Cover assembly and a method for interconnecting cover members
20250188746 ยท 2025-06-12
Inventors
Cpc classification
E04D13/031
FIXED CONSTRUCTIONS
International classification
Abstract
A cover assembly (100) for at least one roof penetrating structure (1), such as a roof window, is disclosed. It comprises a first cover member (10) comprising a pocket (106) extending along a pocket plane (P), and a second cover member (20) comprising an edge flange (202) extending in an edge flange plane (F) and having a bent edge (2051). The bent edge (2051) of the edge flange comprises a compacted section (2053) closest to the bend line and a lip section (2054) extending from the compacted section at an angle (A) to the flange plane, and the pocket height (PH) is larger than the edge flange height (EH) at the compacted section and smaller than the maximum edge flange height (EHL) at the lip section. A method for mounting cover members of a cover assembly is also disclosed.
Claims
1. A cover assembly for at least one roof penetrating structure, the cover assembly comprising: a first cover member comprising a pocket section forming a pocket extending along a pocket plane and having a pocket opening and a pocket end opposite the pocket opening, where a pocket depth is measured along the pocket plane from the pocket opening to the pocket end, and where a pocket height is measured perpendicular to the pocket plane, and a second cover member comprising an edge flange extending in an edge flange plane and having a bent edge bent along a bend line, said bend line forming a free edge of the edge flange, where an edge flange height is measured perpendicular to the edge flange plane, and where an edge flange width is measured in parallel to the edge flange plane, perpendicular to and away from the bend line, said edge flange width being equal to or larger than the pocket depth, where each of the first cover member and the second cover member has an interior side configured for facing a roof window or a roof structure in a mounted state of the cover assembly and an exterior side configured for facing towards an exterior in the mounted state, where the bent edge of the edge flange comprises a compacted section closest to the bend line and a lip section extending from the compacted section at an angle to the edge flange plane, that the pocket height is larger than an edge flange height at the compacted section and smaller than a maximum edge flange height at the lip section.
2. The cover assembly according to claim 1, wherein the maximum edge flange height at the lip section is found at an edge side of the lip section remote from the compacted section.
3. The cover assembly according to claim 1, where the pocket height is at least twice the edge flange height at the compacted section, and/or where a radius of curvature of the pocket end is at least twice a radius of curvature of the free edge.
4. The cover assembly according to claim 1, wherein the lip section projects at the interior side of the second cover member.
5. The cover assembly according to claim 1, where the compacted section is a compressed section of the bent edge.
6. The cover assembly according to claim 1, where at least the lip section is made from an elastic material.
7. The cover assembly according to claim 1, where the first cover member further comprises an engagement section extending ways from the pocket opening along the pocket plane in a direction away from the pocket end.
8. The cover assembly according to claim 1, where at least the edge flange is made from a sheet material.
9. The cover assembly according to claim 1, where at least a portion of at least one of the first cover member and the second cover member is a folded sheet material.
10. A method for mounting cover members of a cover assembly at one or more roof penetrating structures structure, comprising: Providing a first cover member comprising a pocket section forming a pocket having a pocket opening and a pocket end opposite the pocket opening, where a pocket depth is measured from the pocket opening to the pocket end, and where a pocket height is measured perpendicular to the pocket depth, Providing a second cover member comprising an edge flange extending in an edge flange plane and having a bent edge bent along a bend line, said bend line forming a free edge of the edge flange, where an edge flange height is measured perpendicular to the edge flange plane, and where an edge flange width is measured in parallel to the edge flange plane, perpendicular to and away from the bend line, said edge flange width being equal to or larger than the pocket depth, Arranging each of the first cover member and the second cover member with an interior side facing a roof window or a roof structure and an exterior side facing towards an exterior, and Inserting the edge flange of the second cover member in the pocket of the first cover member by relative displacement of first cover member and the second cover member along an insertion direction extending in parallel with the edge flange plane, where a compacted section of a bent edge of the edge flange constitutes the leading edge of the edge flange during insertion into the pocket, and where a lip section extending from the compacted section at an angle to the edge flange plane presses against an inner surface of the pocket during the insertion and in the mounted state of the cover assembly.
11. The method according to claim 10, comprising the following sequence of steps: Arranging the cover assembly in a narrow configuration by inserting the edge flange fully into the pocket, Arranging the cover assembly at a roof penetrating structure, and Bringing the cover assembly into an expanded configuration by retracting the edge flange partially from the pocket.
12. The method according to claim 11, where the retracting is continued until both cover members are in contact with a roof penetrating structure, or until the bent edge on the second cover member engages with a bent edge on the first cover member.
13. The method according to claim 10, comprising the following sequence of steps: Arranging the cover assembly in an expanded configuration where the edge flange is inserted only partially into the pocket, Arranging the cover assembly at a roof penetrating structure, and Inserting the edge flange further into the pocket until both cover members are in contact with a corresponding roof window or a corresponding roof structure.
14. The cover assembly according to claim 2, where the pocket height is at least twice the edge flange height at the compacted section, and/or where a radius of curvature of the pocket end is at least twice a radius of curvature of the free edge.
15. The cover assembly according to claim 2, wherein the lip section projects at the interior side of the second cover member.
16. The cover assembly according to claim 3, wherein the lip section projects at the interior side of the second cover member.
17. The cover assembly according to claim 2, where the compacted section is a compressed section of the bent edge.
18. The cover assembly according to claim 3, where the compacted section is a compressed section of the bent edge.
19. The cover assembly according to claim 6, where the elastic material is aluminium.
20. The cover assembly according to claim 8, where the sheet material is sheet metal.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0043] In the following description embodiments of the invention will be described with reference to the schematic drawings, in which
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DESCRIPTION OF EMBODIMENTS
[0064] In the following the same reference numbers will be used for items having the same function even though they may not be structurally identical. It is to be understood that a description given with reference to one such item also applies to the other(s), and that only difference between the items will be described.
[0065] Referring initially to
[0066] The first cover member 10 and the second cover member 20 is in the embodiments shown each formed as a generally longitudinally extending profile element, having a length direction which in the installation situations to be described in the following is parallel to a slope direction D of the roof structure, and extending into the plane of the drawing in
[0067] A first cover member 10 of the type shown in
[0068] The pocket section 104 comprises an interior part 1021 and an exterior part 2022 forming a slit-shaped pocket 106 extending along a pocket plane P. The pocket has a pocket opening 1061 and a pocket end 1062 opposite the pocket opening and two inner surfaces 1063, 1064 extending between the pocket opening and the pocket end, said inner surfaces being formed by the interior part 1021 and the exterior part 2022, respectively. A pocket depth PD is measured along the pocket plane from the pocket opening to the pocket end, and a pocket height PH is measured perpendicular to the pocket depth.
[0069] The engagement section 105 extends ways from the pocket opening 1061 along the pocket plane P in a direction away from the pocket end 1062, having a width SW. The engagement section comprises a bent edge 1051 bent along a bend line 1052 forming a free edge of the second leg 104. This bent edge is configured for engaging with a bent edge 2051 of an edge flange 202 of the second cover member 20, said edge flange constituting the second leg of the second cover member as will be described in further detail below and defining an edge flange extending in an edge flange plane F. In the assembled state of the cover assembly shown in
[0070] A second cover member 20 for a cover assembly according to the invention is shown in
[0071] In the embodiment shown there is a sharp bend between the compacted section 2053 and a lip section 2054. It is to be understood that this is not necessarily the case and that the transition between compacted section and the lip section may be more gradual.
[0072] An edge flange width EW of the edge flange 202 is measured in parallel to the flange plane F, perpendicular to and away from the bend line 2052. This edge flange width EW is equal to or larger than the pocket depth PD of the first cover member 10.
[0073] In the embodiment shown in
[0074] In the embodiment shown in
[0075] Turning now to
[0076] In the narrow configuration in
[0077] The lip section 2054 of the edge flange is shown as projecting through the interior part 1021 of the pocket section 104, but this is only to illustrate that the maximum edge flange height is larger than the pocket height as described above. In reality the lip section will be pressed back by the contact with the inner surface 1063 of the pocket. Such a deformation is shown on the bent edge 1051 of the engagement section 105, which presses against the interior side of the edge flange 202.
[0078] In the expanded configuration in
[0079] In the embodiments shown, each of the cover members 10, 20 are here made by folding from a single piece of sheet metal, such as aluminium or copper, but could also be made from a polymer and would then likely be made by extrusion or moulding. Extrusion or moulding could also be used for making a cover member from metal. If making the first cover member 10 by extrusion or moulding, the exterior part 1022 of the pocket section 104, which comprises two layers of material in the embodiment shown in
[0080] Alternative embodiments of the cover assembly are shown in
[0081] In
[0082] In
[0083] A further embodiment of a cover assembly 100 is shown arranged between two roof window frames 1 in
[0084] The shorter bent edge 1051 of the first cover member 10 may reduce the pressure exerted on the second leg 202 of the second cover member 20, which may facilitate interconnection of the first and second cover members 10, 20.
[0085] The bent edges 1011, 2011 of the first legs 101, 201 are bent outwards, so that they are projecting from the exterior sides of the first legs, and they engage with frame covering members 30 provided on the roof window frames 1. Each frame covering member has a bent edge 3051, which is bent inwards, onto an interior side of the frame covering member, and which abut on the plane sections of the first legs. This means that the bent edges 1011, 2011 and the bent edges 3051 will hook into each other if the cover assembly 100 is lowered from the position shown in
[0086] In the embodiment in
[0087] Turning now to
[0088] Below, reference will be made to a two-part flashing member/flashing assembly, but it is to be understood that it could also be another type of cover assembly.
[0089] The two lowermost roof penetrating structures 1a, 1b as seen in the slope direction D are each provided with a bottom flashing member 6a, 6b forming part of a flashing assembly.
[0090] Further components of the flashing assembly comprise a set of parts to form a two-part flashing member 100 of the type described with reference to
[0091] A first cover member 10 is provided, shown in
[0092] In order to improve the installation conditions even further, the flashing assembly is provided with holding means. The holding means may be temporary to provide a provisional hold in an installation step, or form part of the permanent structure securing the flashing assembly to the roof penetrating structure(s) or the roof structure.
[0093] The holding means ensure that cover members to be positioned between neighbouring roof penetrating structures with the length direction of the flashing member in parallel with the slope direction.
[0094] The holding means may be positive or non-positive.
[0095] The term positive engagement (German: formschlssig) is to be interpreted as encompassing mechanical coupling of two otherwise separate components such that the design and geometry of the components prevent the coupling from being released unintentionally by forces to which the components are subjected during use, including in particular such mechanical couplings in which mutually complementary shapes of the respective components fit together in the engaged position, and in which intentional movement of at least one of the components out of the engaged position is required, typically involving at least partial movement of part(s) of one or both components in a direction at an angle to the intended movement. In other words, the term positive engagement is to be understood as any form of form-locking coupling in which the shapes or geometrical forms of two components interlock with each other in such a way that they create an engagement preventing disengagement until intentional release is carried out by an active or conscious action by a user.
[0096] As opposed hereto, non-positive engagement (German: kraftschlssig) involves such engagement which only requires a force in the direction of intended movement to obtain release. A non-exhaustive list of examples of non-positive engagement means include frictional connections, magnetic connections, soft snap connections, etc. in which the engagement between the components is enabled by means of forces mainly in the tangential direction rather than the normal direction.
[0097] The holding means may be placed on any cover member of the flashing assembly.
[0098] The holding means may comprise a substantially planar lug extending in a plane substantially parallel to any plane spanned by portions of a cover member. The planar lug may be formed to extend in the plane spanned by the height direction H and slope direction D of a cover member.
[0099] Such planar lug or lugs may be formed to protrude from the cover member.
[0100] The shape of each planar lug may be chosen arbitrarily to conform to manufacturing, transportation, or installation requirements.
[0101] Each planar lug may be foldable about a folding line substantially parallel to the height direction H or slope direction D.
[0102] In the embodiment shown in more detail in
[0103] The planar lug 614 here has a trapezoidal shape and protrudes from a perpendicular flange of the bottom flashing member 6a to extend in the plane spanned by the height direction H and the slope direction D.
[0104] The planar lug 614 is configured to be foldable about a folding line substantially parallel to the slope direction D to abut the first leg 101 of the first cover member 10 of the flashing member 100 in a mounted condition of the flashing assembly.
[0105] Thus, in the mounted condition the trapezoidal lug 614 assumes a folded-back position substantially in parallel with its original plane and acts as a force-locking engagement means in hindering the flashing member 100 from sliding along the sloping roof by frictional forces.
[0106] The engagement may be reinforced by clamping the trapezoidal lug 614 manually, possibly by means of a suitable tool.
[0107] In the embodiment shown in more detail in
[0108] The planar lug 1015 has a rectangular shape and protrudes from the first leg 101 to extend in the planned spanned by the height direction H and the slope direction D.
[0109] The planar lug 1015 is configured to be foldable about a folding line substantially parallel to the height direction H to a position at right angles with its original plane to be brought into abutment with a portion of the first roof penetrating structure 1a, typically at a corner of the stationary frame of a roof window, or at a portion of any insulation frame mounted to the frame. In this way, the rectangular lug 1015 provides a form-locking engagement with the first roof penetrating structure 1a, thus improving the retention of the flashing member 100 even further.
LIST OF REFERENCE NUMERALS
[0110] 1 roof window frame [0111] 1a roof penetrating structure [0112] 1b roof penetrating structure [0113] 1c roof penetrating structure [0114] 1d roof penetrating structure [0115] 2 Top flashing member [0116] 6 Bottom flashing member [0117] 6a Bottom flashing member [0118] 6b Bottom flashing member [0119] 614 trapezoid lug [0120] 10 First cover member [0121] 101 First leg [0122] 1011 bent edge [0123] 1015 rectangular lug [0124] 102 Second leg [0125] 1021 Interior part [0126] 1022 Exterior part [0127] 104 Pocket section [0128] 105 Engagement section [0129] 1051 Bent edge [0130] 1052 Bend line [0131] 106 Pocket [0132] 1061 Pocket opening [0133] 1062 Pocket end [0134] 1063 Inner surface [0135] 1064 Inner surface [0136] 10 Additional cover member [0137] 10 Additional cover member [0138] 100 Cover assembly [0139] 11 Side flashing member [0140] 13 Gutter-shaped flashing member [0141] 16 Gutter-shaped flashing member [0142] 20 Second cover member [0143] 20 second cover member (alternative embodiment) [0144] 201 First leg [0145] 2011 bent edge [0146] 202 Second leg/edge flange [0147] 2051 Bent edge [0148] 2052 Bend line [0149] 2053 Compacted section [0150] 2054 Lip section [0151] 30 Frame covering member [0152] 3051 Bent edge [0153] 7 Roof structure [0154] 40 chamber [0155] A Angle of lip section [0156] BW Width of bent edge [0157] CW Width of compacted section [0158] D slope direction [0159] EH Edge flange height at compacted section [0160] EHL Maximum edge flange height [0161] EW Edge flange width [0162] F Edge flange plane [0163] H height direction [0164] LW Lip width [0165] P Pocket plane [0166] PD Pocket depth [0167] PH Pocket height [0168] SW Engagement section width [0169] W width direction