PEN NEEDLE
20250195788 ยท 2025-06-19
Assignee
Inventors
Cpc classification
A61M5/3243
HUMAN NECESSITIES
A61M5/5086
HUMAN NECESSITIES
A61M2005/3254
HUMAN NECESSITIES
International classification
A61M5/50
HUMAN NECESSITIES
A61M5/32
HUMAN NECESSITIES
Abstract
A pen needle (10) includes a hub (34) supporting a needle (28) and a distal needle shield (14) that can retract to expose the needle during injection and return to the extended position after use and locked in the extended position cover the needle. A proximal needle shield (16) moves to an extended position with respect to the hub (34) to cover a proximal end (34) of the needle. A spring (64) extends between the distal needle shield (14) and the proximal needle shield (16) to bias each needle shield to the respective extended position. A locking member (78) on the distal needle shield cooperates with the hub to lock the needle shields in the extended position. An indicator (94) in the hub engages and couples to the distal needle shield (14) when moved to the retracted position. The indicator (94) moves with the distal needle shield (14) to the extended position where the indicator is visible through the distal needle shield (14) indicating that the pen needle is no longer usable.
Claims
1. A pen needle, comprising: a hub having a side wall, an inner wall, a proximal end for attachment to a delivery device, and a distal end; a needle coupled to the hub and having a distal end extending from the distal end of the hub and a proximal end at a proximal end of the hub; a distal needle shield coupled to the hub for sliding within the hub between a first extended position to cover the distal end of the needle, a retracted position to expose the distal end of the needle, and a second extended position to cover the distal end of the needle, wherein the distal needle shield is configured to lock in the second extended position; a proximal needle shield at the proximal end of the hub and having a distal end extending through an opening in the inner wall of said hub, the proximal needle shield being movable from a retracted position where the proximal end of the needle is exposed and an extended position where the proximal end of said needle is covered; and a spring having a first end contacting the distal needle shield for biasing the distal needle shield in a distal direction to the second extended position, and a second end contacting a distal end of the proximal needle shield for biasing the proximal needle shield in a proximal direction to the extended position.
2. The pen needle of claim 1, further comprising an indicator removably coupled to the hub, wherein the distal needle shield is configured to couple to the indicator in the retracted position and to separate the indicator from the hub when moved to the second extended position.
3. The pen needle of claim 2, wherein the indicator is visible through a wall of the distal needle shield when the indicator is coupled to the distal needle shield.
4. The pen needle of claim 3, wherein the indicator comprises an annular shaped sleeve, and the distal needle shield includes an annular wall complementing an inner dimension of the sleeve, wherein the annular wall is configured to slide into the sleeve to couple the sleeve to the distal needle shield when the distal needle shield is moved to the retracted position.
5. The pen needle of claim 4, wherein the proximal needle shield has an outer wall spaced from the inner wall to form an annular recess for receiving the sleeve.
6. The pen needle of claim 5, wherein the sleeve is visible through an outer wall of said distal needle shield.
7. The pen needle of claim 6, wherein the proximal needle shield is coupled to the hub by a frangible member, wherein the frangible member is configured to break when the hub is connected to a delivery device, and where the proximal needle shield is biased to the extended position when the hub is separated from the delivery device.
8. The pen needle of claim 1, wherein the hub comprises: a body having a distal end; and a housing extending distally from the body, wherein the housing comprises: tabs located at a proximal end of the housing and configured to couple to the distal end of the body; and the distal end of the hub.
9. The pen needle of claim 1, wherein: the hub comprises a post extending in a distal direction from the inner wall of the hub; the post comprises an axial passage for receiving and supporting the needle; the pen needle further comprises an indicator removably couplable to the hub, wherein the indicator comprises a sleeve having an inner dimension complementing an outer dimension of the post; and the spring surrounds the indicator.
10. A pen needle, comprising: a hub comprising a body having an end wall and an open proximal end; a needle coupled to the hub, wherein the needle comprises: a distal end extending distally from the end wall; and a proximal end extending a distance into the body of the hub toward the open proximal end; a distal needle shield coupled to the hub, wherein the distal needle shield is configured to cover the distal end of the needle; a proximal needle shield coupled to the hub, wherein the proximal needle shield is configured to move within the hub between: a retracted position, in which the proximal end of the needle is exposed from the proximal needle shield; and an extended position, in which the proximal end of the needle is covered by the proximal needle shield; and a spring comprising: a first end contacting the distal needle shield; and a second end contacting a distal end of the proximal needle shield for biasing the proximal needle shield in a proximal direction.
11. The pen needle of claim 10, wherein: the proximal needle shield comprises a detent; the detent, when the proximal needle shield is in the retracted position, is configured to contact a distal surface of the end wall to retain the proximal needle shield in the retracted position; when a delivery device is connected to the body of the hub, the detent is configured to separate from the end wall; and when the detent is separated from the end wall, the spring is configured to bias the proximal needle shield to the extended position.
12. The pen needle of claim 11, wherein: the proximal needle shield comprises: a base positioned between the end wall of the body of the hub and the open proximal end of the hub; a leg extending distally from the base; and an arm connected to the leg and extending toward the base, wherein the arm is flexible; the detent projects inwardly from the arm; and the arm comprises an inwardly extending tab positioned proximally of the end wall, wherein the tab comprises: a frangible member; and a distal face forming a cam surface configured to engage a proximal surface of the end wall.
13. The pen needle of claim 12, wherein the base is configured to move distally toward the end wall when a delivery device is connected to the body of the hub; and when the base moves distally: the frangible member is configured to break; the cam surface is configured to contact an edge of an opening in the end wall of the body of the hub; and the arm is configured to bias outwardly to separate the detent from the end wall.
14. The pen needle of claim 10, wherein: the end wall of the body of the hub comprises a plurality of openings; and the proximal needle shield comprises: a base positioned between the end wall of the body of the hub and the open proximal end of the hub, wherein the base comprises an opening, wherein the needle is positioned in the opening; and a plurality of legs extend distally from the base through the plurality of openings in the end wall to contact the second end of the spring.
15. The pen needle of claim 14, wherein each of the plurality of legs comprise a distal end having a stop member configured to engage a distal face of the end wall of the body of the hub when the proximal needle shield is in the extended position to restrict proximal movement of the proximal needle shield when the proximal needle shield transitions from the retracted position to the extended position.
16. The pen needle of claim 14, wherein: each of the plurality of legs comprise a rib extending radially outward from each of the plurality of legs, each rib comprising a distal face; when the proximal needle shield transitions from the retracted position to the extended position: the rib of each of the plurality of legs slides through the plurality of openings in the end wall of the base; and when each rib clears the plurality of openings in the end wall of the base, each rib is biased outwardly such that the distal face of each rib engages a proximal surface of the end wall of the body of the hub to prevent distal movement of the proximal needle shield from the extended position to the retracted position.
17. A pen needle, comprising: a hub comprising: a body having an end wall and an open proximal end; and a sleeve extending distally from the body; a needle coupled to the hub, wherein the needle comprises: a distal end extending distally from the end wall; and a proximal end extending a distance into the body of the hub toward the open proximal end; a distal needle shield coupled to the hub, wherein the distal needle shield is configured to move within the hub between: a retracted position, in which the distal end of the needle is exposed; and an extended position, in which the distal needle shield covers the distal end of the needle and locks in place; a proximal needle shield configured to cover the proximal end of the needle; and a spring comprising: a first end contacting the distal needle shield for biasing the distal needle shield in a distal direction; and a second end contacting a distal end of the proximal needle shield.
18. The pen needle of claim 17, wherein: an inner surface of the sleeve comprises a protrusion projecting radially inward from the inner surface; the protrusion comprises a first leg and a second leg extending from the first leg; the first leg is inclined with respect to a longitudinal axis of the sleeve and forms a cam surface; the second leg extends substantially along the longitudinal axis of the sleeve; and the distal needle shield comprises a detent configured to engage the cam surface to rotate the distal needle shield upon proximal movement of the distal needle shield.
19. The pen needle of claim 17, wherein: an inner surface of the sleeve comprises a first rib and a second rib forming a guide channel therebetween; a stop member is formed in the guide channel and comprises an inclined surface facing the open proximal end of the hub, wherein the stop member forms a recess at a distal end portion of the guide channel; the distal needle shield comprises a leg comprising a tab extending radially outward from the leg; the tab is positioned on an outer surface of the first rib prior to use of the pen needle; the outer surface of the first rib is formed at an incline to guide the tab into the guide channel by rotational movement of the distal needle shield relative to the hub; the tab is configured to slide in the guide channel and over the inclined surface of the stop member into the recess; and the stop member comprises an inner face configured to contact the tab to prevent the distal needle shield from sliding to the retracted position from the extended position.
20. The pen needle of claim 19, wherein: the recess comprises an opening extending through a wall of the sleeve; and the tab is visible through the opening when the distal needle shield is in the extended position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The following is a brief description of the drawings, in which:
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[0035] The figures are not to scale, and some features are omitted in certain views to better illustrate other features.
DETAILED DESCRIPTION
[0036] As used herein, the distal direction is in the direction of the injection site, and the proximal direction is the opposite direction. The axial direction is along the longitudinal axis of the injection device. The needle cannula is generally arranged axially in the device. Radially is a direction perpendicular to the axial direction. Thus, radially inward generally means closer to the needle. Circumferentially refers to arranging around the circumference, so that threads are arranged circumferentially on the end of a threaded fitting. The top view of a pen needle is looking at the pointed end of the needle. The different features of the embodiments can be used in combination with and used with other embodiments as long as the combined parts are not inconsistent with or interfere with the operation of the device and assembly.
[0037] A medication pen or delivery device is used herein, to refer to a device having a medication compartment, typically containing multiple doses of medication, and a separate pen needle. The phrase pen needle refers to a needle-bearing assembly which can be attached to the medication pen body so that a proximal end of the pen needle assembly accesses a medication compartment and a distal end is adapted for insertion into an injection site to perform one or more injections. The terms needle and cannula are used herein interchangeably to refer to a thin tubular member having a sharpened end for insertion into an injection site on a subject. As used herein, the distal direction is in the direction toward the injection site, and the proximal direction is the opposite direction. Axial means along or parallel to the longitudinal axis of the needle and the radial direction is a direction perpendicular to the axial direction.
[0038] This disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The embodiments herein are capable of being modified, practiced or carried out in various ways. The phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of including, comprising, or having and variations thereof herein is to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms connected, coupled, and mounted, and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. In addition, the terms connected and coupled and variations thereof are not limited to physical or mechanical connections or couplings. Further, terms such as up, down, bottom, and top are relative, and are to aid illustration, but are not limiting. The embodiments are not intended to be mutually exclusive so that the features of one embodiment can be combined with other embodiments as long as they do not contradict each other. Terms of degree, such as substantially, about and approximately are understood by those skilled in the art to refer to reasonable ranges around and including the given value and ranges outside the given value, for example, general tolerances associated with manufacturing, assembly, and use of the embodiments. The term substantially when referring to a structure or characteristic includes the characteristic that is mostly or entirely present in the structure.
[0039] Referring to the drawings, a pen needle 10 includes a needle hub 12. A cover can be included that fits over the pen needle 10 during storage and assists in attaching the pen needle 10 to a delivery device, such as a delivery pen 2 shown in
[0040] In the embodiment shown in
[0041] Needle 28 can be a hollow steel needle with a sharpened tip at a distal end at a proximal end and has a gauge and length for penetrating the skin to a desired depth and delivery of a medication to a patient. The needle 28 has patient end forming a distal end 30 with a sharpened tip extending from the distal end of the hub 12 for penetrating the skin of the patient. A proximal end 32 at the proximal end of the hub 12 is positioned for piercing a septum in the delivery device for receiving the drug or medication from the delivery device in a usual manner. The distal end 30 has an exposed length extending from the distal end of the hub during the injection of about 3-10 mm and typically about 4-6 mm.
[0042] Referring to
[0043] Referring to
[0044] The distal needle shield 14 forms a shield for the distal end 30 of the needle 28 to prevent re-use of the pen needle and prevent advertent needle stick before and after use. The distal needle shield 14 in the embodiment shown is configured for sliding within the open end of the hub 12 defined by the sleeve 36 between an extended position shown in
[0045] A biasing member is included for biasing the distal needle shield axially to the extended position. In the embodiment shown, the biasing member is a spring 64 positioned within the sleeve 36 of the hub 12 for biasing the needle shield 14 and the needle shield 16 outwardly in the axial direction to the respective extended positions. As shown in
[0046] Referring to
[0047] As shown in
[0048] As shown in
[0049] Referring to
[0050] Referring to
[0051] The distal needle shield 14 in the embodiment shown can be sufficiently transparent or translucent so that the indicator sleeve 96 is visible to the patient through the outer wall of the distal needle shield when the sleeve 96 is positioned within the annular recess 102 as shown in
[0052] The proximal needle shield 16 is positioned in the hub body 34 and includes a base 106 oriented between the end wall 46 and the open proximal end 38. The base 106 has a central opening 108 for sliding around the proximal end of the needle 28. Legs 110 extend from the base 106 through the openings 109 in the end wail 46 of the hub body in a distal direction to engage the proximal end of the spring 46.
[0053] As shown in
[0054] The legs 110 have a distal end with a stop member 114 for engaging the distal face of the wall of the hub body when the proximal needle shield 16 is deployed thereby limiting the distance the needle shield 16 travels when deployed. Flexible ribs 116 extend radially outward from the legs 110. The base 106 of the proximal needle shield 16 is initially spaced from the wall of the hub body as shown in
[0055] In the embodiments, the components of the hub and shield are typically injection molded plastic, such as acrylonitrile butadiene styrene (ABS), polyethylene, polypropylene, or the like. The needle can be a surgical grade stainless steel. Other materials and methods of manufacture known to those of ordinary skill in the art of medication pen technology may be adapted for use herein without departing from the scope of the invention. To assemble the parts, the hub assembly may be constructed with the needle separately, with adhesive applied in the interface area to secure the cannula to the hub, and this sub-assembly may then be assembled with the other components,
[0056] The foregoing description of the preferred embodiments is not to be deemed limiting of the invention, which is defined by the following claims. The foregoing description should provide the artisan of ordinary skill with sufficient information to practice variants of the embodiments described. Features and improvements described in dependent claims or in connection with one embodiment may be combined with those of another independent claim or another embodiment, provided they are not inconsistent therewith, without departing from the scope of the invention.