Detachable knob for actuating switchgear, and a switchgear device incorporating the detachable knob
11664179 · 2023-05-30
Assignee
Inventors
Cpc classification
G05G5/28
PHYSICS
H02B13/00
ELECTRICITY
International classification
G05G1/12
PHYSICS
Abstract
The present invention refers to a detachable knob that can be easily and quickly detached and attached repeatedly from a switchgear. The detachable knob includes: a knob housing configured to be manually rotated about a rotation axis “X”, and anchoring means placed inside the knob housing. A plunger is arranged inside the housing and is axially displaceable along the rotation axis “X”, wherein the plunger is configured to bring the anchoring means from their engaged position to their disengaged position and vice versa. The plunger is axially displaceable relative to the anchoring means between two stable axial positions at axis “X”, namely: a pushed-down position in which the plunger remains stable and force the anchoring means to their engaged or to their disengaged position, and a release position in which the plunger remains stable and in which the anchoring means are in the other position.
Claims
1. A detachable knob comprising: a knob housing configured to be manually rotated about a rotation axis “X”, anchoring means placed inside the knob housing and configured to transit reversely between an engaged position and a disengaged position, a plunger arranged inside the knob housing and axially displaceable along the rotation axis “X”, wherein the plunger is configured to bring the anchoring means from their engaged position to their disengaged position and vice versa, biasing means arranged inside the knob housing to axially bias the plunger away from the anchoring means, wherein the plunger is axially displaceable relative to the anchoring means between two stable axial positions at axis “X”, a first stable axial position being a pushed-down position in which the plunger remains stable and force the anchoring means to their engaged or to their disengaged position, and a second stable axial position being a release position in which the plunger remains stable and in which the anchoring means are in the first stable axial position, and wherein the plunger is accessible from outside the housing to allow the plunger to be actuated pushed-down along axis “X”, such that by pushing down the plunger, the plunger transits reversely between the first stable axial position and the second stable axial position.
2. A detachable knob according to claim 1, further comprising a crown co-axially mounted with the plunger along the rotation axis “X” inside the knob housing, wherein the crown is attached to the knob housing in a way that the crown and the knob housing are jointly rotatable, wherein the anchoring means are two or more flexible claws integrally formed with the crown, and wherein the claws can flex in a direction intersecting the axis “X”.
3. A detachable knob according to claim 1, wherein the knob housing has a cylindrical chamber extending along the rotation axis “X”, wherein the plunger has a cylindrical configuration and the plunger is received within that cylindrical chamber, wherein the knob housing has an open bottom base and an opening at a top part thereof, and wherein the plunger is accessible through the opening and the anchoring means are accessible through the open bottom base.
4. A detachable knob according to claim 2, wherein the plunger has an open bottom base, and wherein the plunger and the crown are configured such that in the pushed-down position of the plunger, the crown is received inside the plunger, and the plunger forces the claws to flex towards their engaged position.
5. A detachable knob according to claim 4, wherein an external surface of the plunger and an internal surface of a cylindrical chamber are facing each other, wherein the knob housing has at least one first groove provided on the internal surface of the cylindrical chamber, wherein the plunger has at least one second groove provided on the external surface, and the knob has a ball received within the first and second grooves, such that the ball can roll along the first and second grooves upon displacement of the plunger, wherein the first groove lies on a plane orthogonal to the axis “X” such that axial displacement of the ball is prevented, and wherein the second groove has the form of a closed loop.
6. A detachable knob according to claim 5, wherein the second groove has a first valley and a second valley placed above the first valley, and an ascending path and a descending path, both paths communicating the first and second valleys, and wherein the valleys are configured to retain the ball inside the respective valley such that the ball retains the plunger in an axial permanent position against the force exerted by the biasing means.
7. A detachable knob according to claim 5, wherein the plunger is axially displaceable relative to the anchoring means between two stable axial positions at axis “X”, a first stable axial position being a pushed-down position in which the plunger remains stable and force the anchoring means to their engaged or to their disengaged position, and a second stable axial position being a release position in which the anchoring means remains stable and brings the anchoring means to their other position.
8. A detachable knob according to claim 2, wherein the biasing means is a compression spring, co-axially arranged about axis “X”, between the plunger and the crown.
9. A detachable knob according to claim 1, wherein the knob housing has a lateral level having an internal cavity providing access to the plunger, wherein the knob further comprises a displaceable latch received within the cavity, and wherein the latch is displaceable between a locked position in which the latch impedes plunger displacement, and an unlocked position in which plunger displacement is allowed.
10. A switchgear module comprising: a module housing having an aperture providing access to an interior of the module housing, a cover removably mounted with the module housing closing the aperture, a disconnectable switch member enclosed inside the module housing, a switch actuation mechanism enclosed, at least in part, inside the housing, a detachable knob arranged above the cover and detachably connected with the switch actuation mechanism through the cover, such that the knob impedes removal of the cover when the knob is coupled with the module, and the cover can be removed and the housing interior accessed when the detachable knob is detached from the actuation mechanism; anchoring means placed inside the knob housing and configured to transit reversely from an engaged position in which they are able to attach the knob with a part of a switchgear, to a disengaged position in which the anchoring means detach the knob from the part of a switchgear; the detachable knob comprising a knob housing configured to be manually rotated about a rotation axis “X”, anchoring means placed inside the knob housing and configured to transit reversely between an engaged position and a disengaged position, a plunger arranged inside the knob housing and axially displaceable along the rotation axis “X”, wherein the plunger is configured to bring the anchoring means from their engaged position to their disengaged position and vice versa, biasing means arranged inside the knob housing to axially bias the plunger away from the anchoring means, wherein the plunger is axially displaceable relative to the anchoring means between two stable axial positions at axis “X”, a first stable axial position being a pushed-down position in which the plunger remains stable and force the anchoring means to their engaged or to their disengaged position, and a second stable axial position being a release position in which the plunger remains stable and in which the anchoring means are in the other position, and wherein the plunger is accessible from outside the housing to allow the plunger to be actuated pushed-down along axis “X”, such that by pushing down the plunger, the plunger transits reversely between the first stable axial position and the second stable axial position.
11. A module according to claim 10, wherein the detachable knob is reversibly rotatable between a switched-on position and a switched-off position to operate the switch actuation mechanism, and wherein the detachable knob is configured to be detachable in the switched-off position and to impede detachment in its switched-on position.
12. A module according to claim 10, wherein the disconnectable switch member is a metal plate.
13. A module according to claim 10, wherein the cover has an opening and a neck extending around the neck, wherein the anchoring means are configured to engage with the neck in their engaged position, and wherein the detachable knob is coupled with the switch mechanism through that opening.
14. A module according to claim 10, further comprising a rotatable shaft received with the opening, wherein the shaft is coupled with the switch mechanism, and wherein a crown is configured to couple and uncouple with the shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the invention are henceforth described with reference to the accompanying drawings, wherein:
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PREFERRED EMBODIMENT OF THE INVENTION
(37)
(38) A plunger (4) is arranged inside the knob housing (2) and it is axially displaceable along the rotation axis “X”. The plunger (4) is configured to bring the anchoring means (3) from their engaged position to their disengaged position and vice versa, as it will be described in detail later-on.
(39) The detachable knob (1) comprises a crown (5) co-axially mounted with the plunger (4) along the rotation axis “X” and placed inside the knob housing (2). The crown (5) is attached to the knob housing (2) in a way that the crown (5) and the knob housing (2) are jointly rotatable. For that, the crown (5) has two lateral arms (17,17′) extending orthogonally to the axis “X”, that are received inside axially extending grooves (18,18′) formed in the plunger (4).
(40) Additionally, the anchoring means (3) are two or more flexible claws (7) integrally formed with the crown (5), so that the claws (7) can flex in a direction that intersect the axis “X”.
(41) The detachable knob (1) comprises a biasing means, that in this implementation consist of a compression spring (6), co-axially arranged about axis “X”, and placed inside the knob housing (2) to axially bias the plunger (4) away from the crown (5).
(42) The knob housing (2) has a cylindrical chamber (8) formed around the rotation axis “X”, and the plunger (4) has a cylindrical configuration and it is received inside that cylindrical chamber (8). The knob housing (2) has an open bottom base (see
(43) The plunger (4) has a cylindrical neck (10) at a top part thereof, which is received inside the top opening (9) as shown for example in
(44) The plunger (4) it is placed above the crown (5), and it is axially displaceable relative to the crown (5) and relative to the anchoring means (3) between two stable axial positions at axis “X”, namely: a pushed-down position (
(45) Additionally, the plunger (4) has an open bottom base (11), and the plunger (4) and the crown (5) are configured such that in the pushed-down position of the plunger (
(46) The external surface of the plunger (4) and the internal surface of cylindrical chamber (8) are facing each other, and the knob housing (2) has at least one first groove (12) provided on the internal surface of the cylindrical chamber (8). The plunger (4) has at least one second groove (13) provided on its external surface, and a ball (14) is received within the first and second grooves (12,13), such that the ball (14) can roll along the first and second grooves (12,13) upon displacement of the plunger (4). Preferably, there is a pair of first grooves (12,121 and a pair of second grooves (13,13′) at diametrically arranged positions, and two balls (14,14′) respectively for each couple of complementary grooves (12,13) and (12″,13″).
(47) Each of the first grooves (12,12′) has the form of arch of circumference and lies on a plane orthogonal to the axis “X”, such that axial displacement of the balls (14,14′) is prevented.
(48) The knob housing (2) has a lateral level (2a) that projects in an orthogonal direction with respect to axis “X”. The lateral level (2a) has an internal cavity (15) providing access to the chamber (8) and to the plunger (4). Additionally, the knob (1) further comprises a displaceable latch (16) received within the cavity (15), such that the latch (16) is displaceable between a locked position in which it impedes plunger (4) displacement, and an unlocked position in which plunger (4) displacement is allowed. A compression spring (24) is placed between the knob housing (2a) and the latch (16), biasing the latch (16) away from the knob housing.
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(51) The complete assembly is represented in
(52) In
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(54) In
(55) As shown in
(56) In order to save material costs and assembly time, the drive shaft (27) is coupled directly with the crown (5). For that, the crown (5) has internally, four battlements (35a,35b,35c,35d) configured to be received inside four corresponding recesses (36a,36b,36c,26d) (
(57) One of these battlements (35a,35b,35c,35d) has a different shape from the other 3, thereby embodying the “poka-yoke” or “key and lock” configuration mentioned before.
(58) Once clipped, the assembly is secured by closing the claws by the action of the plunger (4) while it moves downwards pushed by a user, forcing the claws to close and engaging the neck (23). Only once the knob is engaged with the neck, the knob can it be turned, moving it to other positions.
(59) In
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(61) The latch (16) is displaceable inside the internal cavity (15) of the lateral level (2a), between a locked position (
(62) As more clearly represented in
(63) In the unlocked position of
(64) When the plunger (4) is in its upper position, the upper extension (31) prevents the latch from being inserted to its locked position, in order to avoid safety failures (otherwise the operator could place the padlock and think that the system is safe, when in fact the knob could be removed).
(65) In this way, the plunger (16) can only be moved to locked position and the knob locked, when the detachable knob (1) is in its Off position shown in
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(67) Each of the second grooves (13,13′) has the form of a closed loop, having a bottom valley (V1) and a top valley (V2) placed above the bottom valley (V1) (they are vertically aligned), and an ascending path (13a) and a descending path (13b), both paths communicating the bottom and top valleys (V1,V2). The two valleys (V1,V2) are configured to retain the ball (14) inside each valley such that the ball (14) retains the plunger (4) in an axial permanent position against the force exerted by the compression spring (6).
(68) Additionally, each groove (13) has two high points (T1, T2) both located at the same high and above the top valley (V2). Each to the two valleys and the two high points, has the form of an elbow as to retain temporally the ball as shown in the sequence of
(69) The ascending path (13b) communicates the bottom valley (V1) with a first high point (T2), and the descending path (13a) communicates the other high point (T1) with the bottom valley (V1). The ascending path (13b) has two branches, an inclined branch that departs from the bottom valley (V1), and a vertical branch the extends from the inclined branch to the high point (T2). Similarly, the descending path (13a) has two branches, an inclined branch that departs from the bottom valley (V1), and a vertical branch the extends from the inclined branch to the other high point (T1).
(70) An intermediate path (13c) communicates the two high points (T1,T2) with the top valley (V2), and it has two branches that are inclined with respect to each other, one branch communicates the top valley (V1) with the high point (T2), and the other branch communicates the top valley (V1) with the other high point (T1).
(71) In
(72) With this configuration of the groove (13), the bi-stable operation of the ball as the plunger (4) is pushed-down, is as follows:
(73) When the ball (14) is retained in one of the valleys (V1,V2)
(74) From first stable position of
(75) From (T2) to second stable position of
(76) From second stable position of
(77) From T1 to first stable position of
(78) As explained above, the valleys, paths, corners of the groove (13) are designed, such that the ball can only travel according to the route described above, but not in opposite direction.
(79) With the structure described above, the use of the detachable knob (1) is illustrated in
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(83) Another aspect of the invention is the switchgear module (37) represented in
(84) A disconnectable switch member (41), for example a metallic plate screwed to an internal support within the housing, is enclosed inside the housing (39), and a switch actuation mechanism (42) is enclosed, at least in part, inside the housing (39).
(85) The detachable knob (1) is arranged above the cover (22) and it is detachably connected with the switch actuation mechanism (42) through the cover (22) and by means of the drive shaft (27), such that the knob (1) impede removal of the cover (22) when the knob (1) is coupled with the module (37). Therefore, the cover (22) can be removed and the housing interior accessed only when the detachable knob (1) is detached from the actuation mechanism (42), for example, in order to remove the disconnectable switch member (41).
(86) As explained above, the detachable knob (1) is reversibly rotatable between a switched-On position (when the switching device (38) is switched-On) and a switched-Off position (when the switching device (38) is switched-Off) to operate the switch actuation mechanism, and detachable knob is configured to be detachable in the switched-Off position and to impede detachment in its switched-On position.
(87) As represented in
(88) The rotation angle is limited by the switch actuation mechanism to which the knob (1) is attached. That is, if for example the end position of the switch actuation mechanism are at 90°, the rotation of the knob (1) is restricted to those 90°.
(89) The coupling position (marked with 0° angle in
(90) An example of that feature of the knob (1) is shown in
(91) The detachable knob with all its components, has been designed such that its assembly during its manufacturing process, is very simple in order to shorten assembly time. For this reason, all assembly can be carried out by means of clip joints so that the process is completely manual, that is, it does not require tools, which also has a positive impact on manufacturing cost.
(92) During the assembly process, the knob housing (2) is positioned upside down (
(93) Then, the two balls (14,14′) are introduced through paths (37,37′) formed at the plunger (4) and in the knob housing interior, through which the balls (14,14′) reach the respective grooves (13,13′).
(94) Then, the spring (6) is placed and the crown (5) is clipped.
(95) Finally, the latch (16) and its associated spring, are assembled.
(96) Other preferred embodiments of the present invention are described in the appended dependent claims and the multiple combinations of those claims.