CEMENTING EQUIPMENT AND CONTROL METHOD
20250198253 ยท 2025-06-19
Assignee
Inventors
- Wei WEI (Yantai, CN)
- Yongcheng LIU (Yantai, CN)
- Zhongzhang MA (Yantai, CN)
- Zhao GUO (Yantai, CN)
- Jun WANG (Yantai, CN)
Cpc classification
F04B23/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B33/13
FIXED CONSTRUCTIONS
F04B23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cementing equipment and a control method. The cementing equipment includes a centrifugal pump, a plunger pump, and a lubrication system. The lubrication system includes: a lubricating oil pump, including a first lubricating oil outlet and a second lubricating oil outlet; a first distribution valve, including a first inlet, at least one first outlet, and a third outlet, where the first outlet is communicated with a packing lubricating end of the centrifugal pump, the first lubricating oil outlet is communicated with the first inlet; and a second distribution valve, including a second inlet and at least one second outlet, where the second outlet is communicated with a packing lubricating end of the plunger pump, the second lubricating oil outlet is communicated with the second inlet or the second lubricating oil outlet is communicated with the first inlet, and the second inlet is communicated with the third outlet.
Claims
1. A cementing system comprising a cementing equipment, the cementing equipment comprising a centrifugal pump, a plunger pump, and a lubrication system, wherein the lubrication system comprises: a lubricating oil pump, comprising a first channel and a second channel, a first lubricating oil outlet communicated with the first channel and a second lubricating oil outlet communicated with the second channel, wherein a first pump head is arranged in the first channel, and a second pump head is arranged in the second channel; a first distribution valve, comprising a first inlet, at least one first outlet, and a third outlet, wherein the first inlet is communicated with the at least one first outlet, the first outlet is communicated with a packing lubricating end of the centrifugal pump, and the first lubricating oil outlet is communicated with the first inlet; and a second distribution valve, comprising a second inlet and at least one second outlet, wherein the second inlet is communicated with the at least one second outlet, the second outlet is communicated with a packing lubricating end of the plunger pump, and the second lubricating oil outlet is communicated with the second inlet, or the second lubricating oil outlet is communicated with the first inlet, and the second inlet is communicated with the third outlet.
2. The cementing system according to claim 1, wherein: the lubricating oil pump further comprises an oil tank comprising a first oil return port; the cementing equipment further comprises a first three-way valve comprising a first port, a second port, and a third port, the first port being communicated with the first outlet, the second port being communicated with the packing lubricating end of the centrifugal pump, and the third port being communicated with the first oil return port; the first three-way valve has a first state and a second state; when the first three-way valve is in the first state, the first port is communicated with the second port; and when the first three-way valve is in the second state, the first port is communicated with the third port.
3. The cementing system according to claim 2, wherein: the oil tank further comprises a second oil return port; the cementing equipment further comprises a second three-way valve comprising a fourth port, a fifth port, and a sixth port, the fourth port being communicated with the second lubricating oil outlet or the third outlet, the fifth port being communicated with the second inlet, and the sixth port being communicated with the second oil return port; the second three-way valve has a third state and a fourth state; when the second three-way valve is in the third state, the fourth port is communicated with the fifth port; and when the second three-way valve is in the fourth state, the fourth port is communicated with the sixth port.
4. The cementing system comprising a plurality of cementing equipment of claim 1 comprising a plurality of centrifugal pumps and a plurality of first outlets, the plurality of centrifugal pumps being in one-to-one correspondence to the plurality of first outlets, and each of the plurality of first outlets being communicated with the packing lubricating end of each of the plurality of centrifugal pumps.
5. The cementing system according to claim 4, wherein: the first distribution valve further comprises at least two third outlets; there are at least two second distribution valves; there are at least two plunger pumps; the third outlets, the second distribution valves, and the plunger pumps are in one-to-one correspondence; and each of the third outlets is communicated with one of the second inlets.
6. The cementing system according to claim 1, further comprising a first sensor arranged on the centrifugal pump; a second sensor arranged on the plunger pump; and an electronic control unit, wherein the first sensor and the second sensor both being electrically connected to the electronic control unit.
7. The cementing system according to claim 1, further comprising an overflow valve and a pressure switch arranged at each of the first lubricating oil outlet and the second lubricating oil outlet, and/or a one-way valve arranged on a pipeline where the first outlet is communicated with the packing lubricating end of the centrifugal pump.
8. The cementing system according to claim 1, wherein the packing lubricating end of the plunger pump comprises a plurality of lubricating points, and there are a plurality of third outlets, the plurality of lubricating points being in one-to-one correspondence to the plurality of third outlets, and the plurality of lubricating points being communicated with the plurality of third outlets.
9. A method for controlling a cementing equipment, the cementing equipment comprising a centrifugal pump, a plunger pump, and a lubrication system, wherein: the lubrication system comprises: a lubricating oil pump, comprising a first channel, a first lubricating oil outlet communicated with the first channel, a second channel, and a second lubricating oil outlet communicated with the second channel, wherein a first pump head is arranged in the first channel, and a second pump head is arranged in the second channel; a first distribution valve, comprising a first inlet, at least one first outlet, and a third outlet, wherein the first inlet is respectively communicated with the at least one first outlet, the first outlet is communicated with a packing lubricating end of the centrifugal pump, and the first lubricating oil outlet is communicated with the first inlet; and a second distribution valve, comprising a second inlet and at least one second outlet, wherein the second inlet is respectively communicated with the at least one second outlet, the second outlet is communicated with a packing lubricating end of the plunger pump, and the second lubricating oil outlet is communicated with the second inlet, or the second lubricating oil outlet is communicated with the first inlet, and the second inlet is communicated with the third outlet; and the method comprises: detecting whether the centrifugal pump operates; controlling the first lubricating oil outlet of the lubricating oil pump to be open to provide the packing lubricating end of the centrifugal pump with lubricating oil when the centrifugal pump is in an operating state; detecting whether the plunger pump operates; and controlling the second lubricating oil outlet of the lubricating oil pump to be open to provide the packing lubricating end of the plunger pump with lubricating oil when the plunger pump is in an operating state.
10. The method according to claim 9, wherein: the lubricating oil pump further comprises an oil tank comprising a first oil return port; the cementing equipment further comprises a first three-way valve comprising a first port, a second port, and a third port, the first port being communicated with the first outlet, the second port being communicated with the packing lubricating end of the centrifugal pump, and the third port being communicated with the first oil return port; the first three-way valve has a first state and a second state; when the first three-way valve is in the first state, the first port is communicated with the second port; when the first three-way valve is in the second state, the first port is communicated with the third port; and the method further comprises: controlling the first three-way valve to be in the second state when the centrifugal pump is in an operation suspending state.
11. The method according to claim 10, wherein: the oil tank further comprises a second oil return port; the cementing equipment further comprises a second three-way valve comprising a fourth port, a fifth port, and a sixth port, the fourth port being communicated with the second lubricating oil outlet or the third outlet, the fifth port being communicated with the second inlet, and the sixth port being communicated with the second oil return port; the second three-way valve has a third state and a fourth state; when the second three-way valve is in the third state, the fourth port is communicated with the fifth port; and when the second three-way valve is in the fourth state, the fourth port is communicated with the sixth port; and the method further comprises: controlling the second three-way valve to be in the fourth state when the plunger pump is in an operation suspending state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Drawings herein are incorporated into the specification and constitute a part of this specification, show example embodiments that conform to the present disclosure, and are used for describing a principle of the present disclosure together with this specification.
[0019] To describe the technical solutions in the embodiments of the present disclosure or in the prior art, the drawings required for describing the embodiments or the prior art are briefly described below. Apparently, those of ordinary skill in the art may still derive other drawings from these drawings without making creative efforts.
[0020]
[0021]
[0022]
[0023]
[0024]
NUMERALS IN THE DRAWINGS
[0025] 100lubrication system; 101lubricating oil pump; 1first pump head; 2second pump head; 3pressure switch; 4overflow valve; 5first distribution valve; 6second distribution valve; 7one-way valve; 8first three-way valve; 81electromagnetic three-way valve; 82hydraulically operated directional valve; 9second three-way valve; 10first sensor; 11second sensor; 12control unit; 13plunger pump; 132lubricating point; 14centrifugal pump; 142first centrifugal pump; 144second centrifugal pump; and 15oil tank.
DETAILED DESCRIPTION
[0026] To make the objectives, technical solutions, and advantages of the embodiments of the present disclosure clearer, the following describes the technical solutions in the embodiments of this application with reference to the drawings in the embodiments of this application. The described embodiments are merely some embodiments of the present disclosure rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of this application without making creative efforts shall fall within the protection scope of this application.
[0027] Explanation of nouns in this application: A packing, also known as a filler, is usually formed by weaving soft threads. A strip filler with a square sectional area fills a seal chamber to achieve sealing so as to prevent liquid leakage.
[0028] As shown in
[0029] Specifically, the lubricating oil pump 101 includes a first channel, a first lubricating oil outlet communicated with the first channel, a second channel, and a second lubricating oil outlet communicated with the second channel, where a first pump head 1 is arranged in the first channel, and a second pump head 2 is arranged in the second channel; the first distribution valve 5 includes a first inlet, at least one first outlet, and a third outlet, the first inlet being respectively communicated with the at least one first outlet, the first outlet being communicated with a packing lubricating end of the centrifugal pump 14, and the first lubricating oil outlet being communicated with the first inlet; and the second distribution valve 6 includes a second inlet and at least one second outlet, where the second outlet is respectively communicated with the at least one second outlet, the second outlet is communicated with a packing lubricating end of the plunger pump 13, the second lubricating oil outlet is communicated with the second inlet or the second lubricating oil outlet is communicated with the first inlet, and the second inlet is communicated with the third outlet.
[0030] The lubricating oil pump 101 is configured to deliver the lubricating oil to the lubrication system 100; the first distribution valve 5 plays a role of distributing the lubricating oil flowing into the first inlet to the first outlet and the third outlet needed to output the lubricating oil pro rata; the second distribution valve 6 plays a role of distributing the lubricating oil flowing into the second inlet to the second outlet needed to output the lubricating oil pro rata, so as to control the output flow; each outlet (the first outlet, the second outlet, and the third outlet) corresponds to one branch; and the lubricating oil in each branch may be supplied to one or more lubricating points.
[0031] To expand, the first pump head 1 provides the first lubricating oil outlet with power for outputting the lubricating oil. When the centrifugal pump 14 operates, the lubricating oil flows to the first distribution valve 5 via the first lubricating oil outlet, flows into the first distribution valve 5 via the first inlet, flows out of the first distribution valve 5 via the first outlet after being distributed, and flows into the packing lubricating end of the centrifugal pump 14, so as to lubricate the packing of the centrifugal pump 14.
[0032] As shown in
[0033] As shown in
[0034] It should be noted that the distribution valves (the first distribution valve 5 and the second distribution valve 6) include, but not limited to, damping distributors, volumetric distributors, quantitative pressure distributors, progressive distributors, and adjustable flow distributors. The distribution valves (the first distribution valve 5 and the second distribution valve 6) in the embodiments shown in the drawings are the progressive distributors.
[0035] The cementing equipment according to the embodiments of the present disclosure respectively provides the packing of the centrifugal pump 14 and the packing of the plunger pump 13 with the lubricating oil by arranging the first pump head 1 and the second pump head 2. The packing of the plunger pump 13 often needs a large flow of the lubricating oil, and the packing of the centrifugal pump 14 needs a small flow of the lubricating oil, so that the quantities of the lubricating oil pumped by the first pump head 1 and the second pump head 2 can be respectively controlled to satisfy the lubricating oil quantity demands of the plunger pump 13 and the centrifugal pump 14. When the plunger pump 13 operates while the centrifugal pump 14 is on standby, the second pump head 2 operates to provide the packing of the plunger pump 13 with the lubricating oil, and the first pump head 1 is in the standby state; and when the centrifugal pump 14 operates while the plunger pump 13 is on standby, the first pump head 1 operates to provide the packing of the centrifugal pump 14 with the lubricating oil, and the second pump head 2 is in the standby state, so that the lubricating oil will be not wasted, and the packing of the centrifugal pump 14 or the packing of the plunger pump 13 will be prevented from being insufficiently lubricated.
[0036] As shown in
[0037] As shown in
[0038] According to the cementing equipment in the embodiments of the present disclosure, a one-way valve 7 is arranged on a pipeline where the first outlet is communicated with the packing lubricating end of the centrifugal pump 14, so that the lubricating oil may be prevented from flowing backwards.
[0039] As shown in
[0040] As shown in
[0041] As shown in
[0042] As shown in
Embodiment I
[0043] As shown in
[0044] According to the cementing equipment in the embodiment of the present disclosure, a lubricating oil pump 101 further includes an oil tank 15, where the first lubricating oil outlet and the second lubricating oil outlet both are communicated with the oil tank 15; the oil tank 15 includes a first oil return port; the cementing equipment further includes the first three-way valve 8, including a first port, a second port, and a third port, where the first port is communicated with the first outlet, the second port is communicated with a packing lubricating end of the centrifugal pump 14, and the third port is communicated with the first oil return port; and the first three-way 8 has a first state and a second state; when the first three-way valve is in the first state, the first port is communicated with the second port; and when the first three-way valve is in the second state, the first port is communicated with the third port. When there are a plurality of centrifugal pumps 14, each of the centrifugal pumps 14 corresponds to one first three-way valve 8, so that lubrication of each of the centrifugal pumps 14 is independently controlled. In such an arrangement, the lubricating oil may flow back to the oil tank 15 when the centrifugal pumps 14 needs not to be lubricated by the lubricating oil, so that the waste of the lubricating oil due to accumulation is avoided. In particular, when there are the plurality of centrifugal pumps 14, a part of which needs to be lubricated and the other part of which needs not to be lubricated, the centrifugal pumps 14 needing to be lubricated may be lubricated, and the lubricating oil on branches corresponding to the centrifugal pumps 14 needing not to be lubricated may flow back to the oil tank 15, so that the waste of the lubricating oil due to accumulation is avoided.
[0045] As shown in
[0046] As shown in
[0047] In some embodiments, the oil tank 15 further includes a second oil return port; and the cementing equipment further includes a second three-way valve 9, including a fourth port, a fifth port, and a sixth port, where the fourth port is communicated with the second lubricating oil outlet or the third outlet, the fifth port is communicated with the second inlet, and the sixth port is communicated with the second oil return port; and the second three-way valve 9 has a third state and a fourth state; when the second three-way valve is in the third state, the fourth port is communicated with the fifth port; and when the second three-way valve is in the fourth state, the fourth port is communicated with the sixth port.
[0048] That is to say, when the second sensor 11 detects that the output displacement of the plunger pump 13 is 0, the plunger pump 13 is identified to not operate, and in this case, the second three-way valve 9 is in the fourth state. In this case, the lubricating oil outputted from the second lubricating oil outlet flows back to the oil tank 15 via the first three-way valve 8 and the first oil return port in sequence; and when the second sensor detects that the plunger pump 13 has the displacement output, the plunger pump 13 is identified to operate, the second three-way valve 9 enters the third state, the fourth port is communicated with the fifth port, and in this case, the lubricating oil outputted from the second lubricating oil outlet passes through the second three-way valve 9, the second distribution valve 6, and the packing lubricating end of the plunger pump 13 to lubricate the plunger pump 13.
Embodiment II
[0049] As shown in
[0050] As shown in
[0051] As shown in
[0052] When the plunger pump 13 is in the operating state, the second three-way valve 9 is in the third state, the fourth port and the fifth port are open, and in this case, the lubricating oil outputted by the lubricating oil pump 101 passes through the first distribution valve 5, the second three-way valve 9, the second distribution valve 6, and a packing lubricating end of the plunger pump 13 to lubricate the plunger pump 13; and when the plunger pump 13 is in the operation suspending state, the second three-way valve 9 is in the fourth state, the fourth port and the sixth port are open, and in this case, the lubricating oil outputted by the lubricating oil pump 101 flows back to the oil tank 15 via the first distribution valve 5, the second three-way valve 9, and the second oil return port in sequence.
[0053] The remainder is not described in detail.
[0054] As shown in
[0055] step S1: whether a centrifugal pump 14 operates is detected;
[0056] step S2: a first lubricating oil outlet of a lubricating oil pump 101 is controlled to be open to provide a packing lubricating end of the centrifugal pump 14 with lubricating oil when the centrifugal pump 14 is in the operating state, and a first three-way valve 8 is controlled to be in a first state;
[0057] step S3: whether a plunger pump 13 operates is detected; and
[0058] step S4: a second lubricating oil outlet of the lubricating oil pump 101 is controlled to be open to provide a packing lubricating end of the plunger pump 13 with the lubricating oil when the plunger pump 13 is in the operating state, and a second three-way valve 9 is controlled to be in a third state.
[0059] The steps S1 and S3 are not in a sequential order, and can be adjusted.
[0060] The cementing equipment according to the embodiments of the present disclosure respectively provides the packing of the centrifugal pump 14 and the packing of the plunger pump 13 with the lubricating oil by arranging the first pump head 1 and the second pump head 2. The packing of the plunger pump 13 often needs a large flow of the lubricating oil, and the packing of the centrifugal pump 14 needs a small flow of the lubricating oil, so that the quantities of the lubricating oil pumped by the first pump head 1 and the second pump head 2 can be respectively controlled to satisfy the lubricating oil quantity demands of the plunger pump 13 and the centrifugal pump 14. When the plunger pump 13 operates while the centrifugal pump 14 is on standby, the second pump head 2 operates to provide the packing of the plunger pump 13 with the lubricating oil, and the first pump head 1 is in the standby state; and when the centrifugal pump 14 operates while the plunger pump 13 is on standby, the first pump head 1 operates to provide the packing of the centrifugal pump 14 with the lubricating oil, and the second pump head 2 is in the standby state, so that the lubricating oil will be not wasted, and the packing of the centrifugal pump 14 or the packing of the plunger pump 13 will be prevented from being insufficiently lubricated.
[0061] In some embodiments, the first three-way valve 8 is controlled to be in a second state when the centrifugal pump 14 is in an operation suspending state; and the second three-way valve 9 is controlled to be in a fourth state when the plunger pump 13 is in an operation suspending state.
[0062] According to the control method in the embodiment of the present disclosure, the lubricating oil may flow back to the oil tank 15 when the centrifugal pump 14 needs not to be lubricated by the lubricating oil, so that the waste of the lubricating oil due to accumulation is avoided. In particular, when there are the plurality of centrifugal pumps 14, a part of which needs to be lubricated and the other part of which needs not to be lubricated, the centrifugal pumps 14 needing to be lubricated may be lubricated, and the lubricating oil on branches corresponding to the centrifugal pumps 14 needing not to be lubricated may flow back to the oil tank 15, so that the waste of the lubricating oil due to accumulation is avoided.
[0063] In the description of the present disclosure, it is to be understood that orientation or position relationships indicated by the terms such as upper, lower, center left, right, inner, outer axial, radial, circumferential and the like are based on orientation or position relationships shown in the drawings, and are used only for ease and brevity of illustration and description in the present disclosure, rather than indicating or implying that the mentioned apparatus or component needs to have a particular orientation or needs to be constructed and operated in a particular orientation. Therefore, such terms are not to be construed as limiting of the present disclosure. In addition, a feature defined to be first or second may explicitly or implicitly include one or more features. In the description of the present disclosure, unless otherwise specified, the meaning of a plurality of is two or more than two.
[0064] In the description of the present disclosure, it should be noted that unless otherwise explicitly specified and defined, the terms such as mount, install, connect, and connection should be understood in a broad sense. For embodiment, the connection may be a fixed connection, a detachable connection, or an integral connection; or the connection may be a mechanical connection or an electrical connection; or the connection may be a direct connection, an indirect connection through an intermediary, or internal communication between two components. Those of ordinary skill in the art may understand the specific meanings of the foregoing terms in the present disclosure according to specific situations.
[0065] In the description of this specification, the description of the reference terms such as an embodiment, some embodiments, exemplary embodiments, example, specific example, or some examples means that the specific features, structures, materials or characteristics described with reference to the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, exemplary descriptions of the foregoing terms do not necessarily refer to the same embodiment or example. In addition, the described specific features, structures, materials, or characteristics may be combined in a proper manner in any one or more of the embodiments or examples.