BRAKE SYSTEM AND METHOD FOR CONTROLLING A BRAKE SYSTEM
20250196836 ยท 2025-06-19
Inventors
Cpc classification
B60T2210/124
PERFORMING OPERATIONS; TRANSPORTING
B60T17/221
PERFORMING OPERATIONS; TRANSPORTING
B60T2270/408
PERFORMING OPERATIONS; TRANSPORTING
B60T13/745
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A brake system and a method for controlling a brake system. The brake system may include a first module having a first pressure supply unit with an electromotive drive, an optional second pressure supply unit and a first control device for controlling the first pressure supply unit; a second module having a third pressure supply unit, isolation valves and brake-pressure-adjusting valves, and a second control device for controlling the brake-pressure-adjusting valves; and a detection unit for detecting a first case of error. The brake system is designed such that, in the first case of error, in order to provide an ABS function and/or a yaw torque intervention, it implements a (wheel-specific and/or selective) adjustment of the pressures in the wheel brakes by actuating at least one of the brake-pressure-adjusting valves of the second module and/or the isolation valves of the second module and the first pressure supply unit.
Claims
1. A brake system including: a first module, comprising a first pressure supply unit having an electromotive drive and a first control apparatus configured to control the first pressure supply unit, wherein the first module is adapted to apply pressure to at least one first brake circuit by way of a first connection point and at least one second brake circuit by way of a second connection point, with a pressurizing medium, wherein the brake circuits are assigned wheel brakes, a second module, comprising a second pressure supply unit, isolation valves and brake pressure adjustment valves, comprising outlet valves and inlet valves, adapted to adjust pressures in the wheel brakes, and a second control apparatus configured to control the brake pressure adjustment valves, wherein, for providing an ABS function, the brake system is adapted to implement adjustment of the pressures in the wheel brakes while actuating at least one of the brake pressure adjustment valves of the second module and/or isolation valves of the second module and the first pressure supply unit, wherein for the adjustment of the pressures, a) at least temporarily, a pressure reduction takes place via at least one outlet valve into the first pressure supply unit, and b) at least temporarily, a pressure build-up takes place using the first pressure supply unit via at least one inlet valve.
2. A brake system including: a first module, comprising a first pressure supply unit having an electromotive drive and a first control apparatus configured to control the first pressure supply unit, wherein the first module is adapted to apply pressure at least one first brake circuit by way of a first connection point and at least one second brake circuit by way of a second connection point, with a pressurizing medium, wherein the brake circuits are assigned wheel brakes, a second module, comprising a second pressure supply unit, isolation valves and brake pressure adjustment valves, comprising at least outlet inlet valves, adapted to adjust pressures in the wheel brakes, and a second control apparatus configured to control the brake pressure adjustment valves, wherein the brake system is configured, in order to provide a yaw torque intervention, to implement a wheel-individual and/or selective adjustment of the pressures in the wheel brakes while actuating at least one of the brake pressure adjustment valves of the second module and/or isolation valves of the second module and the first pressure supply unit, wherein at least one of the inlet valves is energized during a pressure build-up to provide the yaw torque intervention using the pressure supply unit such that it is closed, or at least one of the inlet valves is energized in a pulse-width modulation (PWM) process such that it is partially open.
3. The brake system as claimed in claim 2, wherein the first pressure supply unit is temporarily controlled in such a manner that said first pressure supply unit, when dissipating pressure, generates a pressure sink having a lower pressure than the pressures in the wheel brakes.
4. A brake system having a first module, comprising a first pressure supply unit having an electromotive drive and a first control apparatus configured to control the first pressure supply unit, wherein the first module is adapted to apply pressure to at least one first brake circuit by way of a first connection point and at least one second brake circuit by way of a second connection point, with a pressurizing medium, wherein the brake circuits are assigned wheel brakes, a second module, comprising a second pressure supply unit, isolation valves and brake pressure adjustment valves, comprising at least outlet inlet valves, adapted to adjust pressures in the wheel brakes, and a second control apparatus configured to control the brake pressure adjustment valves, wherein the brake system, in order to provide a yaw torque intervention, is configured to implement a wheel-individual or wheel-selective adjustment of the pressures in the wheel brakes while actuating at least one of the brake pressure adjustment valves of the second module or isolation valves of the second module and the first pressure supply unit, wherein the first pressure supply unit is temporarily controlled in such a manner that said first pressure supply unit, when dissipating pressure, generates a pressure sink having a lower pressure than the pressures in the wheel brakes, whereby the pressure is dissipated via at least one of the inlet valves.
5. The brake system as claimed in claim 1, wherein upon detection of a first error event, the brake system, in order to provide an ABS function and/or a yaw torque intervention, is controlled to implement an adjustment of the pressures in the wheel brakes while actuating at least one of the brake pressure adjustment valves of the second module and/or the isolation valves of the second module and the first pressure supply unit.
6. The brake system as claimed claim 1, wherein at least some of the isolation valves of the first module are disposed and configured to establish a hydraulic connection between the brake pressure adjustment valves and the first and second connection points.
7. The brake system as claimed in claim 1, further including a communications link configured between the first control apparatus and the second control apparatus.
8. The brake system as claimed in claim 1, wherein the first control apparatus or the second control apparatus or a third control apparatus configured to provide an anti-lock braking system (ABS) function and/or a yaw torque intervention is/are configured to control the first pressure supply unit and the brake pressure adjustment valves so as to implement a wheel-individual and/or brake circuit-individual pressure feedback control in the wheel brakes or the brake circuits.
9. The brake system as claimed in claim 1, wherein: a first isolation valve of the isolation valves of the first module is disposed in a first hydraulic line between the first pressure supply unit and the first connection point, and a second isolation valve of the isolation valves of the first module is disposed in a second hydraulic line between the first pressure supply unit and the second connection point, wherein the brake system is configured to detect total failure of the second module, and during the total failure of the second module to control the first pressure supply unit and the first and the second isolation valves to implement at least a brake circuit-individual pressure feedback control in the at least two brake circuits.
10. The brake system as claimed in claim 1, wherein the brake system, is configured: to detect a non-homogenous road condition, and during the total failure of the second module and in the non-homogenous road condition to control the first pressure supply unit to adjust in at least one of the brake circuits a target brake pressure determined as a function of a wheel blocking pressure of a respective wheel brake of the at least one of the brake circuits that has a coefficient of friction that is higher in comparison to another wheel brake of the at least one of the brake circuits.
11. The brake system as claimed in claim 1, wherein at least the second module has wheel sensors for detecting wheel speed, said wheel sensors by way of the communications link being configured to transmit wheel rotational speed signals generated from the detected wheel speed, or the detected wheel speed, to the first module.
12. The brake system as claimed in claim 1, wherein the brake system, temporarily, by means of the first pressure supply unit, is configured to control pressure buildup and pressure dissipation, so as to implement a 1-channel ABS while using wheel rotational speed sensors, and/or is temporarily configured to implement an intermittent braking by modulating a pressure between two fixedly adjusted pressure levels in two of the brake circuits.
13. The brake system as claimed in claim 1, further including at least one pressure sensor configured to detect a brake pressure within at least one of the brake circuits.
14. The brake system as claimed in claim 1, wherein the first module comprises: a rotary pump configured to build up pressure and to dissipate pressure; and a solenoid valve hydraulically connected to a reservoir.
15. The brake system as claimed in claim 14, wherein the first module further comprises at least one pressure transducer configured to provide feedback control of the pressure build-up and the pressure dissipation.
16. The brake system as claimed in claim 1, wherein the first pressure supply unit is configured as a gear pump for building up pressure and dissipating pressure.
17. The brake system as claimed in claim 16, wherein the gear pump is controlled using a pressure transducer or as a function of a measurement of a current and of an angle of a rotor of the electromotive drive.
18. The brake system as claimed in claim 9, wherein at least one third isolation valve of the isolation valves of the first module is disposed and configured in such a manner that, in a closed state of the at least one third isolation valve, the at least one first brake circuit is hydraulically decoupled from the first and the second pressure supply units.
19. The brake system as claimed in claim 9, wherein the first hydraulic line or the second hydraulic line is/are connected to a reservoir by way of a respective suction valve.
20. The brake system as claimed in claim 1, wherein an activation element is disposed on the second pressure supply unit, wherein the second pressure supply unit comprises a master brake cylinder having a single piston that is activatable by means of the activation element.
21. A method of controlling the brake system as claimed in claim 1, said method comprising: controlling the first pressure supply unit of the first module and a plurality of brake pressure adjusting valves, comprising inlet valves and outlet valves in the second module, wherein at least the controlling the first pressure supply unit is performed by means of the first control apparatus, controlling the brake system at least temporarily in such a manner that, for providing an ABS braking operation, adjustment of pressures in the wheel brakes takes place while actuating at least one of the brake pressure adjusting valves of the second module and/or the isolation valves of the second module and the first pressure supply unit), wherein when setting the pressures: a) at least temporarily a pressure reduction takes place via at least one of the outlet valves into the first pressure supply unit; and b) at least temporarily a pressure build-up using the first pressure supply unit takes place via at least one of the inlet valves.
22. A method of controlling the brake system as claimed in claim 2, said method comprising: controlling the first pressure supply unit of the first module and a plurality of brake pressure adjusting valves, comprising inlet valves, in the second module, wherein at least the controlling the first pressure supply unit is carried out by means of the first control apparatus, controlling the brake system at least temporarily in such a manner that, for providing the yaw torque intervention, adjustment of pressures in the wheel brakes takes place while actuating at least one of the brake pressure adjustment valves of the second module or the isolation valves of the second module and the first pressure supply unit, wherein the yaw torque intervention comprises a pressure build-up using the pressure supply unit, in which energizing of at least one of the inlet valves takes place such that it is closed or is operated in a PWM method for partial opening.
23. A method of controlling the brake system as claimed in claim 4, said method comprising: controlling the first pressure supply unit of the first module and a plurality of brake pressure adjusting valves, comprising inlet valves, in the second module, wherein at least the controlling the first pressure supply unit is carried out by means of the first control apparatus, controlling the brake system at least temporarily in such a manner that, for providing the yaw torque intervention, adjustment of the pressures in the wheel brakes takes place while actuating at least one of the brake pressure adjustment valves of the second module or the isolation valves of the second module and the first pressure supply unit, wherein the yaw torque intervention comprises a pressure reduction in which: a pressure sink is generated by means of the first pressure supply unit with a lower pressure than the pressures in the wheel brakes; and the pressure reduction takes place via at least one of the inlet valves.
Description
[0069] Exemplary embodiments of the invention will be explained in more detail hereunder by means of the figures. In the figures, in some instances in a highly simplified illustration:
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[0083] Components with equivalent functions are in some instances provided with the same reference signs in the figures.
[0084] The brake system 2 according to a first exemplary embodiment as illustrated in
[0085] The first pressure supply installation 6 serves here to impinge a first brake circuit BK1 and a second brake circuit BK2 with a pressurizing medium. To this end, the cylinder of the first pressure supply unit 6 by way of a hydraulic line is hydraulically connected to the first brake circuit BK1 (cf. connection point A1) and to the second brake circuit BK2 (cf. connection point A2).
[0086] In the exemplary embodiment according to
[0087] Additionally, the first pressure supply unit 6 and in particular the cylinder of the first pressure supply unit 6 has a hydraulic connection line to a reservoir 40 in which a check valve is disposed. The hydraulic connection to the reservoir 40 serves for suctioning pressurizing medium from the reservoir 40.
[0088] Furthermore, the brake system 2 has a third pressure supply unit 90 which is only schematically illustrated in
[0089] A communications link 100, in particular a CAN bus link, is configured between the first control apparatus 9 and the second control apparatus 95. The communications link 100 serves for exchanging data and/or signals between the two control apparatuses 9, 95.
[0090] In particular, no valves are disposed in the hydraulic lines of the first brake circuit BK1 as well as of the second brake circuit BK2 in the exemplary embodiment according to
[0091] Moreover, a pressure transducer p/U which is disposed between the isolation valve PD1 and the first or the second brake circuit BK1, BK2, respectively, is provided in the hydraulic line. This pressure transducer p/U, in particular in an error event (cf. embodiments hereunder) serves for providing pressure information pertaining to the brake circuits BK1, BK2 in order for pressure to be adjusted in the brake circuits BK1, BK2.
[0092] As an alternative to the pressure transducer p/u, an item of information pertaining to the pressure adjusted by means of the first pressure supply unit 6 in this embodiment takes place by estimating the pressure by way of a motor rotary encoder a/U and/or the motor current i/u.
[0093]
[0094] This exemplary embodiment corresponds substantially to the aforementioned exemplary embodiment of the brake system 2 according to
[0095] A circuit diagram of the first exemplary embodiment of the brake system 2 having the first pressure supply unit 6 according to a second embodiment is illustrated in
[0096] The brake system 2 according to the first exemplary embodiment having a first pressure supply unit 6 according to a third embodiment, as is illustrated in
[0097]
[0098] One aspect of the invention lies in that the first control apparatus 9 by way of a communications link 100 is communicatively connected to the second control apparatus 95 (ECU-ESP) of the ESP unit and, for achieving safety aspects, at least the inlet valves EV1 to EV4 are able to be controlled by the first control apparatus 9.
[0099] A (further) aspect of the invention lies in the wheel-individual pressure dissipation while using the outlet valves AV1 to AV4 and HSV valves of the ESP unit.
[0100] A circuit diagram of the third pressure supply unit 90 (ESP unit) while dissipating pressure in a first error event is illustrated by way of example in a brake circuit in
[0101] In the first error event, the actuation of the valves, in particular of the isolation valves USV1, USV2, HSV1, HSV2 and of the outlet valves AV1 to AV4 can also take place by the first control apparatus 9 and not, as in the normal case, by the second control apparatus 95. When controlling by the first control apparatus 9, the control signals required for this purpose here are transmitted to the third pressure supply unit 90 by means of the communications link 100. However, in the normal operation, in the absence of an error event, the second control apparatus 95 assumes the actuation of the valves. The normal operation here can be understood to mean a pressure buildup required for example for braking a vehicle in comparison to a pressure buildup for the purpose of feedback control (so as to prevent slipping or blocking of the wheel).
[0102] The inlet valves EV1 to EV4 are closed (by energizing) when dissipating pressure. A hydraulic connection to the first pressure supply unit 6 is configured by opening the isolation valve HSV2; an outflow of the pressurizing medium here is then facilitated by means of the first pressure supply unit 6 and not, as customary, by means of the pump P.
[0103] The pressure dissipation illustrated and explained by way of example for two wheel brakes RB3, RB4 in
[0104] A pressure is preferably detected by means of the pressure transducer p/U in the ESP unit during this feedback control, so that information pertaining to the pressure for feedback-controlling the pressure dissipation is present at every point in time.
[0105] A pressure buildup in the first error event is illustrated by way of example by the circuit diagram of the third pressure supply unit 90 according to
[0106] The isolation valve PD1, if provided, which isolates the first pressure supply unit 6 from the brake circuits BK1, BK2 is operated so as to be open during the pressure buildup. The first pressure supply unit 6 by way of the hydraulic line conveys pressurizing medium into the wheel brakes RB3, RB4. Also in this exemplary embodiment, the pressure transducer p/U, which according to
[0107] A temporal profile of vehicle speed V.sub.F, wheel circumferential speed V.sub.R, reference speed V.sub.RFE, brake circuit pressure P.sub.h for high wheel, P.sub.L for low wheel is in each case illustrated in
[0108] In homogenous conditions (all vehicle wheels are situated on asphalt, for example) switching takes place to a select-low feedback control (
[0109] In non-homogenous conditions, for example u-split, i.e. wheels on a vehicle side on ice, the other vehicle side on a wet or dry road, the select-high feedback control (
[0110] As has already been explained,
[0111] In this way,
[0112] As a consequence, the wheel V.sub.R2 does not block at the time point 3 and again undershoots the -slippage limit at the time point 3. A pressure buildup in stages follows from the time point 3. In a first stage, the pressure is increased by 70% of the previous p.sub.ab value, for example, and in a second step increased by a further 30%, so that the pressure p.sub.2 is reached again and subsequently exceeded. In this phase, the pressure transducer p/U is preferably used for pressure measurement. The slippage limit is again exceeded at the time point 4. Thereafter, the pressure is reduced again, as at the time point 2, and subsequently increased again in stages so that the wheel undershoots the slippage limit again at the time point 5. This feedback control method is continued during the feedback controlling.
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[0114]
[0115] As has already been explained, in one exemplary embodiment, in the second error event switching from a select-low feedback control to a select-high feedback control takes place by way of the first control apparatus 9 when the first control apparatus 9 detects that the vehicle is situated on a non-homogenous hard ground, for example a partially icy road. For this purpose, it is necessary that the brake system 2 according to the invention by means of the first pressure supply unit 6 can adjust different pressures in the individual brake circuits BK1, BK2. The design embodiments already shown schematically by means of
[0116]
[0117] The second module and in particular the third pressure supply unit 90 comprises an electrically driven motor/pump unit 91 having a pump with an electromotive drive. The third pressure supply unit 90 can be any arbitrary ESP unit. A suitable ESP unit is described in detail in DE 10 2014 205 645 A1. Alternatively, a standard ABS unit without ESP function can be used as the second module.
[0118] The two modules (X-boost and ESP unit) are specified for impinging two brake circuits BK1 and BK2 with pressurizing medium, wherein the modules are preferably hydraulically connected in series. In one exemplary embodiment, the X-boost is fastened to the scuttle of a vehicle, the second module (ESP unit) at two hydraulic interfaces or connection points A1, A2 (cf. solid black points in
[0119] The first pressure supply unit 6 by way of a first hydraulic line HL1 is connected to the first brake circuit BK1, or to the corresponding interface, respectively. Furthermore provided is a second hydraulic line HL2 for connecting the first pressure supply unit to the second brake circuit, or to the corresponding interface, respectively.
[0120] According to the invention, the second pressure supply unit 14 of the X-boost only has one master brake cylinder 22 having a piston 24 and a piston chamber. In the exemplary embodiment, the second pressure supply unit 14 is embodied with a single circuit and by way of a third hydraulic line HL3 and a feed valve 69 is connected to the brake circuit BK1, or to the corresponding hydraulic interface, respectively. A fluidic connection to the second hydraulic line HL2 runs by way of an optional first isolation valve BP1 (highlighted by a border with dashed lines). The second pressure supply unit 14 by closing the feed valve 69 is able to be isolated from the brake circuits BK1, BK2 in such a manner that the activation element 26 in the normal brake-by-wire operation without errors (for example without a brake circuit failure) acts only on a travel simulator 28.
[0121] In the exemplary embodiment as per
[0122] The first pressure supply unit 6 likewise selectively acts on the second brake circuit BK2 (first isolation valve BP1 closed) or both brake circuits BK1, BK2 (first isolation valve BP1 opened or open when not energized). The first isolation valve BP1 is open in the normal operation so that the first pressure supply unit 6 supplies both brake circuits BK1, BK2 with pressure, and the second pressure supply unit 14 by the closed feed valve 69 is decoupled from the first brake circuit BK1. If it is established that volume is lost from the brake circuits BK1, BK2, the brake circuit BK1 by means of the first isolation valve BP1 can be decoupled from the first pressure supply unit 6 so that, in the event of a leakage in the first brake circuit BK1, the second brake circuit BK2 can continue to be operated without hydraulic fluid losses.
[0123] In the exemplary embodiment, the isolation valve BP1 is embodied as a solenoid valve, wherein the ball seat of the isolation valve BP1 by way of a connector (valve seat connector) is connected to the portion of the hydraulic line that leads to the first pressure supply unit 6. In this way, the isolation valve BP1 can also be reliably closed by energizing in the event of a failure of the first brake circuit BK1, and is not forced open by higher pressures in the operation of the first pressure supply unit 6.
[0124] The second pressure supply unit 14 upon activation of the activation element 26 feeds the travel simulator 28 by way of a breather bore in a wall of the master brake cylinder 22, such that a progressive haptic resistance in the form of a restoring force as a function of a variable of the activation of the activation element 26 can be felt. The variable of the activation here can be understood to mean how firmly and/or how far a driver activates the activation element 26 configured as a brake pedal, and thus pushes the piston 24 into the master brake cylinder 22. The progressive haptic resistance is also referred to as a pedal characteristic.
[0125] A travel simulator valve 29 can be provided for blocking the connection to the travel simulator 28.
[0126] The second pressure supply unit 14 has at least one breather bore 38 which by way of hydraulic lines is connected to a reservoir 40. The reservoir 40 is likewise part of the brake system 2.
[0127] In the exemplary embodiment, a check valve RVHZ as well as a throttle DR can be disposed in the hydraulic line between the breather bore 38 and the reservoir 40. By means of this check valve RVHZ and the first pressure supply unit 6 it is possible to carry out a diagnosis pertaining to a state of preservation of sealing elements disposed within the first pressure supply unit 6 as well as within the travel simulator 28. The travel simulator valve 29, if present, can be closed when checking the seal of the master brake cylinder 22.
[0128] As illustrated, the master brake cylinder 22 has two sealing elements 42a, 42b, which are configured as annular seals. The breather bore 38 is disposed between the two sealing elements 42a, 42b. A throttle DR is disposed in the connection between the breather bore 38, which is disposed between the two sealing elements 42a, 42b, and the reservoir 40.
[0129] The throttle DR in terms of the flow rate thereof is sized such that the pedal characteristic is not substantially changed (3 mm pedal travel in 10 s) in the event of a failure of the sealing element 42a. Moreover, a temperature-related volumetric compensation of the pressurizing medium can take place by way of the throttle DR.
[0130] High pressure peaks in the brake circuits BK1 and BK2, which can significantly stress the first pressure supply unit 6, can be created in an ABS operation of the third pressure supply unit 90. In the variant of design embodiment according to
[0131] A suction valve NV is likewise fluidically connected to the piston chamber of the first pressure supply unit 6 and enables pressurizing medium to be resupplied from the reservoir 40. In this way, the first pressure supply unit 6 can independently introduce additional pressurizing media into the brake circuits BK1, BK2. An additional breather bore provided in the cylinder of the first pressure supply unit 6 enables a volumetric compensation in the initial position of the piston of the first pressure supply unit 6.
[0132] The third pressure supply unit 90 is only schematically illustrated in
[0133] The first brake circuit BK1 is connected to the wheel brakes RB1 and RB2, and the second brake circuit BK2 is connected to the wheel brakes RB3 and RB4. A corresponding allocation is advantageous for the hydraulic assembly illustrated in
[0134] The third pressure supply unit 90 furthermore possesses a control apparatus 95 (ECU-ESP).
[0135] The second pressure supply unit 14 likewise possesses a printed circuit board which has a level sensor NST which detects the position of a magnetic float gauge NS within the reservoir 40. The PCB furthermore has sensors 30a, 30b for detecting the pedal travel as well as a difference in the distance of travel between the piston 24 and the pedal travel.
[0136] A suction valve 70b, which connects the pump of the third pressure supply unit 90 to the reservoir 40, is provided in the first brake circuit BK1 for providing additional pressurizing medium for the third pressure supply unit 90.
[0137] When the pump of the third pressure supply unit 90 requires pressurizing medium for the second brake circuit BK2, the latter can thus be provided from the reservoir 40 by way of the suction valve 70c.
[0138] In this way, for suctioning pressurizing medium, the two brake circuits BK1, BK2 by the respective hydraulic lines HL1, HL2 are in each case connected to the reservoir 40 by way of one suction valve 70b or 70c, respectively. In order to achieve optimum suctioning of the pressurizing medium, the suction valve 70c preferably has a diameter in the range from 30 mm to 50 mm and in particular a diameter of 40 mm.
[0139] The exemplary embodiment optionally possesses a control of the clearance between the brake pads and the disk brake. The wheel brakes RB1, RB2, RB3, RB4 (cf.
[0140] The clearance in the wheel brake RB1, RB2, RB3, RB4, which is variable during operation, can be measured in a wheel-individual or brake circuit-individual manner by evaluating the pressure profile by means of the first pressure supply unit 6. According to the invention, corresponding measuring can take place when servicing, or else during the operation of the vehicle. The measurement is preferably performed in a stationary vehicle or after braking.
[0141] Using the known clearance values of the wheel brakes RB1, RB2, RB3, RB4, the clearance when activating the wheel brake RB1, RB2, RB3, RB4 is first rapidly overcome by means of a piston travel control of the first pressure supply unit 6. In this respect, the use of a brushless motor as an electromotive drive 8 of the first pressure supply unit 6 with a small time constant is to be preferred, because the action of overcoming the clearance can be implemented without the driver perceiving the latter when activating the brake.
[0142] Moreover, the brake system 2 can be controlled so that the vehicle electric motor is active in the phase of the clearance. In this way, a braking action is generated immediately when activating the brake.
[0143] In one exemplary embodiment of the invention, differences in the clearances of the wheel brakes RB1, RB2, RB3, RB4 are compensated for in that the inlet valves EV1 to EV4 of the second module (ESP unit) are actuated, and/or the electric motor of one or a plurality of vehicle axles is utilized for generating a braking action at the beginning of braking. By way of the clearance, stick-slip effects of new brake systems at low speeds can generally be reduced or avoided.
[0144] In one exemplary embodiment, the brake system 2 according to the invention in the event of a failure (error event 4) of the ESP unit implements a very simple variant of an intermittent brake. Locking of the wheels is avoided and the steerability is maintained by moving the piston of the first pressure supply unit 6 in a reciprocating manner between an upper and lower pressure range. As opposed to a 1-channel ABS operation, no measurement values, for example pressure and wheel speeds, are required in this form of deceleration.
[0145] The automated intermittent brake leads to sufficient stopping distances (approx. 200% of the stopping distance in the ABS mode in comparison to a full-fledged wheel-individual ABS) and to acceptable stability by maintaining the steerability.
[0146] The brake system according to the invention can provide the decisive advantage that the brake pedal acts only on the piston 24 and by way of the feed valve 69 is isolated from the brake circuits BK1, BK2. In this way, the function of the automated intermittent brake with the X-boost or X-booster, respectively, cannot be interfered with by the driver as opposed to the prior art (WO2011/098178).
[0147] Alternatively to the intermittent brake, a 1-channel ABS operation with select-low feedback control (error event 3) can be implemented. This leads to a further deterioration of the stopping distance (approx. 400% stopping distance in comparison to the stopping distance with a full-fledged wheel-individual ABS) but to an unrestricted vehicle stability and in terms of this characteristic is superior to the intermittent brake. In this form of the 1-channel ABS operation, measurement values such as, for example, pressure and wheel speeds are required, which can be imported from the ESP unit by way of a communications link/interface, for example a CAN interface.
[0148] In order to further increase the availability of the brake system 2 according to the invention according to
[0149] The control apparatus 95 of the ESP unit 90, as well as the control unit 9 (ECU-DV) of the X-boost, are connected to one another by way of the communications link 100, for example a CAN bus. To this extent, it is possible for control commands to be released to the third pressure supply unit 90, said control commands causing an activation of the drive 91 and/or of the provided valves (cf. also
[0150] The following safety-relevant redundancies can be implemented using the brake system 2 as per
[0163]
[0164] Furthermore, the exemplary embodiment according to
[0165] The following safety-relevant redundancies can be implemented using the brake system 2 as per
[0174] A circuit diagram of the third pressure supply unit (ESP unit) while dissipating pressure (cf.
[0175] A wheel-selective yaw torque feedback control during a pressure buildup in the wheel brake RB4 is shown in an exemplary manner in
[0176] In this way, an impingement of pressure from the first pressure supply unit 6 by way of the isolation valve USV2 and the inlet valve EV4 takes place exclusively to the wheel brake RB4 (schematically indicated by an arrow). In addition to a wheel brake RB1, RB2, RB3, RB4, a yaw torque can be generated in a plurality of wheel brakes RB1, RB2, RB3, RB4. To this end, those inlet valves EV1-EV4 in the wheel brakes RB1, RB2, RB3, RB4 are closed in each case by way of which a pressure is not to be built up. By way of this enhancement, a yaw torque can be simultaneously generated in, for example, 2 wheel brakes RB1, RB2, RB3, RB4 of one vehicle side. Since brake circuits are typically embodied so as to be black and white, or diagonal, in this instance consequently one wheel brake RB1, RB2, RB3, RB4 of one brake circuit is in each case impinged with pressure. A further potential enhancement of the yaw torque feedback control is possible as a result of a sequential or simultaneous multiplex operation of the circuit isolation valves BP1/BP2 and TV.sub.BK2 of the first module (embodiment according to
[0177] Moreover, another pressure level can be adjusted in a wheel brake RB1, RB2, RB3, RB4 of the other brake circuit (for example RB2 of the right front wheel), wherein the second brake circuit isolation valve BP1 or alternatively BP2 is closed in order to maintain the pressure. The brake circuit isolation valves BP1/BP2 and TV.sub.BK2 are required for maintaining pressure because the inlet valves of the wheel brakes RB1, RB2, RB3, RB4 have check valves connected in parallel. In this way, maintaining pressure in the second module (ESP unit) is impossible when the pressure has dissipated, or when a lower pressure level is adjusted in the second brake circuit.
[0178] The following states thus result for the relevant valves of the third pressure supply unit 90 for the pressure buildup according to
[0183] All other valves in the hydraulic, in particular non-energized, initial state.
[0184] In the case of pressure dissipation, as shown in
[0185] In one embodiment, a plurality of, in particular all four, wheel brakes RB1, RB2, RB3, RB4 can additionally be actuated individually and wheel-selectively in an analogous manner, and a wheel-selective yaw torque feedback control can thus be implemented. Alternatively or additionally, the yaw torque feedback control in one embodiment can take place in a brake circuit-selective manner, so that two wheel brakes of one brake circuit are in each case conjointly actuated.
[0186] Specifically, the following states are thus derived for the relevant valves of the third pressure supply unit 90 for the pressure dissipation according to
[0192] All other valves in the hydraulic, in particular non-energized, initial state.
[0193] At this point it is to be pointed out that all parts described above are in each case to be considered individually-even without features which have been additionally described in the respective context, even when said features have not been explicitly identified individually as optional features in the respective context, for example by using: in particular, preferably, for example, e.g., optionally, parentheses, etc.and in combination or any arbitrary sub-combination as independent design embodiments or refinements of the invention, respectively, as defined in particular in the introduction to the specification and the claims. Deviations therefrom are possible. Specifically, it is to be pointed out that the word in particular or parentheses do not identify features which are mandatory in the respective context.
List of Reference Signs
[0194] 2 Brake system [0195] 6 First pressure supply unit [0196] 8 Electromotive drive [0197] 9 Control apparatus (ECU-DV) [0198] 14 Second pressure supply unit [0199] 22 Master brake cylinder [0200] 24 Piston [0201] 26 Activation element [0202] 28, WS Travel simulator [0203] 28a, 28b Sealing element of the travel simulator [0204] 29 Travel simulator valve [0205] 30a, 30b Pedal travel sensor [0206] 38 Breather bore of the second pressure supply unit [0207] 40 Reservoir [0208] 42a, 42b Sealing element of the auxiliary piston [0209] 69 Feed valve [0210] 70b, 70c, 80d, Suction valve (check valve) [0211] RV1, RV2, NV Suction valve (check valve) [0212] RVHZ Check valve (master cylinder) [0213] 74, PD1, PD2 Isolation valve [0214] 80, V Pressure limitation valve [0215] 90 Third pressure supply unit [0216] 91 Motor/pump unit [0217] 95 Control apparatus of the ESP unit [0218] 100 Communications link (CAN bus) [0219] A1, A2 Connection point [0220] B1, B2 Electrical connections (three-phase) [0221] P Pump [0222] M Motor [0223] BP1, TV1 First isolation valve [0224] TVBK2, TV2 Second isolation valve [0225] BP2 Third isolation valve [0226] RB1, RB2, RB3, RB4 Wheel brake [0227] DR Throttle [0228] BK1 First brake circuit [0229] BK2 Second brake circuit [0230] HL1 First hydraulic line [0231] HL2 Second hydraulic line [0232] HL3 Third hydraulic line [0233] HL4 Fourth hydraulic line [0234] VA Front axle [0235] HA Rear axle [0236] NS Float gauge [0237] NST Level sensor [0238] HSV1, HSV2, Isolation valves of the ESP unit [0239] USV1, USV2 Isolation valves of the ESP unit [0240] AV1, AV2, AV3, AV4 Outlet valve of the ESP unit [0241] EV1, EV2, EV3, EV4 Inlet valve of the ESP unit