DRIVING DEVICE WITH A PARKING LOCK ARRANGEMENT AND DRIVABLE VEHICLE AXLE WITH A DRIVING DEVICE
20250198511 · 2025-06-19
Assignee
Inventors
- Alexander Thorwart (Langenargen, DE)
- Bernard Hunold (Friedrichshafen, DE)
- Michael Preuß (Friedrichshafen, DE)
- Johannes Glückler (Friedrichshafen, DE)
- Niclas Raeder (Bermatingen, DE)
Cpc classification
F16H2200/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/3408
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/3475
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2061/0422
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/3433
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H63/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A drive unit with a parking lock arrangement has a parking lock gear, a parking lock pawl, and a parking lock tappet. An actuation unit can move the tappet against a shifting force into a locking shift position in which the tappet enables an actuating movement of the pawl toward a release position, in which the pawl enables a rotary movement of the parking lock gear. The actuation unit is operatively connected to a shift actuator system of a manual gearbox having at least two speeds. The actuation unit is configured to transfer the tappet from the locking shift position to the releasing shift position by means of spaced-apart cams when one of the speeds is engaged. In a neutral operating state, where no speed is engaged and the power train is interrupted, the actuation unit releases the actuating movement of the tappet toward the locking shift position.
Claims
1. A drive unit (2) with a parking lock arrangement (10), comprising: a parking lock gear (33), which can be held in a rotationally fixed manner by a rotatably mounted parking lock pawl (34) in a locking position of the parking lock pawl and which can be rotated in a release position of the parking lock pawl (34); a parking lock tappet (31) configured to be longitudinally displaceable between a locking shift position and a releasing shift position and to be acted upon by a shifting force to engage the parking lock tappet (31) in a direction of the locking shift position; and an actuation unit operatively connected to a shift actuator system of a manual gearbox (7) having at least two speeds; wherein the parking lock pawl (34) is held in the locking position by the parking lock tappet (31) when the parking lock tappet (31) is in the locking shift position; and wherein the parking lock tappet (31) can be transferred by the actuation unit (28) against the shifting force into the releasing shift position, in which the parking lock tappet (31) releases the actuating movement of the parking lock pawl (34) in the direction of the release position; wherein the actuation unit (28) is configured to transfer the parking lock tappet (31) by means of mutually spaced shift cams (29A through 29D; 50A through 50D) from the locking shift position into the releasing shift position when one of the at least two speeds is engaged in the manual gearbox (7), and to release the actuating movement of the parking lock tappet (31) in the direction of the locking shift position when the manual gearbox (7) is in a neutral operating state in which none of the at least two speeds is engaged in the manual gearbox (7) and the power flow is interrupted.
2. The drive unit according to claim 1, wherein: the actuation unit (28) comprises a longitudinally displaceable gear rack (29) formed with a plurality of shift cams (29A through 29D); the shift cams (29A through 29D) project from a longitudinal side (30) of the gear rack (29) in the direction of the parking lock tappet (31) and are spaced apart from one another in the shifting direction (X29) of the gear rack (29); the gear rack (29) interacts with one of the shift cams (29A through 29D) with the end (32) of the parking lock tappet (31) facing the gear rack (29) when one of the at least two speeds is respectively engaged in the manual gearbox (7) and the gear rack holds the one of the shift cams in the releasing shift position; and the end (32) of the parking lock tappet (31) facing the gear rack (29) is arranged between two shift cams (29A through 29D) in the neutral operating state of the manual gearbox (7) and the parking lock tappet (31) is in the locking shift position.
3. The drive unit according to claim 1, wherein: the actuation unit comprises a shift drum (50) with a plurality of shift cams (50A through 50D); the shift cams (50A through 50D) project in the radial direction (R) starting from an outer side (51) of the shift drum (50) and are spaced apart from one another in the circumferential direction (U) of the shift drum (50); and the shift drum (50), with one of the shift cams (50A through 50D) in the manual gearbox (7) engaged in each case, interacts with the end of the parking lock tappet (31) facing the shift drum (50) and holds the latter in the releasing shift position and the end (32) of the parking lock tappet (31) facing the shift drum (50) in the neutral operating state of the manual gearbox (7) in each case between two shift cams (50A through 50D), and the parking lock tappet (31) is in the locking shift position.
4. The drive unit according to claim 1, wherein a latching device (35) is assigned to the parking lock tappet (31) and is automatically activated when the parking lock tappet (31) is in the releasing shift position and keeps the parking lock tappet (31) latched in the releasing shift position.
5. The drive unit according to claim 4, wherein the latching device (35) comprises an armature (41) of an electromagnet (42) impinged with a spring force of a latching spring unit (40), which is adjusted by the latching spring unit (40) in the unenergized state of the electromagnet (42) in the direction of a latching shift position, in which the armature (40) is in operative connection with latching elements (43), via which the parking lock tappet (31) can be maintained in a positive-locking manner in its releasing shift position.
6. A drive unit (2) with a parking lock arrangement (10), the drive unit comprising: a parking lock pawl (34) operable between a locking position and a release position; a parking lock gear (33), which can be held in a rotationally fixed manner by a rotatably mounted parking lock pawl (34) in the locking position and can be rotated in the release position of the parking lock pawl (34); and a parking lock tappet (31), which is designed to be longitudinally displaceable between a locking shift position and a releasing shift position and acted upon by a shifting force, which acts on the parking lock tappet (31) in a direction of the releasing shift position, in which the parking lock tappet (31) releases the actuating movement of the parking lock pawl (34) in a direction of the release position, wherein the parking lock pawl (34) is held in the locking position by the parking lock tappet (31) when the parking lock tappet (31) is in the locking shift position, wherein the parking lock tappet (31) can be moved into the locking shift position by an actuation unit (28) against the shifting force, and an actuation unit (28) operatively connected to a shift actuator system of a manual gearbox (7) having at least two speeds, the actuation unit configured to transfer the parking lock tappet (31) from the releasing shift position into the locking shift position by means of shift cams (29A through 29D; 50A through 50D) spaced apart from one another when the manual gearbox (7) is in a neutral operating state, in which no speeds are engaged in the manual gearbox (7) and the power flow is interrupted, and to enable the actuating movement of the parking lock tappet (31) in the direction of the releasing shift position when a speed is engaged in the manual gearbox (7).
7. The drive unit according to claim 6, wherein: the actuation unit (28) comprises a longitudinally displaceable gear rack (29) with a plurality of shift cams (29A through 29D); the shift cams (29A through 29D) project from a longitudinal side (30) of the gear rack (29) in the direction of the parking lock tappet (31) and are spaced apart from one another in a shifting direction (X29) of the gear rack (29); the gear rack (29) cooperates with one of the plurality of shift cams (29A through 29D) with an end (32) of the parking lock tappet (31) facing the gear rack (29) when a speed of the at least two speeds is engaged in the manual gearbox (7) and the gear rack holds the one of the plurality of shift cams in the locking shift position; and the end (32) of the parking lock tappet (31) facing the gear rack (32) is arranged between two shift cams (29A through 29D) in the neutral operating state of the manual gearbox (7) and the parking lock tappet is in the releasing shift position.
8. The drive unit according to claim 6, wherein: the actuation unit (28) comprises a shift drum (50) formed with a plurality of shift cams (50A through 50D); the shift cams (50A through 50D) project in a radial direction (R) from an outer side (51) of the shift drum (50) and are spaced apart from one another in the circumferential direction (U) of the shift drum (50); the shift drum (50) in each case, when a speed of the at least two speeds is engaged in the manual gearbox (7), interacts with one of the shift cams (50A through 50D) with the end (32) of the parking lock tappet (31) facing the shift drum (50) and holds the one of the shift cams in the locking shift position; and the end (32) of the parking lock tappet (31) facing the shift drum (50) is arranged between two shift cams (50A through 50D) in the neutral operating state of the manual gearbox (7) and the parking lock tappet is in the releasing shift position.
9. The drive unit according to claim 6, comprising: a latching device (35) assigned to the parking lock tappet (31), the latching device (35) being automatically activated in the locking shift position of the parking lock tappet (31) and configured to maintain the parking lock tappet (31) latched in the locking shift position.
10. The drive unit according to claim 9, wherein the latching device (35) comprises an armature (41) of an electromagnet (42), the armature loaded in the latching direction with a spring force of a latching spring unit (40) and, in the unenergized state of the electromagnet (42), is adjusted by the latching spring unit (40) in the direction of a latching shift position, in which the armature (41) is operatively connected to latching elements (43), via which the parking lock tappet (31) can be held in its locking shift position with a form fit.
11. The drive unit according to claim 1, wherein the parking lock tappet (31) has a conical region (46), by means of which the parking lock tappet (31) interacts with a tapering bevel (47) of the parking lock pawl (34) during an adjustment of the parking lock pawl (34) in the direction of the locking position.
12. The drive unit according to claim 1, wherein the manual gearbox (7) comprises a three-shaft planetary gear set (11) and at least one form-fitting shift element (SE1, SE2) of the shift actuator system, via which the planetary gear set (11) can be blocked to represent a direct drive.
13. The drive unit according to claim 12, the planetary gear set (11) is assigned two form-fit shift elements (SE1, SE2) of the shift actuator system, via which in each case at least two shafts (12, 14) of the planetary gear set (11) can be alternately connected to a drive shaft (4) of a drive mechanism (3) and fixed on the housing side to realize three speeds, while the planetary gear set (11) is driven via the third shaft (15).
14. The drive unit according to claim 13, wherein the shift actuator system has an actuator (20) via which the shift element (SE1, SE2) or the shift elements (SE1, SE2) and the actuation unit (28) can be driven.
15. The drive unit according to claim 12, wherein speeds of the at least two shafts (12 through 15) of the planetary gear set (11) can be synchronized in each case via the drive mechanism (3) during traction-interrupted shifts in the manual gearbox (7).
16. The drive unit according to claim 12, wherein the output drive of the planetary gear set (11) is connected to a further gearbox unit (9) configured as a spur gear stage.
17. The drive unit according to claim 16, wherein a drive side of the planetary gear set (11) is connected to an output shaft (4) of the drive mechanism (3) via a gearbox unit (5) configured as a spur gear stage.
18. A drivable vehicle axle (1) comprising the drive unit (2) according to claim 1.
19. The drivable vehicle axle according to claim 18, wherein the further gearbox unit (9) is connected to driving wheels via an axle differential (17).
Description
BRIEF DESCTIPTION OF THE DRAWINGS
[0035] Preferred further embodiments result from the subclaims and the following description. Exemplary embodiments of the implementation of the invention are explained in more detail, without being limited to these, by means of the drawing.
[0036] It shows:
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION
[0051]
[0052] A parking lock arrangement 10 is assigned to the manual gearbox 7, by means of which the output drive 8 can be held in a rotationally fixed manner when the manual gearbox 7 is in the neutral operating state. In the neutral operating state of the manual gearbox 7, no speed is engaged in the manual gearbox 7 and the power flow is interrupted between the input shaft 6 and the output drive 8 in the region of the manual gearbox 7.
[0053]
[0054] The two shift elements SE1 and SE2 can be displaced by a common actuator 20 in the manner described in more detail below, in order to be able to represent three different speeds via the manual gearbox 7. The speed changes are carried out with an interruption in tractive force, and differences in speed between the respective interconnected shafts of the planetary gear set 11 are equalized or synchronized by appropriate actuation of the drive mechanism 3.
[0055] In addition, the parking lock arrangement 10 is also actuated by actuator 20 in the manner described in more detail below in order to engage the parking lock in the neutral operating state of the manual gearbox 7 and to transfer it to the engaged state when a speed is engaged in the manual gearbox 7.
[0056] In the present case, the parking lock arrangement 10, when the parking lock is engaged, blocks a rotational movement of the planetary carrier 15 of the manual gearbox 7 and thus the output drive 8.
[0057]
[0058] The two shift elements SE1 and SE2 are operatively connected to each other in a connection region 26. The connection region 26 is designed in such a way that the two shift elements SE1 and SE2 can be displaced together in the axial direction of the planetary gear set 11 by the actuator 20, but these shift elements can be rotated relative to each other.
[0059] In the shift positions of the shift elements SE1 and SE2 shown in
[0060] If a gear change is requested, during which second speed is to be engaged in the manual gearbox 7 from first speed, the two shift elements SE1 and SE2 are first moved to a second shift position, in which no speed is engaged in the manual gearbox 7 and the manual gearbox 7 is in the neutral operating state. In the second shift position of shift elements SE1 and SE2, the first shift element SE1 still connects output shaft 4 of drive mechanism 3 to the sun gear 12. In contrast, in the second shift position of the second shift element SE2, the operative connection between the ring gear 15 and the housing 27 is released or canceled and the ring gear 14 can rotate freely. In this operating state of the manual gearbox 7, the speed of the sun gear 12 is reduced by the corresponding actuation of the drive mechanism 3, or the sun gear 12 is braked until the sun gear 12 can be connected to the housing 27 via the first shift element SE1. The sun gear 12 is connected to the housing 27 when the two shift elements SE1 and SE2 are in the third shift position. In the third shift position of the second shift element SE2, the ring gear 14 can still be freely rotated.
[0061] After that, the two shift elements SE1 and SE2 are moved to their fourth shift position and second speed is engaged in the manual gearbox 7. In the fourth shift position, the first shift element SE1 connects the sun gear 12 to the housing 27 and holds the sun gear 12 in a rotationally fixed manner. In the fourth shift position, the second shift element SE2 connects the output shaft 4 of the drive mechanism 3 with the ring gear 14 in a rotationally fixed manner. The planetary gear set 11 is then driven via the ring gear 14, while the planetary gear set 11 is still driven via the planetary carrier 15.
[0062] To engage third speed from second in manual gearbox 7, the two shift elements SE1 and SE2 are to be moved from their fourth shift positions to a fifth shift position. In the fifth shift position of the first shift element SE1, the connection between the housing 27 and the sun gear 12 is disconnected. The output shaft 4 of the drive mechanism 3 is connected to the ring gear 14 in the fifth shift position of the second shift element SE2. In this operating state, the manual gearbox 7 is again in the neutral operating state, in which the speeds of the planetary gear set 11 can be matched via the drive mechanism 3 so that the third speed can be engaged in the manual gearbox 7. To do this, the rotational speed of the ring gear 14 of the drive mechanism 3 is controlled by a corresponding control of the rotational speed of the drive mechanism 3 to a rotational speed level at which the shift elements SE1 and SE2 can be transferred to their sixth shift position.
[0063] In the sixth shift position of the first shift element SE1, the first shift element SE1 does not establish an effective connection between the housing 27 and the sun gear 12 or between the sun gear 12 and the output shaft 4 of the gearbox unit 3. In the sixth shift position, the second shift element SE2 couples the output shaft 4 of the drive mechanism 3 with the ring gear 14 and the planetary carrier 15, whereby the planetary gear set 11 is blocked and the third speed, which is a so-called direct drive, is engaged in the manual gearbox 7.
[0064] In the second exemplary embodiment of the drive unit 2, shown in
[0065]
[0066] In addition to the parking lock tappet 31, the parking lock arrangement 10 includes a parking lock gear 33, which, in the first embodiment of the drive unit 2 according to
[0067] In this case, the parking lock gear 33 can be held in a non-rotatable manner by a rotatably mounted parking lock pawl 34, which is shown in
[0068] The shifting force applied to the parking lock tappet 31 in the direction of its first shift position on the parking lock tappet 31 corresponds in this case to a spring force of a spring unit 36, which is shouldered at one end on the housing 27 and at the other end on a collar 37 of the parking lock tappet 31 and is designed as a compression spring.
[0069] When the parking lock tappet 31 is in the locking shift position, the parking lock pawl 34 is held in its locking position by the parking lock tappet 31 against a shifting force that acts on the parking lock pawl 34 in the direction of the release position of the parking lock pawl 34. The shifting force acting on the parking lock pawl 34 corresponds to a spring force of a further spring unit 38, which acts around a pivot axis 39 of the parking lock pawl 34 to engage it.
[0070] The parking lock tappet 31 can be moved by the actuation unit 28 against the spring force of the spring unit 36 into the releasing shift position, in which the parking lock tappet 31 releases the setting movement of the parking lock pawl 34 in the direction of the release position.
[0071] The actuation unit 28 is operatively connected to the shift actuator system of the manual gearbox 7, which has the two shift elements SE1 and SE2 and encompasses the actuator 20, and is designed to transfer the parking lock tappet 31 from the locking shift position into the releasing shift position by means of the spaced-apart shift cams 29A through 29D when one of the three speeds is engaged in the manual gearbox 7. In addition, the actuation unit 28 is designed to release the actuating movement of the parking lock tappet 31 in the direction of the locking shift position when the manual gearbox 7 is in its neutral operating state.
[0072] In this case, the gear rack 29 acts together with one of the shift cams 29A through 29D with the end 32 of the parking lock tappet 31 facing the gear rack 29 and holds it in the releasing shift position when one of the three speeds is engaged in the manual gearbox 7. In the neutral operating state of the manual gearbox 7, the end 32 of the parking lock tappet 31 facing the gear rack 29 is arranged between two of the shift cams 29A through 29D and the parking lock tappet 31 is moved into its locking shift position.
[0073]
[0074] For this purpose, the latching elements 43 are held in the axial direction of the latching device 35 in a cylindrical cage 44 and, in the latching shift position of the armature 41, interact in the radial direction with the outside of the armature 41 in such a way that the latter are pushed radially outwards through openings in the cage 44 and held in this position. When the parking lock tappet 31 is in the releasing shift position, the latching elements 43 engage in an internal groove 45 of the parking lock tappet 31 and prevent the parking lock tappet 31 from moving longitudinally in the direction of its locking shift position. In the process, the spring-loaded armature 41 pushes the latching elements 43 radially outwards and holds them in the internal groove 45 of the parking lock tappet 31.
[0075] When the parking lock is requested, the parking lock's electromagnet 42 of the latching device 35 is energized accordingly and the armature 41 is attracted against the spring force of the spring unit 40. This causes the latching elements 43 to collapse radially inwards and the form fit between the cage 44 and the internal groove 45 of the parking lock tappet 31 is released. The spring force of the spring unit 36 acting on the parking lock tappet 31 moves the parking lock tappet 31 into its locking shift position. The parking lock is engaged when the parking lock tappet 31 is in its locking shift position as shown in
[0076] When the parking lock is disengaged, one of the shift cams 29A through 29D moves the parking lock tappet 31 to its releasing shift position. As soon as the parking lock tappet 31 comes into contact with the latching elements 43 with its end facing the latching device 35, the parking lock tappet 31 pushes the latching elements 43 radially inwards, wherein the armature 41 is then adjusted by the latching elements 43 in the axial direction against the spring force of the latching spring unit 40. As soon as the parking lock tappet 31 comes into contact with the internal groove 45 of the latching elements 43, the latching elements 43 move radially outwards in the direction of the internal groove 45, since the latching elements 43 are pushed outwards by the spring-loaded armature 41 during an axial positioning movement of the armature 41 in the direction of the parking lock tappet 31. The latching device 35 thus automatically latches in the second shift position of the parking lock tappet 31 and holds it in the releasing shift position as long as the electromagnet 42 is de-energized.
[0077] However, the parking lock tappet 31 only moves completely into its locking shift position after a tooth-on-tooth contact between the parking lock gear 33 and the parking lock pawl 34, as shown in
[0078]
[0079] In this case, the shift drum 50 acts together with one of the shift cams 50A through 50D with the end 32 of the parking lock tappet 31 facing the shift drum 50 and holds it, like the gear rack 29. with the shift cams 29A through 29D in the releasing shift position when one of the three speeds is engaged in the manual gearbox 7. In contrast to this, the end 32 of the parking lock tappet 31 facing the shift drum 50 is arranged in the neutral operating state of the manual gearbox 7 between two of the shift cams 50A through 50D and the parking lock tappet 31 is in the locking shift position.
[0080]
[0081] In
[0082] If the power supply to the latching device 35 fails, a so-called supercapacitor can be used to supply power to the electromagnet 42 and deactivate the latching device 35. This is possible because the manual gearbox 7 does not need to be synchronized and the parking lock can always be engaged in the neutral operating state of the manual gearbox 7.
[0083] Furthermore, it is possible to manually release the parking lock, for example if a vehicle breaks down. For this purpose, a Bowden cable 52 is provided, which is only shown schematically in
[0084] Depending on the respective application, it may also be intended that the spring force of the spring unit 36 acts in the direction of the releasing shift position and the parking lock tappet 31 can be adjusted by the actuation unit 28 via the shift cams 29A through 29D or 50A through 50D against the spring force of the spring unit 36 in the direction of its releasing shift position and can be locked in the releasing shift position by the latching device 35.
List of Reference Numerals
[0085] 1 Drivable axle [0086] 2 Drive unit [0087] 3 Drive mechanism [0088] 4 Output shaft [0089] 5 Gearbox unit [0090] 6 Input shaft [0091] 7 Manual gearbox [0092] 8 Output drive [0093] 9 Further gearbox unit [0094] 10 Parking lock arrangement [0095] 11 Planetary gear set [0096] 12 Sun gear [0097] 13 Planetary gear [0098] 14 Ring gear [0099] 15 Planetary carrier [0100] 16 Spur gear of the further gearbox unit 9 [0101] 17 Axle differential [0102] 18, 19 Output shaft of the axle differential [0103] 20 Actuators [0104] 21 Further spur gear stage of the further gearbox 9 [0105] 22 First spur gear [0106] 23 Further spur gear [0107] 24 Intermediate shaft [0108] 25 Third spur gear [0109] 26 Connection region of shift elements SE1 and SE2 [0110] 27 Housing of the drive unit [0111] 28 Actuation unit [0112] 29 Gear rack [0113] 29A through 29D Shift cams of the gear rack [0114] 30 Longitudinal side of the gear rack [0115] 31 Parking lock tappet [0116] 32 End of the parking locking tappet [0117] 33 Parking lock gear [0118] 34 Parking lock pawl [0119] 35 Latching device [0120] 36 Spring unit of the parking lock tappet [0121] 37 Parking lock tappet collar [0122] 38 Further spring unit for the parking lock pawl [0123] 39 Pivot axis of the parking lock pawl [0124] 40 Latching spring unit [0125] 41 Armature [0126] 42 Electromagnet [0127] 43 Latching elements [0128] 44 Cage [0129] 45 Internal groove of the actuation tappet [0130] 46 Conical region of the parking lock tappet [0131] 47 Tapering bevel of the parking lock pawl [0132] 50 Shift drum [0133] 50A through 50D Shift cam of the shift drum [0134] 51 Outer side of the shift drum [0135] 52 Bowden cable [0136] SE1 First shift element [0137] SE2 Second shift element [0138] R Radial direction of the shift drum [0139] U Circumferential direction of the shift drum [0140] X29 Shifting direction of the gear rack