Heavy phase liquid discharge element for a centrifugal separator, centrifugal separator and method for separating two liquid phases
11660614 · 2023-05-30
Assignee
Inventors
Cpc classification
B04B2001/2083
PERFORMING OPERATIONS; TRANSPORTING
B04B11/02
PERFORMING OPERATIONS; TRANSPORTING
B04B1/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B04B11/02
PERFORMING OPERATIONS; TRANSPORTING
B04B1/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to a heavy phase liquid discharge element, a centrifugal separator comprising the element and to a method of separating two liquid phases. The heavy phase liquid discharge element comprises at least one inlet opening on a first side of the heavy phase liquid discharge element, the at least one inlet opening being adapted to face an interior of the centrifugal separator, and at least two separate outlet channels defining an outlet on the second side of the heavy phase liquid discharge element, wherein at least a portion of each of the outlet channels overlaps with the at least one inlet opening, thereby forming a liquid pathway between the at least one inlet opening and the outlet defined by the at least two outlet channels through which the liquid can pass. By this design, pressure losses in the heavy phase liquid outlets can be decreased.
Claims
1. A heavy phase liquid discharge element for a centrifugal separator configured to separate two liquid phases having different densities, the heavy phase liquid discharge element having a longitudinal extension, a transversal extension perpendicular to the longitudinal extension, a first inlet side and an opposite second outlet side, both extending in the longitudinal direction and in the transversal direction, a first longitudinal portion comprising a first transversally extending edge, a second longitudinal portion comprising a second transversally extending edge, and two longitudinally extending side edges, in between which a longitudinally extending center line extends, the heavy phase liquid discharge element comprising: at least one inlet opening on the first side of the heavy phase liquid discharge element, the at least one inlet opening being adapted to face an interior of the centrifugal separator, and at least two separate outlet channels defining an outlet on the second side of the heavy phase liquid discharge element, wherein at least a portion of each of the outlet channels overlaps with the at least one inlet opening, thereby forming a liquid pathway between the at least one inlet opening and the outlet defined by the at least two outlet channels through which a liquid can pass, and each of the at least two outlet channels having an extension in the longitudinal direction of the heavy phase liquid discharge element, which is longer than the extension of the at least one inlet opening in the longitudinal direction.
2. The heavy phase liquid discharge element of claim 1, wherein the at least two outlet channels are arranged in parallel along the longitudinal extension of the heavy phase liquid discharge element, and the at least two outlet channels are positioned symmetrically and mirror-imaged in respect to the center line.
3. The heavy phase liquid discharge element of claim 2, wherein the at least two outlet channels extend in the first and second longitudinal portions.
4. The heavy phase liquid discharge element of claim 1, wherein the at least two outlet channels extend in the first and second longitudinal portions.
5. The heavy phase liquid discharge element of claim 1, wherein the number of the outlet channels is from 2 to 6.
6. The heavy phase liquid discharge element of claim 1, wherein two outlet channels of the at least two outlet channels have respective channel end portions which taper symmetrically and in a mirror-imaged way towards the center line and the second transversally extending edge in the second longitudinal portion and wherein the tapering end portions have a rounded shape.
7. The heavy phase liquid discharge element of claim 1, wherein the at least one inlet opening is comprised in the first longitudinal portion.
8. The heavy phase liquid discharge element of claim 1, wherein the amount of the inlet openings correspond to the amount of the outlet channels.
9. The heavy phase liquid discharge element of claim 1, wherein the at least one inlet opening comprises a first transversally extending inlet edge on the first inlet side towards the first transversal edge of the liquid discharge element and each of the outlet channels comprises a first transversally extending outlet edge on the second outlet side towards the first transversal edge of the liquid discharge element, wherein a longitudinal distance between the first transversal inlet edge and the first transversal edge of the liquid discharge element is smaller than a longitudinal distance between the first transversally extending outlet edge and the first transversally extending edge of the liquid discharge element.
10. The heavy phase liquid discharge element according to claim 9, wherein an extension of the first transversal inlet edge in a plane of a thickness dimension is perpendicular to the central line and to a peripheral wall.
11. A centrifugal separator configured to separate a first liquid phase, a second liquid phase and a solid phase from a slurry, wherein the liquid phases have different densities, the centrifugal separator comprising a rotating body comprising a bowl, the bowl comprising a base plate at an end of the bowl, the base plate having an inner surface and an opposite outer surface, the inner surface facing an interior of the bowl, the base plate comprising one or more first liquid phase outlet passages and one or more second liquid phase outlet passages, the first and second liquid phase outlet passages being configured to discharge liquid from the rotating body, wherein the second liquid phase outlet passages are associated with the heavy phase liquid discharge element of claim 1.
12. The centrifugal separator of claim 11, wherein the one or more first liquid phase outlet passages are configured to discharge the first liquid phase, which is lighter than the second liquid phase.
13. Centrifugal separator of claim 12, wherein the one or more first liquid phase outlet passages comprises a light phase liquid discharge element comprising an opening passage in fluid connection with the first outlet passage comprised in the base plate.
14. The centrifugal separator of claim 13, wherein the light phase liquid discharge elements and the heavy phase liquid discharge elements are arranged in association with the inner surface of the base plate and at different angular positions relative to an axis of rotation.
15. The centrifugal separator of claim 13, wherein the amount of the light phase liquid discharge element and the heavy phase liquid discharge element varies from 2 to 16, and wherein the amount is equal.
16. The centrifugal separator of claim 13, wherein the amount of the light phase liquid discharge element and the heavy phase liquid discharge element varies from 2 to 16, and wherein the amount of the heavy phase liquid discharge elements is larger or smaller than the amount of the light phase liquid discharge element.
17. The centrifugal separator of claim 13, wherein the light phase liquid discharge element and the heavy phase liquid discharge element are associated with a respective outlet housing, wherein each of the respective outlet housings is rotatably adjustable around an adjustment axis, and each of the respective outlet housings comprises a respective outlet opening comprising a respective weir edge.
18. The centrifugal separator of claim 13, wherein the amount of the light phase liquid discharge element and the heavy phase liquid discharge element varies from 2 to 16, and wherein the amount is equal.
19. The centrifugal separator of claim 13, wherein the amount of the light phase liquid discharge element and the heavy phase liquid discharge element varies from 2 to 16, and wherein the amount of the heavy phase liquid discharge elements is larger or smaller than the amount of the light phase liquid discharge element.
20. A method of separating a light liquid phase and a heavy liquid phase from a slurry by centrifugal forces in a centrifugal separator comprising a heavy phase liquid discharge element, wherein the liquid phases have different densities, the method comprising bringing the slurry to a rotational movement in a cylindrical bowl and thereby separating the slurry into two liquid phases, separating the light liquid phase and heavy liquid phase from each other by bringing the light liquid phase in fluid contact with at least one first outlet passage comprised in a base plate of the centrifugal separator, the first outlet passage being connected to a weir plate adapted for keeping at least part of the heavy phase inside the rotating bowl, wherein the at least one first outlet passage provides a liquid pathway to the light phase to be discharged from the bowl bringing the heavy phase in contact with at least one second outlet passage on a second side of the heavy liquid discharge element through an at least one inlet opening on a first side of the heavy phase liquid discharge element, the at least one inlet opening facing an interior of the centrifugal separator and formed in the base plate of the centrifugal separator, the heavy phase liquid discharge element being adapted for keeping the light phase inside the rotating bowl and for providing a liquid pathway to the heavy phase to be discharged from the bowl, the liquid pathway being formed between the at least one inlet opening and the at least one second outlet passage, wherein the at least one second outlet passage is defined by at least two outlet channels through which liquid can pass, wherein the discharging the heavy phase uses the at least two separate outlet channels connected to a respective at least one second outlet passage, wherein at least a portion of each of the outlet channels overlaps with the at least one inlet opening, wherein the at least two outlet channels have an extension in the longitudinal direction of the heavy phase liquid discharge element which is longer than the extension of the at least one inlet opening in the longitudinal direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(17) Thus, according to the present disclosure the pressure losses in an outlet passage for a heavy phase liquid can be reduced by using a heavy phase liquid discharge element as described more in detail herein. The heavy phase liquid discharge element is especially usable for a centrifugal separator configured to separate two liquid phases having different densities.
(18) An example of the heavy phase liquid discharge element 200′ according to a prior art solution is shown in
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(20) The shape and structure of the heavy phase liquid discharge element 200, referred to as “the element 200” below, is shown in more detail in
(21) The maximal longitudinal extension, i.e. the length, and the transversal extension, i.e. the width, of the element 200 can vary depending on the application. The maximal longitudinal extension corresponds extension in a radial direction, when the element is mounted on the base. The maximal longitudinal and transversal extensions can be adapted to the diameter of the bowl and the base thereof. For example, a ratio longitudinal extension of the element to the bowl diameter may be from 1:10 to 1:2.5, such as 1:3, but is not limited thereto. A ratio transversal extension of the element 200 to the longitudinal extension of the element 1:3 to 1:1.1, such as 1:1.5, but is not limited thereto. However, the longitudinal extension is suitably longer than the transversal extension so that outlet channels may be provided with sufficient length in relation to the width of the channels, whereby the pressure losses of the heavy phase can be minimized.
(22) The element 200 comprises a first longitudinal portion (I) comprising a first transversally extending edge TE1, which is illustrated as an upper edge in
(23) The element 200 further comprises a center line (CL), which extends centrally in between two longitudinally extending side edges SE1 and SE2. The center line (CL) extends longitudinally through a point corresponding to half of the maximal width of the element 200. Thus, the centre line (CL) may divide the element 200 into two symmetrical, but mirror-imaged, portions. The centre line may be in a mounted position be arranged in the direction of the radius of the base plate.
(24) The element further comprises a first inlet side 210, or inlet side surface, and an opposite, second outlet side 220, or an outlet side surface, both extending in the longitudinal direction and in the transversal direction. At least one inlet opening 211 is arranged on the first side 210 of the heavy phase liquid discharge element. The at least one inlet opening is adapted to face an interior of the centrifugal separator, when installed in the centrifugal separator, and as described more in detail below. In the illustrated example of
(25) According to the present invention, the element 200 comprises at least two separate outlet channels 271; 272 defining an outlet on the second side 220 of the element 200. The outlet channels 271 and 272 are arranged in parallel along the longitudinal extension of the element 200. Generally, the amount of the outlet channels may be more than two, for example 2-6 or 2 to 4, and can be adapted to the application in question. Further the liquid charge element 200 comprises holes 213 for attachment means, such as a screw.
(26) The maximal width of each channel, i.e. extension in the transversal direction of the element 200, may vary, but may be generally less than about ⅓ of the maximal transversal extension of the element 200, for example up to about 30%, 25% or 20% or 15% of the maximal transversal extension of the element 200. The lower limit for the width depends on the liquid in question, but should be adapted so that the channel width is not too narrow and thereby does not negatively affect the flow through the element 200. Each of the channels may thus have a maximum width of for example less than about 35 mm, for example from 10 to 30 mm, but is not limited thereto.
(27) The at least two channels may be arranged in a parallel manner on the second, outlet side 220 of the element 200. However, the length of the individual channels may vary so that the channels can adapt to an outer shape of the element. At the same time the flow in the separation process should not be negatively affected by the length of the channels. Generally it is advantageous that the at least two outlet channels 271, 272 are positioned symmetrically and mirror-imaged in respect to the center line CL. However, at least a portion of each of the outlet channels 271 and 272 overlaps with the at least one inlet opening 211, 212. Thereby, a liquid pathway between the at least one inlet opening and the at least one outlet defined by the at least two outlet channels through which the liquid can pass, is formed. Furthermore, each of the at least two outlet channels 271, 272 has an extension in the longitudinal direction, i.e. the length, which is longer than the extension of the at least one inlet opening in the longitudinal direction. Suitably, the at least two outlet channels 271; 272 extend in the first (I) and second (II) longitudinal portions. The at least one inlet opening 211, 212 may be comprised in the first longitudinal portion (I). Thereby, the outlet channels may be substantially longer, such as 3-5 times longer than the inlet openings. Thus, the heavy phase liquid can be effectively pressed in a radial direction during the discharge of the liquid.
(28) The purpose of the outlet channel/channels is to press the heavy phase liquid, which enters a liquid passage at a radial position near an inner wall of a bowl of a centrifugal separator radially inward towards a rotating axis of the centrifugal separator. Coriolis forces will create turbulence and vortices in the radial movement, which is one of the reasons for the generation of pressure losses. By reducing the tangential dimension of the outlet channel by introducing at least two separate outlet channels, it has been surprisingly noted that the pressure losses can be limited substantially, since the vortices in the radial movement will be reduced. This is a huge advantage, since the separation process in the centrifugal separator thus becomes less sensitive to flow rate variations and the interface between the light and heavy liquid phases becomes more stable. Therefore, e.g. light phase liquid (e.g. an oil) losses can be decreased.
(29) Reference is now made to
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(32) As can be seen, the longitudinal distance di1 between the first transversal inlet edge TIE1 and the first transversal edge TE1 of the liquid discharge element 200 is smaller than the longitudinal distance di2 between the first transversally extending outlet edge TOE1 and the first transversal edge TE1 of the liquid discharge element 200. In this way, the inlet opening edges can be arranged closer to the first edge of the element 200 than the outlet channel edges. Thus, as displayed in
(33) As shown by the
(34) The present invention also relates to a centrifugal separator or decanter centrifuge configured to separate a first liquid phase, a second liquid phase and a solid phase from a slurry.
(35) Reference is now made to
(36) The centrifugal separator comprises a rotating body 101 comprising a bowl 102 and a screw conveyor 103 which are mounted on a shaft 104 such that they in use can be brought to rotate around a horizontal axis 105 of rotation. The axis 105 of rotation extends in a longitudinal direction of the bowl 102. Further, the rotating body 101 has a radial direction 105a extending perpendicular to the longitudinal direction of the bowl 102. The bowl 102 comprises a base plate 106 provided at one end of the bowl 102. The base plate 106 has an internal side 107 and an external side 108. The base plate 106 is provided with one or more second, heavy liquid phase, outlet passages 145 and one or more first, light liquid phase, outlet passages 115. According to the present disclosure, the first and second liquid phase outlet passage are configured to discharge liquid from the rotating body, wherein the second liquid phase outlet passages 145 are associated with the heavy phase liquid discharge element 200 as described above. By “associated with” is meant that the parts are joined together in a working relationship, and may thus be for example directly or indirectly connected together.
(37) Furthermore the bowl 102 is at an end opposite to the base plate 106 provided with solid phase discharge openings (not shown) in a similar manner as described in connection with the prior art separator shown in
(38) During rotation of the rotating body 101, separation of the liquid phases 21 and 22 and the solids are obtained. The light liquid phase 21 is located radially closer to the rotation axis 105 than the heavier liquid phase 22 in the radial direction 105a. The light liquid phase 21 is discharged through the one or more first liquid phase outlet passages 115 in the base plate 106 to an outlet chamber 121. The heavy liquid phase 22 is discharged through the second outlet passages 145 to an outlet chamber 122, while the screw conveyor 103 transports the solid phase towards the solid phase discharge openings at the opposite end of the separator as described in connection with
(39) Reference is now made to
(40) Reference is now further made to
(41) The present invention also relates to a method of separating a first liquid phase and a second liquid phase from a slurry by means of centrifugal forces in a centrifugal separator. As described above, the liquid phases have different densities. The method comprises the steps of: bringing the slurry to a rotational movement in a cylindrical bowl and thereby separating the slurry into two liquid phases, separating the liquid phases from each other by bringing the first light liquid phase in fluid contact with at least one first outlet passage comprised in a base plate of the centrifugal separator, the first outlet passage being connected to a weir plate adapted for keeping at least part of the second, heavy phase inside the rotating bowl, wherein the at least one outlet passage provides a liquid pathway to the light phase to be discharged from the bowl bringing the second heavy liquid phase in contact with at least one second outlet passage comprised in a base plate of the centrifugal separator, the second outlet passage being associated with a heavy phase liquid discharge element adapted for keeping at least part of the first light liquid phase inside the rotating bowl, wherein heavy phase liquid discharge element provides a liquid pathway to the heavy phase to be discharged from the bowl, wherein the method is characterized by discharging the heavy phase by using at least two separate liquid outlet channels in the heavy phase liquid discharge element through which the heavy phase liquid is arranged to flow.
(42) By having the two outlet channels in the liquid discharge element, it is possible to decrease pressure losses during the separation process. In this way, it is possible to minimize the losses of a desirable liquid phase and obtain a stable separation process with a stable liquid interface.
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(44) The foregoing description of the embodiments has been provided for illustration of the present invention. The embodiments are not intended to limit the scope of the invention defined in the appended claims and features from the embodiments may be combined with one another.