembly 1 (in particular of the compressor element 9 or of a gearwheel transmission 34) that needs to be lubricated, can be entirely integrated in the compressor assembly housing 27 by means of one or more pass-through channels 125 provided in the compressor assembly housing 27 for forming an entirely integrated oil line 125.
[0270] In the embodiment of
[0271] Of course, in a preferred embodiment of a compressor assembly 1 in line with the invention each interconnection oil line between an integrated compressor assembly component 120 and/or an integrated element 122 thereof is formed by an afore-mentioned entirely integrated oil line 123 or 126, so that a maximum of integration of oil lines in the compressor housing 27 is obtained.
[0272]
[0273] Clearly, the cross-sectional size of the motor jacket channel 71 for the oil-pump pressure line 73 is much larger than the cross-sectional size of the motor jacket channels 104 and 119. This is obvious since the oil-pump pressure line 73 is providing the oil 49 for all the oil lines of the oil circulation system 33.
[0274] The cross-sectional size of the motor jacket channel 71 for the oil-pump pressure line 73 is more or less the same as the cross-sectional size of the motor jacket channels 79 of the first group 117 for cooling the motor 2, since the motor cooling requires the greatest portion of the oil flow through the oil circulation system 33.
[0275] The embodiment illustrated in
[0276] In the embodiment of a compressor assembly 1 in accordance with the invention illustrated in
[0277] Instead, the oil drain channel 103 has been extended and has been integrated in the compressor assembly housing 27 between the motor shaft bearing 7 and the oil reservoir 47, so to form a pass-through channel 129 which is forming an entirely integrated oil line 129 between an integrated element 122 of the motor 2 (represented by the motor shaft bearing 7) and an integrated component 120 (represented by the oil reservoir 47) of the compressor assembly 1.
[0278] The oil-pump pressure line 73 is again partly integrated in the compressor assembly housing 27 by means of a pass-through channel 68 which includes a motor-jacket channel 71 of the second group 118, as was also the case in the embodiment of
[0279] On the other hand, contrary to what was the case in the embodiment of
[0280] The embodiment represented in
[0281]
[0282] a non-drive side filtered oil injection line 101 towards a motor shaft bearing 46
[0283] The embodiment of a compressor assembly 1 illustrated in
[0284] However, the motor jacket channel 104 of the second group 118 which was abandoned in the embodiment of
[0285] The oil-pump pressure line 73 is again partly formed by a motor jacket channel 71 of the second group 118 and in total the motor jacket 51 comprises again three motor jacket channels 71, 104 and 101 of the second group 118 which are not intended for cooling of the motor 2.
[0286] The example illustrated in
[0287] This time the oil filter 50 and the concerned oil lines 90 to 101 or one or more of these oil lines 90-101 which are connected to this oil filter 50 are again integrated in the compressor assembly housing 27, as was also the case in the embodiment of
[0288] Finally, the embodiment represented in
[0289] It is clear that many other configurations can be applied, with more or less integration of oil lines and other components of the compressor assembly 1 in the same compressor assembly housing 27.
[0290] The present invention is in no way limited to the embodiments of a compressor assembly 1 as described before, but such a compressor assembly 1 can be applied and be implemented in many different ways without departure from the scope of the invention.